Difference processing was used to the direct current magnetic flux leakage (DC-MFL) signal, emanating from the defects machined artificially on the internal and external surfaces of a steel pipe. Consequently, the l...Difference processing was used to the direct current magnetic flux leakage (DC-MFL) signal, emanating from the defects machined artificially on the internal and external surfaces of a steel pipe. Consequently, the loea-tion discriminating index 8 was provided to identify the defect whether it is on the internal surface or the external one. Three characteristics, shape, depth and orientation of the defect, were discussed through a series of experiments on the artificial defects, such as transverse notches, oblique notches and pits on the steel pipe. The approach has been verified effective to address the defect location identifying problem, albeit the limits on the accuracy assessment to those natural defects on steel pipes in service.展开更多
With the increase of pipelines, corrosion leakage accidents happen frequently. Therefore, nondestructive testing technology is important for ensuring the safe operation of the pipelines and energy mining. In this pape...With the increase of pipelines, corrosion leakage accidents happen frequently. Therefore, nondestructive testing technology is important for ensuring the safe operation of the pipelines and energy mining. In this paper, the structure and principle of magnetic flux leakage (MFL) in-line inspection system is introduced first. Besides, a mathematic model of the system according to the ampere circuit rule, flux continuity theorem, and column coordinate transform is built, and the magnetic flux density in every point of space is calculated based on the theory of finite element analysis. Then we analyze and design the disposition of measurement section probes and sensors combining both three-axis MFL in-line inspection and multi-sensor fusion technology. Its advantage is that the three-axis changes of magnetic flux leakage field are measured by the multi-probes at the same time, so we can determine various defects accurately. Finally, the theory of finite element analysis is used to build a finite element simulation model, and the relationship between defects and MFL inspection signals is studied. Simulation and experiment results verify that the method not only enhances the detection ability to different types of defects but also improves the precision and reliability of the inspection system.展开更多
The magnetic field distribution characteristics of surface cracks with various widths are discussed based on finite element (FEM) results. The crack depth was 0.20 mm, the width range was from 0.02 to 1.00 mm. The res...The magnetic field distribution characteristics of surface cracks with various widths are discussed based on finite element (FEM) results. The crack depth was 0.20 mm, the width range was from 0.02 to 1.00 mm. The results showed that crack width and lift-off (the distance between surface and sensor) will influence signals. Discussed in this paper is the influence of various lift-off parameters on the peak to peak values of the normal component in magnetic flux leakage testing. The effects can be applied to evaluate surface breaking cracks of different widths and depths. An idea is presented to smooth narrow, sharp crack tips using alternating current (AC) field magnetization.展开更多
As a promising non-destructive testing(NDT)method,magnetic flux leakage(MFL)testing has been widely used for steel structure inspection.However,MFL testing still faces a great challenge to detect inner defects.Existin...As a promising non-destructive testing(NDT)method,magnetic flux leakage(MFL)testing has been widely used for steel structure inspection.However,MFL testing still faces a great challenge to detect inner defects.Existing MFL course researches mainly focus on surface-breaking defects while that of inner defects is overlooked.In the paper,MFL course of inner defects is investigated by building magnetic circuit models,performing numerical simulations,and conducting MFL experiments.It is found that the near-surface wall has an enhancing effect on the MFL course due to higher permeability of steel than that of air.Further,a high-sensitivity MFL testing method consisting of Helmholtz coil magnetization and induction coil with a high permeability core is proposed to increase the detectable depth of inner defects.Experimental results show that inner defects with buried depth up to 80.0 mm can be detected,suggesting that the proposed MFL method has the potential to detect deeply-buried defects and has a promising future in the field of NDT.展开更多
