Effect of Types and Orders of Electromagnetic Field Finite Element Meshes on Power Communication Harmonic Parameters Calculation Results of Tubular Hydrogenerators

In generator design field,waveform total harmonic distortion(THD)and telephone harmonic factor(THF)are parameters commonly used to measure the impact of generator no-load voltage harmonics on the power communication quality.Tubular hydrogenerators are considered the optimal generator for exploiting low-head,high-flow hydro resources,and they have seen increasingly widespread application in China's power systems recent years.However,owing to the compact and constrained internal space of such generators,their internal magnetic-field harmonics are pronounced.Therefore,accurate calculation of their THD and THF is crucial during the analysis and design stages to ensure the quality of power communication.Especially in the electromagnetic field finite element modeling analysis of such generators,the type and order of the finite element meshes may have a significant impact on the THD and THF calculation results,which warrants in-depth research.To address this,this study takes a real 34 MW large tubular hydrogenerator as an example,and establishes its electromagnetic field finite element model under no-load conditions.Two types of meshes,five mesh densities,and two mesh orders are analyzed to reveal the effect of electromagnetic field finite element mesh types and orders on the calculation results of THD and THF for such generators.

Finite Element Analysis of 3-D Electromagnetic Field in Bloom Continuous Casting Mold

Three-dimensional finite element model of electromagnetic stirrer was built to predict magnetic field in a bloom continuous casting mold for steel during operation. The effects of current intensity, current frequency, and mold copper plate thickness on the magnetic field distribution in the mold were investigated. The results show that the magnetic induction intensity increases linearly with the increase in current intensity and decreases with the increase in current frequency. Increasing current intensity and frequency is available in increasing the electromagnetic force. The Joule heat decreases gradually from surface to center of bloom, and a maximum Joule heat can be found on corner of bloom. The prediction of magnetic induction intensity is in good agreement with the measured values.

Circuit-field coupled finite element analysis method for an electromagnetic acoustic transducer under pulsed voltage excitation

This paper presents an analytical method for electromagnetic acoustic transducers （EMATs） under voltage excitation and considers the non-uniform distribution of the biased magnetic field. A complete model of EMATs including the non-uniform biased magnetic field, a pulsed eddy current field and the acoustic field is built up. The pulsed voltage excitation is transformed to the frequency domain by fast Fourier transformation （FFT）. In terms of the time harmonic field equations of the EMAT system, the impedances of the coils under different frequencies are calculated according to the circuit-field coupling method and Poynting＇s theorem. Then the currents under different frequencies are calculated according to Ohm＇s law and the pulsed current excitation is obtained by inverse fast Fourier transformation （IFFT）. Lastly, the sequentially coupled finite element method （FEM） is used to calculate the Lorentz force in the EMATs under the current excitation. An actual EMAT with a two-layer two-bundle printed circuit board （PCB） coil, a rectangular permanent magnet and an aluminium specimen is analysed. The coil impedances and the pulsed current are calculated and compared with the experimental results. Their agreement verified the validity of the proposed method. Furthermore, the influences of lift-off distances and the non-uniform static magnetic field on the Lorentz force under pulsed voltage excitation are studied.

A FINITE-ELEMENT ANALYSIS OF ELECTROMAGNETIC SHEET METAL-EXPANSION PROCESS

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STRESS FIELD ANALYSIS OF EXTRA-HEIGHT FORGING DIE USING FINITE ELEMENT METHOD

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Finite element analysis of temperature and stress fields during selective laser melting process of Al−Mg−Sc−Zr alloy

A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedependent thermal properties,latent heat of phase transformations and molten pool convection,the effects of laser power,point distance and hatch spacing on the temperature distribution,molten pool dimensions and residual stress distribution were investigated.Then,the effects of laser power,point distance and hatch spacing on the microstructure,density and hardness of the alloy were studied by the experimental method.The results show that the molten pool size gradually increases as the laser power increases and the point distance and hatch spacing decrease.The residual stress mainly concentrates in the middle of the first scanning track and the beginning and end of each scanning track.Experimental results demonstrate the accuracy of the model.The density of the samples tends to increase and then decrease with increasing laser power and decreasing point distance and hatch spacing.The optimum process parameters are laser power of 325−375 W,point distance of 80−100μm and hatch spacing of 80μm.

