Investigation on Magnetorheological Effect of Novel Self-healing Magnetorheological Elastomers

Magnetorheological elastomers(MREs)hold significant promise in various fields such as automotive engineering,and civil engineering,where they serve as intelligent materials.Depending on the application of an external magnetic field,these materials exhibit varying magnetorheological and viscoelastic properties,including shear stress,yield stress,dynamic moduli,and damping.In this work,a new type of MRE,termed self-healing MREs(SH-MREs),has been developed by adding a novel self-healing agent into existing MREs.The dynamic modulus and loss factor of SH-MREs with different compositions have been characterized under various conditions of frequency,temperature,and strain.The results show that as the strain value increases,the loss factor also increases.Moreover,the loss factor initially increases and then decreases with increasing magnetic field strength.Although higher concentrations of ferromagnetic particles increase the loss factor,they enhance the operational range due to their better responsiveness to magnetic fields.SH-MREs demonstrate improved damping capabilities,attributed to the formation of coordination bonds between ferromagnetic particles and the self-healing agent.The stable structure increases the viscosity of MREs.The results of the regression model suggest a direct proportionality between sensitivity to the magnetic field and the ferromagnetic particle concentration.

Adaptive Control of Helicopter Ground Resonance with Magnetorheological Damper

The methodology for adaptive control of helicopter ground resonance with magnetorheological （MR） damper is presented. The adaptive inverse control method is used to control the output damping force of MR damper and the range of the damping force is given. Through the adaptive inverse control, the damping force of MR damper is fit to a desired damping force. With the background of applying MR damper to control of helicopter ground resonance, a model of loss force and an adaptive arithmetic for stabilization of the coupled rotor/fuselage system are presented. The simulation shows that the controller presented in this paper can stabilize the rotor/fuselage coupling system quickly and control the helicopter ground resonance effectively.

Adaptive Backstepping Control Design for Semi-Active Suspension of Half-Vehicle With Magnetorheological Damper

This paper investigates the problem of controlling half-vehicle semi-active suspension system involving a magnetorheological(MR)damper.This features a hysteretic behavior that is presently captured through the nonlinear Bouc-Wen model.The control objective is to regulate well the heave and the pitch motions of the chassis despite the road irregularities.The difficulty of the control problem lies in the nonlinearity of the system model,the uncertainty of some of its parameters,and the inaccessibility to measurements of the hysteresis internal state variables.Using Lyapunov control design tools,we design two observers to get online estimates of the hysteresis internal states and a stabilizing adaptive state-feedback regulator.The whole adaptive controller is formally shown to meet the desired control objectives.This theoretical result is confirmed by several simulations demonstrating the supremacy of the latter compared to the skyhook control and passive suspension.

Friction Behavior of Magnetorheological Fluids with Different Material Types and Magnetic Field Strength

Magnetorheological （MR） fluid is a type of a smart material that can control its mechanical properties under a magnetic field. Iron particles in MR fluid form chain structures in the direction of an applied magnetic field, which is known as MR effect, resulting in variation of stiffness, shear modulus, damping and tribological characteristics of MR fluid. As MR effect depends on the density of particles in the fluid or the strength of a magnetic field, the experiments are conducted to evaluate the friction property under reciprocating motion by changing the types of MR fluid and the strength of a magnetic field. The material of aluminum, brass, and steel are chosen for specimen as they are the most common material in mechanical applications. The surfaces of specimen are also observed by optical microscope before and after experiments to compare the surfaces with test conditions. The comparing results show that the friction coefficient increases as the strength of a magnetic field increases in regardless of types of MR fluid or the material. Also the density of particle in MR fluid affects the friction characteristic. The results from this research can be used to improve the performance of mechanical applications using MR fluid.

Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head

A novel magnetorheological finishing(MRF)process using a small ball-end permanent-magnet polishing head is proposed,and a four-axes linkage dedicated MRF machine tool is fabricated to achieve the nanofinishing of an irregularψ-shaped small-bore complex component with concave surfaces of a curvature radius less than3 mm.The processing method of the complex component is introduced.Magnetostatic simulation during the entire finishing path is carried out to analyze the material removal characteristics.A typicalψ-shaped small-bore complex component is polished on the developed device,and a fine surface quality is obtained with surface roughness Raof 0.0107μm and surface accuracy of the finished spherical surfaces of 0.3320μm(PV).These findings indicate that the proposed MRF process can perform the nanofinishing of a kind of small-bore complex component with small-curvature-radius concave surfaces.