This paper proposes a new consequent-pole permanent magnet vernier machine(CPMVM),which can be regarded as a combination of two conventional CPMVM with opposite polarities.Based on the simplified axial magnetic circui...This paper proposes a new consequent-pole permanent magnet vernier machine(CPMVM),which can be regarded as a combination of two conventional CPMVM with opposite polarities.Based on the simplified axial magnetic circuit model,it is verified that the proposed CPMVM can reduce the unipolar leakage flux.In order to reduce the torque ripple of machine and improve the output torque of machine,the flux barrier is placed on the rotor of the proposed machine.Then,the parameters of the proposed CPMVM are optimized and determined.Moreover,the electromagnetic performance,including no-load air-gap flux density,average torque and torque ripple,flux linkage,back-electromotive force,cogging torque,average torque,torque ripple,power factor and loss,is compared with conventional surface-mounted permanent magnet vernier machine(SPMVM)and CPMVM.Finally,it is demonstrated that proposed CPMVM with flux barrier can effectively reduce the unipolar leakage flux and greatly reduce the torque ripple of machine.Also,compared with the SPMVM,the proposed CPMVM with flux barrier saves more than 45%of the permanent magnet material without reducing output torque.展开更多
The intelligent pig based on the (MFL) is frequently used for in-line inspection of transportation pipelines. The article discusses the key technology of an MFL tool that includes the sensors structure, the constitu...The intelligent pig based on the (MFL) is frequently used for in-line inspection of transportation pipelines. The article discusses the key technology of an MFL tool that includes the sensors structure, the constitution of tool hardware, software and the analysis method of MFL signal.展开更多
In order to interpret the magnetic flux leakage (MFL) testing data quantitatively and size the defects accurately, some defect profiles inversion methods from the MFL signals are studied on the basis of the neural net...In order to interpret the magnetic flux leakage (MFL) testing data quantitatively and size the defects accurately, some defect profiles inversion methods from the MFL signals are studied on the basis of the neural network.Because the wavelet ba- sis function neural network (WBFNN) has good accuracy in the forward calculation and the radial basis function neural network (RBFNN) has reliable precision in the inversion modeling respectively,a new neural network scheme combining WBFNN and RBFNN is presented to solve the nonlinear inversion problem for the MFL data and reconstruct the defect shapes.And such details as the choice of wavelet basis function,the initialization of the weight value and the input normalization are analyzed,the train- ing and testing algorithm for the network are also studied.The inversion results demonstrate that the proposed network scheme has good reliability to interpret the MFL data for some defects.展开更多
A key issue, which influences the applications of magnetic flux leakage testing, is defect quantification. There have been many research on the relationship between width, depth and magnetic flux leakage of slot defec...A key issue, which influences the applications of magnetic flux leakage testing, is defect quantification. There have been many research on the relationship between width, depth and magnetic flux leakage of slot defect. However, the length factor is often ignored. The relationship between characteristics of defect leakage field and defect length was investigated. The magnetic flux leakages of a series of plate specimens with the same width, same depth and different length slot defects were tested under the same magnetizing conditions. Testing results show that defect length is an important parameter needed to consider in quantifying defects.展开更多
A three-dimensional electromagnetic thermal coupled model of a 45#steel strip during longitudinal magnetic flux induction heating was established in this study.The influence of different power levels,frequencies,and e...A three-dimensional electromagnetic thermal coupled model of a 45#steel strip during longitudinal magnetic flux induction heating was established in this study.The influence of different power levels,frequencies,and electromagnetic shielding on the magnetic induction intensity and the heating of parts of different materials around the inductor was analyzed by calculating the magnetic induction intensity around the longitudinal flux induction heater under different conditions.The results show that leakage flux can be reduced up to 49%by electromagnetic shielding.The higher the frequency,the greater the electromagnetic shielding effect,and the lower the magnetic leakage around the inductor.Conversely,the higher the power,the greater the magnetic induction around the inductor.By adding electromagnetic shielding to reduce magnetic leakage of the inductor and replacing the metal part material around the inductor with stainless steel,the heat generation of the parts around the inductor can be greatly reduced.展开更多