Finite element analysis of temperature field during multi-layer multi-pass weld-based rapid prototyping

During weld-bused rapid prototyping, the component experiences complex thermal process. In this paper, the temperature field evolution, thermal cycle characteristics, and temperature gradients of multi-layer multi-puss weld-based rapid prototyping are investigated using three-dimensional finite element models presented. The single-puss weld-bused rapid prototyping experiment is carried out. Thermal cycles calculated agree with experimental measurements. Furthermore, simulated results indicate that there exist the pre-heating effect of the fore layer and the post-heating effect of the rear layer in the multi-layer multi-pass weld-based rapid prototyping. In the first layer, the heat accumulates obviously. After the first layer, the dimension increase of the high temperature region behind the molten pool is not obvious. The heat diffusion condition in the first layer is the best, the heat diffusion condition in the second layer is the worst, and the heat diffusion conditions in the higher layers improve gradually.

Induced polarization in a 2.5D marine controlled source electromagnetic field based on the adaptive finite-element method

The induced polarization （IP） in rocks and minerals is of significance to the marine controlled-source electromagnetic （CSEM） field. We propose an adaptive finite-element algorithm for the 2.5D frequency-domain forward modeling of marine CSEM that considers the induced polarization. The geoelectrical model is discretized using an unstructured triangular elemental grid that accommodates the complex topography and geoelectrical structures. We use the Cole-Cole model to describe the IP and develop a complex resistivity forward modeling algorithm. We compare the simulation results with published 1D model results and subsequently calculate the electromagnetic field for variable azimuth sources, IP parameters, and topography. Finally, we analyze the IP effect on the marine CSEM field and show that IP of oil reservoirs and topography affects the marine CSEM electromagnetic field.

Finite element analysis on temperature field and residual stress of welding assembly for I-beam and end-plate

Based on full scale model of 1-beam and end-plate welding assembly with medium plate, welding temperature field and residual stress were simulated, infrared thermometers were employed to measure the real-time temperature Jbr verification purposes. Results show that the measured thermal cycle curves match well with the simulation result. Simulation results of welding residual stress indicate that the values of longitudinal and transverse stress on the upper surface of the plate are higher than the normal stress; higher tensile stresses exist at the end of the web weld toes and in the central area of the flange weld toes. The dangerous zones are located at the central areas of weld toes of the flange welds and near weld toes of the web welds.

Optimal Design Strategies of Femur Tumor Hyperthermia Based on Finite Element Analysis of Temperature Field

A 3D femoral model was built to obtain the three-dimensional temperature distribution of femur and its surrounding tissues and provide references for clinical applications. According to the relationship between gray-value and material properties,the model was assigned with various materials to make sure that it is more similar to the real femur in geometry and physical properties. 3D temperature distribution is obtained by using finite element analysis software ANSYS 11. 0 on the basis of heat conduction theory,Laplace equation,Pennes bio-heat transfer equation,thermo physical parameters of bone tissues,the boundary condition,and initial conditions. Taken the asymmetry of the 3D distribution of temperature into account,it is necessary to adopt the heating method with multiple heat sources. This method can ensure that the temperature fields match well with the tumor tissues and kill the tumor cells efficiently under the condition of protecting the normal tissues from damage. The analysis results supply important guidance for determining the needle position and the needle number and controlling the intensity of heating.

Vacuum electron beam brazing technology and finite element analysis on temperature field of capillary to plate joint

Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis model is built in this paper according to this special structure. And then ANSYS finite element analysis software is used to analyze brazing temperature field at different brazing parameters. The calculation results show that the temperature field of simulation has good agreement with that measured by experiment, which proves dependence of the model built in this paper. And also reference parameters could be provided for real brazing process through calculation in this model. Brazed joint of capiUary to plate with good performance is achieved using VEBB technology. The achievement of the study will be applied in aerocrafi in the future.