Effect of Radial Resistance Gap on the Pressure Drop of a Compact Annular-Radial-Orifice Flow Magnetorheological Valve

A compact annular-radial-orifice flow magnetorheological(MR)valve was developed to investigate the effects of radial resistance gap on pressure drop.The fluid flow paths of this proposed MR valve consist of a single annular flow channel,a single radial flow channel and an orifice flow channel through structure design.The finite element modelling and simulation analysis of the MR valve was carried out using ANSYS/Emag software to investigate the changes of the magnetic flux density and yield stress along the fluid flow paths under the four different radial resistance gaps.Moreover,the experimental tests were also conducted to evaluate the pressure drop,showing that the proposed MR valve has significantly improved its pressure drop at 0.5 mm width of the radial resistance gap when the annular resistance gap is fixed at 1 mm.

Experimental investigation on vibration characteristics of sandwich beams with magnetorheological elastomers cores

A sandwich beam specimen was fabricated by treating with MR elastomers between two thin aluminum face-plates.Experiment was carried out to investigate the vibration responses of the sandwich beam with respect to the intensity of the magnetic field and excitation frequencies.The results show that the sandwich beams with MR elastomers cores have the capabilities of shifting natural frequencies and the vibration amplitudes decrease with the variation of the intensity of external magnetic field.

Damping of magnetorheological elastomers

The damping property of magnetorheological elastomers(MREs) is characterized by a modified dynamic mechanical-magnetic coupled analyzer.The influence of external magnetic flux density,damping of matrix,content of iron particles,dynamic strain and driving frequency on the MREs' damping was investigated experimentally.The results indicate that the MREs' damping property depends on the interfacial slip between the inner particles and the matrix.Different from the general composite materials,the interfacial slip in MRE is affected by the external applied magnetic field.

Optimizing Control for Rotor Vibration with Magnetorheological Fluid Damper

The aim of this work is to analyze and design a control system for vibration reduction in a rotor system using a shear mode magnetorheological fluid(MRF)damper.A dynamic model of the MRF damper-rotor system was built and simulated in Matlab/Simulink to analyze the rotor vibration characteristics and the vibration reduction effect of the MRF damper.Based on the numerical simulation analysis,an optimizing control strategy using pattern search method was proposed and designed.The control system was constructed on a test rotor bench and experiment validations on the effectiveness of the proposed control strategy were conducted.Experimental results show that rotor vibration caused by unbalance can be well controlled whether in resonance region(70%)or in non-resonance region(30%).An irregular vibration amplitude jump can be suppressed with the optimization strategy.Furthermore,it is found that the rapidity of transient response and efficiency of optimizing technique depend on the pattern search step.The presented strategies and control system can be extended to multi-span(more than two or three spans)rotor system.It provides a powerful technical support for the extension and application in target and control for shafting vibration.

Structure Optimization and Performance Analysis of a Multiple Radial Magnetorheological Valve

Due to the controllable and reversible properties of the smart magnetorheological （MR） fluid,a novel multiple radial MR valve was developed. The fluid flowchannels of the proposed MR valve were mainly composed of two annular fluid flowchannels,four radial fluid flow channels and three centric pipe fluid flowchannels. The working principle of the multiple radial MR valve was introduced in detail,and the structure optimization design was carried out using ANSYS software to obtain the optimal structure parameters. Moreover,the optimized MR valve was compared with preoptimized MR valve in terms of their magnetic flux density of radial fluid resistance gap and performance of pressure drop. The experimental test rig was set up to investigate the performance of pressure drop of the proposed MR valve under different currents applied and different loading cases. The results showthat the pressure drop between the inlet and outlet port could reach 5. 77 MPa at the applied current of 0. 8 A. Furthermore,the experimental results also indicate that the loading cases had no effect on the performance of pressure drop.

Squeeze-Strengthening Effect of Silicone Oil-based Magnetorheological Fluid

In order to study the squeeze-strengthening effect of silicone oil-based magnetorheological fluid （MRF）, theoretical basis of disc squeezing brake was presented and a squeezing braking characteristics test-bed for MRF was designed. Moreover, relevant experiments were carded out and the relationship between squeezing pressure and braking torque was proposed. Experiments results showed that the yield stress of MRF improved linearly with the increasing of external squeezing pressure and the braking torque increased three times when external squeezing pressure achieved 2 MPa.