A novel high-frequency and high power density planar insulated core transformer(PICT) applied to high voltage DC generator is introduced. PICT's operating principle and fundamental configuration are described,and ...A novel high-frequency and high power density planar insulated core transformer(PICT) applied to high voltage DC generator is introduced. PICT's operating principle and fundamental configuration are described,and preliminary experimental results in self-designed PICT apparatus are presented. Emphatically, magnetic leakage flux(MFL) giving rise to the output voltage drop is analyzed in detail both theoretically and by finite element method(FEM). Showing good consistency with experimental result, FEM simulation is considered to be practicable in physical design of PICT. To cancel out leakage inductance and improve the voltage uniformity,compensation capacitor is adopted and experimental verification is also presented. All shows satisfactory results.展开更多
This paper considers the problem of noise cancellation for the magnetic flux leakage (MFL) data obtained from the inspection of oil pipelines. MFL data is contaminated by various sources of noise, and the noise can co...This paper considers the problem of noise cancellation for the magnetic flux leakage (MFL) data obtained from the inspection of oil pipelines. MFL data is contaminated by various sources of noise, and the noise can considerably reduce the detectability of flaw signals in MFL data. This paper presents a new de-noising approach for removing the system noise contained in the MFL data by using the coefficients de-noising with wavelet transform. Experimental results are presented to demonstrate the advantages of this de-noising approach over the conventional wavelet de-noising method.展开更多
Tooth-tip Leakage flux(TLF)has a major effect on the prediction of air-gap flux distribution and electromagnetic torque in the permanent magnet(PM)machines.Therefore,deriving a model for TLF is necessary for machine d...Tooth-tip Leakage flux(TLF)has a major effect on the prediction of air-gap flux distribution and electromagnetic torque in the permanent magnet(PM)machines.Therefore,deriving a model for TLF is necessary for machine design and optimization.Accurate modeling of TLF can lead to fast and precise solutions,which ease the analysis of electromagnetic devices.It also provides the opportunity to increase torque density by more efficient utilization of PM’s volume and prevent saturation in machine optimization.This paper presents a method for modeling and analyzing TLFs in a radial-flux dual-stator permanent magnet(DSPM)machine with diametrically magnetized cylindrical permanent magnets(DMCPM)in series and parallel magnetic circuit structures.In this model,some expressions in terms of machine dimensions are derived for the TLF analysis.Finite element method(FEM)is applied to validate the proposed model.Results indicate that the maximum error between the proposed model and FEM is insignificant(less than 6%).Finally,by a prototyped machine the validity of the proposed model was investigated with the experimental tests.展开更多
It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate t...It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate testing signals.This speed measurement method is complicated,and inevitable abrasion and occasional slippage will reduce the measurement accuracy.In order to solve this problem,based on eddy current effect due to the relative movement,a speed measurement method is proposed,which is contactless and simple.In the high-speed MFL testing,eddy current induced in the specimen will cause an obvious modification to the applied field.This modified field,which is measured by Hall sensor,can be utilized to reflect the moving speed.Firstly,the measurement principle is illustrated based on Faraday’s law.Then,dynamic finite element simulations are conducted to investigate the modified magnetic field distribution.Finally,laboratory experiments are performed to validate the feasibility of the proposed method.The results show that Bmz(r1)and Bmx(r2)have a linear relation with moving speed,which could be used as an alternative measurement parameter.展开更多
Corrosion can be very harmful to the service life and several properties of reinforced concrete structures.The metal magnetic memory(MMM)method,as a newly developed spontaneous magnetic flux leakage(SMFL)non-destructi...Corrosion can be very harmful to the service life and several properties of reinforced concrete structures.The metal magnetic memory(MMM)method,as a newly developed spontaneous magnetic flux leakage(SMFL)non-destructive testing(NDT)technique,is considered a potentially viable method for detecting corrosion damage in reinforced concrete members.To this end,in this paper,the indoor electrochemical method was employed to accelerate the corrosion of outsourced concrete specimens with different steel bar diameters,and the normal components Bz and its gradient of the SMFL fields on the specimen surfaces were investigated based on the metal magnetic memory(MMM)method.The experimental results showed that the SMFL experimental Bz curves are consistent with the analytical results of the theoretical model.Furthermore,the crest-to-trough behavior on the Bz signal curve and its zero-point gradient spacing can more accurately indicate the corroded area’s extent.Then,a magnetic characteristic parameter W based on a large amount of experimental data was established to characterize the degree of corrosion of the steel bars.The magnetic characteristic parameter W is linearly related to the maximum cross-sectional area loss rateof the corroded reinforcement.This paper will lay the foundation for future research on corrosion detection of reinforced concrete structures based on the MMM method and provide a feasible way for non-destructive detection of corrosion independent of the influence of reinforcement diameter and magnetization history.展开更多