Effects of Curved Periacetabular Osteotomy on the Stress Fields of the Pubic Rami and Ischium: A Finite Element Model Analysis

Background: Postoperative pubic or ischial stress fracture may be a complication after curved periacetabular osteotomy (CPO). The discontinuity of the superior pubic rami is a risk factor for this complication. We investigated the stress field differences in standing and sitting positions after CPO. Methods: We used finite element analysis to assess the effects of inferior pubic rami and ischial fractures with or without discontinuity of superior pubic rami. We used the “union model”, obtained from a bony union at the osteotomy site of the superior pubic rami from 38-year-old woman who had undergone CPO for left hip dysplasia. We deleted the bony union region and created a discontinuity in the superior pubic rami equal to the non-union, creating the “discontinuity model”. We compared the stress field and stress value in the simulated standing and half weight-bearing positions on the operative side, one-legged standing position on the non-operative side, and the sitting position. Findings: In 4 cases, the inferior rami experienced the highest stress. Stress values in the discontinuity model were higher than those in the union model: 1.7 times in the case of one-legged standing on the operative side, 2.4 times in the case of half weight-bearing on the operative side, 3.8 times in the case of one-legged standing on the non-operative side, and 2.0 times in the sitting position, respectively. Interpretation: We recommend patients delay weight bearing on the operative side, avoid the sitting position as long as possible, and sit down slowly to prevent inferior pubic rami and ischial fractures after CPO.

COUPLED SIMULATION OF 3D ELECTRO-MAGNETO-FLOW FIELD IN HALL-HEROULT CELLS USING FINITE ELEMENT METHOD

Two full 3D steady mathematical models are developed by finite element method （FEM） to calcalate coupled physics fields. the electro-magnetic model is built and solved first and so is the fluid motion model with the acquired electromagnetic force as source body forces in Navier-Stokes equations. Effects caused by the ferromagnetic shell, busbar system around, and open boundary problem as well as inside induced current were considered in terms of the magnetic field. Furthermore, a new modeling method is found to set up solid models and then mesh them entirely with so-called structuralized grids, namely hex-mesh. Examples of 75kA prebaked cell with two kinds of busbar arrangements are presented. Results agree with those disclosed in the literature and confirm that the coupled simulation is valid. It is also concluded that the usage of these models facilitates the consistent analysis of the electric field to magnetic field and then flow motion to the greater extent, local distributions of current density and magnetic flux density are very much dependent on the cell structure, the steel shell is a shield to reduce the magnetic field and flow pattern is two dimensional in the main body of the metal pad.

Preliminary electromagnetic analysis of the COOL blanket for CFETR

The supercritical CO_(2)cOoled Lithium-Lead(COOL)blanket has been designed as one advanced blanket candidate for the Chinese Fusion Engineering Test Reactor(CFETR).This work focuses on the electromagnetic(EM)loads(Maxwell force and Lorentz force)acting on the COOL blanket,which are important mechanical loads in further structural analysis of the COOL blanket.A 3D electromagnetic analysis is performed using the ANSYS finite element method to obtain EM loads on the COOL blanket in this study.At first,the magnetic scalar potential(MSP)method is used to obtain the magnetic field and the Maxwell force on the COOL blanket.Then,the magnetic vector potential(MVP)method is performed during a plasma disruption event to get the eddy current distribution.At last,a multi-step method is adopted for the calculation of the Lorentz force and the torque.The maximum Lorentz forces of inboard and outboard blanket structural components are 5624 kN and 2360 kN respectively.

Numerical simulation of low-concentration CO_(2) adsorption on fixed bed using finite element analysis

Accurately predicting distributions of concentration and temperature field in fixed-bed column is essential for designing adsorption processes.In this study,a two-dimensional(2D),axisymmetric,nonisothermal,dynamic adsorption model was established by coupling equations of mass,momentum and energy balance,and solved by finite element analysis.The simulation breakthrough curves fit well with the low-concentration CO_(2) adsorption experimental data,indicating the reliability of the established model.The distributions of concentration and temperature field in the column for CO_(2) adsorption and separation from CO_(2)/N_(2) were obtained.The sensitivity analysis of the adsorption conditions shows that the operation parameters such as feed flow rate,feed concentration,pellet size,and column height-to-diameter ratio produce a significant effect on the dynamic adsorption performance.The multi-physics coupled 2D axisymmetric model could provide a theoretical foundation and guidance for designing CO_(2) fixed-bed adsorption and separation processes,which could be extended to other mixed gases as well.