Experimental Investigation and Semi-Active Control Design of A Magnetorheological Engine Mount

In this paper;the dynamic characteristics of a semi-active magnetorheological fluid(MRF)engine mount are studied.To do so,the performance of the MRF engine mount is experimentally examined in higher frequencies(50~170 Hz)and the various amplitudes(0.01~0.2 mm).In such an examination,an MRF engine mount along with its magnetically biased is fabricated and successfully measured.In addition,the natural frequencies of the system are obtained by standard hammer modal test.For modelling the behavior of the system,a mass-spring-damper model with tuned PID coefficients based on Pessen integral of absolute error method is used.The parameters of such a model including mass,damping ratio,and stiffness are identified with the help of experimental modal tests and the recursive least square method(RLS).It is shown that using PID controller leads to reducing the vibration transmissibility in the resonance frequency(=93.45 Hz)with respect to the typical passive engine mount by a factor of 58%.The average of the vibration transmissibility decreasing is also 43%within frequency bandwidth(50~170 Hz).

DESIGN METHOD OF MAGNETORHEOLOGICAL FLUID SHOCK ABSORBER FOR CAR SUSPENSION

The Bingham constitutive model, which is previously used in depiction of magnetorheological （MR） fluids rheological behaviors for design devices, exhibits discontinuous characteristics in representation of pre-yield behaviors and post-yield behaviors. A Biviscous constitutive model is presented to depict rheological behaviors of MR fluids and design automotive shock absorber. Quasi-static flow equations of MR fluids in annular channels are set theoretically up based on Navier-Stokes equations and several rational simplifications are made. And both flow boundary conditions and flow compatibilities conditions are established. Meantime, analytical velocity profiles of MR fluids though annular channels are obtained via solution of the quasi-static flow equations using Biviscous constitutive model. The prediction methodology of damping force offered by MR fluid shock absorber is formulated and damping performances are predicated in order to determine design parameters. MR fluid shock absorber for Mazda 323 car suspension is designed and fabricated in Chongqing University, China. Measurements from sinusoidal displacement cycle by Shanchuan Shock Absorber Ltd. of China North Industry Corporation reveal that the analytical methodology and design theory are reasonable.

Development and Control of a Magnetorheological Damper‑Based Brake Pedal Simulator for Vehicle Brake‑by‑Wire Systems

Recent developments have demonstrated that the brake pedal simulator(BPS)is becoming an indispensable apparatus for the break-by-wire systems in future electric vehicles.Its main function is to provide the driver with a comfortable pedal feel to improve braking safety and comfort.This paper presents the development and control of an adjustable BPS,using a disk-type magnetorheological(MR)damper as the passive braking reaction generator to simulate the traditional pedal feel.A detailed description of the mechanical design of the MR damper-based BSP(MRDBBPS)is presented in this paper.Several basic performance experiments on the MRDBBPS prototype are conducted.A returnto-zero(RTZ)algorithm is proposed to avoid hysteresis and improve the repeatability of the pedal force.In addition,an RTZ algorithm-based real-time current-tracking controller(RTZRC)is designed in consideration of the response lag of the coil circuit.Finally,an experimental system is established by integrating the MRDBBPS prototype into a selfdeveloped automotive MR braking test bench(AMRBTB),and several control and braking experiments are performed.This research proposes a RTZRC control algorithm which can significantly increase the tracking accuracy of the brake pedal characteristic curve,particularly at a high pedal velocity.Additionally,the designed MRDBBPS prototype can achieve an effective and favorable control of the AMRBTB with a good repeatability.

Optimizing control of a two-span rotor system with magnetorheological fluid dampers

A control system aims at vibration reduction in a two-span rotor system with two shear mode magnetorheological （MRF） dampers is designed. A finite element model of the MRF damper- rotor system is built and used to analyze the rotor vibration characteristics. Based on Hooke and Jeeves algorithm and the numerical simulation analysis, an optimal appropriate controller is proposed and designed. Experimental results show that rotor vibration caused by unbalance is well controlled （ first critical speed region 37% , second critical speed region 42% ）. To reflect advantages of optimi- zing strategy presented and validate the intelligent optimization control technology, detailed experi- ments were developed on a two-span rotor-vibration-control platform. The influence on accuracy, rapidity and stability of optimizing control for rotor vibration are analyzed. It provides a powerful technical support for the extension and application in target and control for shafting vibration.