基金supported by the National Natural Science Foundation of China under Grant No.50675083
文摘Difference processing was used to the direct current magnetic flux leakage (DC-MFL) signal, emanating from the defects machined artificially on the internal and external surfaces of a steel pipe. Consequently, the loea-tion discriminating index 8 was provided to identify the defect whether it is on the internal surface or the external one. Three characteristics, shape, depth and orientation of the defect, were discussed through a series of experiments on the artificial defects, such as transverse notches, oblique notches and pits on the steel pipe. The approach has been verified effective to address the defect location identifying problem, albeit the limits on the accuracy assessment to those natural defects on steel pipes in service.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 61273164 and 61034005)the National High Technology Research and Development Program of China (Grant No. 2012AA040104)the Fundamental Research Funds for the Central Universities, China (Grant No. N100104102)
文摘With the increase of pipelines, corrosion leakage accidents happen frequently. Therefore, nondestructive testing technology is important for ensuring the safe operation of the pipelines and energy mining. In this paper, the structure and principle of magnetic flux leakage (MFL) in-line inspection system is introduced first. Besides, a mathematic model of the system according to the ampere circuit rule, flux continuity theorem, and column coordinate transform is built, and the magnetic flux density in every point of space is calculated based on the theory of finite element analysis. Then we analyze and design the disposition of measurement section probes and sensors combining both three-axis MFL in-line inspection and multi-sensor fusion technology. Its advantage is that the three-axis changes of magnetic flux leakage field are measured by the multi-probes at the same time, so we can determine various defects accurately. Finally, the theory of finite element analysis is used to build a finite element simulation model, and the relationship between defects and MFL inspection signals is studied. Simulation and experiment results verify that the method not only enhances the detection ability to different types of defects but also improves the precision and reliability of the inspection system.
基金This work was sponsored by the National Natural Science Foundation of China (Grant No.50001006).
文摘The magnetic field distribution characteristics of surface cracks with various widths are discussed based on finite element (FEM) results. The crack depth was 0.20 mm, the width range was from 0.02 to 1.00 mm. The results showed that crack width and lift-off (the distance between surface and sensor) will influence signals. Discussed in this paper is the influence of various lift-off parameters on the peak to peak values of the normal component in magnetic flux leakage testing. The effects can be applied to evaluate surface breaking cracks of different widths and depths. An idea is presented to smooth narrow, sharp crack tips using alternating current (AC) field magnetization.
基金Supported by National Natural Science Foundation of China(Grant Nos.51907131,92060114)Sichuan Science and Technology Program(Grant Nos.2020YFG0090,2021YFG0039,2020ZDZX0024).
文摘As a promising non-destructive testing(NDT)method,magnetic flux leakage(MFL)testing has been widely used for steel structure inspection.However,MFL testing still faces a great challenge to detect inner defects.Existing MFL course researches mainly focus on surface-breaking defects while that of inner defects is overlooked.In the paper,MFL course of inner defects is investigated by building magnetic circuit models,performing numerical simulations,and conducting MFL experiments.It is found that the near-surface wall has an enhancing effect on the MFL course due to higher permeability of steel than that of air.Further,a high-sensitivity MFL testing method consisting of Helmholtz coil magnetization and induction coil with a high permeability core is proposed to increase the detectable depth of inner defects.Experimental results show that inner defects with buried depth up to 80.0 mm can be detected,suggesting that the proposed MFL method has the potential to detect deeply-buried defects and has a promising future in the field of NDT.