Finite element synthesized analysis of the forming process of spiral welded pipe

Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps ： the first step was the stress analysis when the spiral was formed, and then the stress was regarded as initial condition of melding during the temperature field analysis in the process of welding, the last step was the thermal stress analysis of the weld seam after the welding was over. Moreover, when the steel strip was pushed, the stress was also calculated by non-linearity contact technology using Abaqus Software. By finite element modeling and calculating of the forming and welding process of the spiral welded pipe, the key points of the multi-fields synthetic simulating were studied and discussed.

2D finite element analysis of thermal balance for drained aluminum reduction cells

Based on the principle of energy conservation,the applicable technique for drained cell retrofitted from conventional one was analyzed with 2D finite element model. The model employed a 1D heat transfer scheme to compute iteratively the freeze profile until the thickness variable reached the terminating requirement. The calculated 2D heat dissipation from the cell surfaces was converted into the overall 3D heat loss. The potential drop of the system, freeze profile and heat balance were analyzed to evaluate their variation with technical parameters when designing the 150 kA conventional cell based drained cell. The simulation results show that the retrofitted drained cell is able to keep thermal balance under the conditions that the current is 190 kA, the anodic current density is 0.96 A/cm2, the anode-cathode distance is 2.5 cm, the alumina cover is 16 cm thick with a thermal conductivity of 0.20 W/(m·℃ ) and the electrolysis temperature is 946 ℃ .

Probabilistic stability analyses of undrained slopes by 3D random fields and finite element methods

A long slope consisting of spatially random soils is a common geographical feature. This paper examined the necessity of three-dimensional(3 D) analysis when dealing with slope with full randomness in soil properties. Although 3 D random finite element analysis can well reflect the spatial variability of soil properties, it is often time-consuming for probabilistic stability analysis. For this reason, we also examined the least advantageous(or most pessimistic) cross-section of the studied slope. The concept of"most pessimistic" refers to the minimal cross-sectional average of undrained shear strength. The selection of the most pessimistic section is achievable by simulating the undrained shear strength as a 3 D random field. Random finite element analysis results suggest that two-dimensional(2 D) plane strain analysis based the most pessimistic cross-section generally provides a more conservative result than the corresponding full 3 D analysis. The level of conservativeness is around 15% on average. This result may have engineering implications for slope design where computationally tractable 2 D analyses based on the procedure proposed in this study could ensure conservative results.

Finite element analysis of free expansion of aluminum alloy tube under magnetic pressure

A link between the electromagnetic code, ANSYS/Emag and the structural code, Ls-dyna was developed, and the numerical modeling of electromagnetic forming for aluminum alloy tube expansion was performed by means of them (discharge energy 0.75kJ). A realistic distribution of magnetic pressure was calculated. The calculated values of displacement along the tube axis and versus time are in very good agreement with the measured ones. The maximum strain rate is 1122s -1, which is not large enough to change the constitutive equations of aluminum alloy. With the augment of discharge energy (0.51.0kJ), the relative errors of the maximum deformation increase from 2.93% to 11.4%. Therefore, coupled numerical modeling of the electromagnetic field and the structural field should be performed to investigate the electromagnetic forming with larger deformation.

Finite Element Analysis and Linear Regression of Maximum Temperature for Inner Wall of Chimney Foundation

The uniform design method was adopted and the twenty-four groups of different geometric and physical pa-rameters were chosen. The finite element model was built. Comparisons between the simulation results and the test re-sults prove that the simulation results are correct. The distribution of the temperature field of the chimney foundationwas analyzed. The multivariate linear regression of the hightest tomperature was performed on the inner wall of thechimney foundation by the numerical calculated results. The fitting property of the highest temperature with six influ-ence factors was obtained. A simple method for the calculation of the temperature field of the chimney foundation wasprovided.