The Synthetic Effect of Magnetorheological Finishing Technology:Analysis,Modeling,and Control

The controllable key factors in magnetorheological finishing device were studied to determine their influence on efficiency of magnetorheological finishing(MRF)and surface of MRF,as well as interaction between efficiency and surface.Based on theoretical and experimental research,the law of material removal was explored and a new process variable based material removal model(PVMR)was proposed.The experimental findings demonstrate that PVMR reveals the law of the material removal with introduction of three concepts and makes a material removal function z(y i)where the magnetorheological finishing process parameters are considered since they are easy to control and adjust.So the material function of this model is quadratic curve function which is readily suitable for stability and online control magnetorheological finishing.

Autoregressive trispectrum and its slices analysis of magnetorheological damping device

A combined magnetorheological damper combined with rubber spring and magnetorheological damper is addressed.This type of damping device has inherited the merits of rubber spring and the magnetorheological damper.The test damping device is made up of combined magnetorheological damper,amplitude controller,signal collecting device,computer software for dynamic analysis,etc.When a zeromean and non-Gaussian white noise interfere with the device,a time series autoregressive(AR) model is conducted by using the sampled experimental data.Trispectrum and its slices analysis are emerging as a new powerful technique in signal processing,which is put forward for investigating the dynamic characteristics of the magnetorheological vibrant device.The present of trispectrum and its slices analysis change with the variation of controllable working magnetic field of the damper correspondingly.It is indicated that AR trispectrum and its slices analysis methods are feasible and effective for investigation of magnetorheological vibrant device.

Characteristic analysis of magnetorheological fluid based on different carriers

In order to prepare special MRFs to satisfy the demands of tracked vehicle,two different carrier fluids were used to prepare MRFs.Preparation of MRF,which are based on carrier of special shock absorption fluid and 45# transformer oil,was finished.And characteristics of these samples were tested and analyzed.The results show that Tween-80 and Span-80 can improve the sedimentary stability,and the larger mass fraction can also increase the sedimentary stability.Using 45# transformer oil instead of special shock absorption fluid as a carrier of MRF,the shear yield stress remains nearly constant but the viscosity and the sedimentary stability are reduced.The MRF with diameter of 2.73 μm shows better sedimentary stability than that of the MRF with diameter of 2.30 μm,or 4.02 μm.Stearic acid obviously improves sedimentary stability and off-state viscosity,but has no function on the shear yield stress.In magnetic field of 237 kA/m,the shear yield stress of MRF based on special shock absorption fluid is 18.34 kPa and the shear yield stress of MRF based on 45# transformer oil is 14.26 kPa.

Dynamic damping property of magnetorheological elastomer

Magnetorheological elastomer(MRE) is a new kind of smart materials,its dynamic mechanic performances can be controlled by an applied magnetic field.MRE is usually used as a stiffness-changeable spring in the semi-active vibration absorber.In order to get perfect vibration control effect,low dynamic damping of MRE is need.But the dynamic damping of MRE was not studied deeply in the past.The dynamic damping of MRE was studied and analyzed.The influences of different test conditions including test strain amplitude,test frequency and test magnetic field were deeply studied.MRE sample and pure silicone rubber sample were prepared and tested under different conditions.The test results show that the main source of dynamic damping is the friction between iron particles and rubber matrix.And the friction is mainly influenced by the strain amplitude and test magnetic field.

A New Theoretical Model about Shear Stress in Magnetorheological Fluids with Small Shear Deformation

Based on the single-chain structure model of magnetorheological fluids, a formu la for the calculation of shear stresses was established. The interaction force of two magnetic particles in an infinite single-chain was deduced using a new theoretical model which is founded on Ampere' molecular curr ent hypothesis, dipole theory and Ampere' law. Furthermore, the resultant force on a particle was then deduced by taking into account of the action caused by al l the other particles in the single-chain. A predictive formula for shear stres ses was made corresponding to the case that MR fluids were sheared by a small an gle and the calculating results fit well on the order with the yield stresses of the commercial MR fluids.