基金supported in part by the National Natural Science Foundation of China under Projects 52177044 and 52025073in part by the China Postdoctoral Science Foundation under Project 2019T120395+3 种基金in part by Hong Kong Scholars Program under Project XJ2019031in part by the Natural Science Foundation of Jiangsu Higher Education Institutions under Project 21KJA470004in part by Qing Lan Project of Jiangsu Provincein part by the Priority Academic Program Development of Jiangsu Higher Education Institutions
文摘This paper proposes a new consequent-pole permanent magnet vernier machine(CPMVM),which can be regarded as a combination of two conventional CPMVM with opposite polarities.Based on the simplified axial magnetic circuit model,it is verified that the proposed CPMVM can reduce the unipolar leakage flux.In order to reduce the torque ripple of machine and improve the output torque of machine,the flux barrier is placed on the rotor of the proposed machine.Then,the parameters of the proposed CPMVM are optimized and determined.Moreover,the electromagnetic performance,including no-load air-gap flux density,average torque and torque ripple,flux linkage,back-electromotive force,cogging torque,average torque,torque ripple,power factor and loss,is compared with conventional surface-mounted permanent magnet vernier machine(SPMVM)and CPMVM.Finally,it is demonstrated that proposed CPMVM with flux barrier can effectively reduce the unipolar leakage flux and greatly reduce the torque ripple of machine.Also,compared with the SPMVM,the proposed CPMVM with flux barrier saves more than 45%of the permanent magnet material without reducing output torque.
基金Supported by the High Technology Research and Development Program of China (No.2001AA602021).
文摘The intelligent pig based on the (MFL) is frequently used for in-line inspection of transportation pipelines. The article discusses the key technology of an MFL tool that includes the sensors structure, the constitution of tool hardware, software and the analysis method of MFL signal.
基金Funded by National Natural Science Foundation of China(50305017)the Youth Chengguang Project of Science and Technology of Wuhan City of China(20045006071-27).
文摘In order to interpret the magnetic flux leakage (MFL) testing data quantitatively and size the defects accurately, some defect profiles inversion methods from the MFL signals are studied on the basis of the neural network.Because the wavelet ba- sis function neural network (WBFNN) has good accuracy in the forward calculation and the radial basis function neural network (RBFNN) has reliable precision in the inversion modeling respectively,a new neural network scheme combining WBFNN and RBFNN is presented to solve the nonlinear inversion problem for the MFL data and reconstruct the defect shapes.And such details as the choice of wavelet basis function,the initialization of the weight value and the input normalization are analyzed,the train- ing and testing algorithm for the network are also studied.The inversion results demonstrate that the proposed network scheme has good reliability to interpret the MFL data for some defects.
基金This work was financially supported by the National Natural Science Foundation of China(Grant No.50001006,50305017)China Postdoctoral Science Foundation.
文摘A key issue, which influences the applications of magnetic flux leakage testing, is defect quantification. There have been many research on the relationship between width, depth and magnetic flux leakage of slot defect. However, the length factor is often ignored. The relationship between characteristics of defect leakage field and defect length was investigated. The magnetic flux leakages of a series of plate specimens with the same width, same depth and different length slot defects were tested under the same magnetizing conditions. Testing results show that defect length is an important parameter needed to consider in quantifying defects.
文摘A three-dimensional electromagnetic thermal coupled model of a 45#steel strip during longitudinal magnetic flux induction heating was established in this study.The influence of different power levels,frequencies,and electromagnetic shielding on the magnetic induction intensity and the heating of parts of different materials around the inductor was analyzed by calculating the magnetic induction intensity around the longitudinal flux induction heater under different conditions.The results show that leakage flux can be reduced up to 49%by electromagnetic shielding.The higher the frequency,the greater the electromagnetic shielding effect,and the lower the magnetic leakage around the inductor.Conversely,the higher the power,the greater the magnetic induction around the inductor.By adding electromagnetic shielding to reduce magnetic leakage of the inductor and replacing the metal part material around the inductor with stainless steel,the heat generation of the parts around the inductor can be greatly reduced.
基金Supported by the Science and Technology Commission of Shanghai Municipality under Grant No.12ZR1436500the Knowledge Innovation Programm of the Chinese Academy of Sciences
文摘A novel high-frequency and high power density planar insulated core transformer(PICT) applied to high voltage DC generator is introduced. PICT's operating principle and fundamental configuration are described,and preliminary experimental results in self-designed PICT apparatus are presented. Emphatically, magnetic leakage flux(MFL) giving rise to the output voltage drop is analyzed in detail both theoretically and by finite element method(FEM). Showing good consistency with experimental result, FEM simulation is considered to be practicable in physical design of PICT. To cancel out leakage inductance and improve the voltage uniformity,compensation capacitor is adopted and experimental verification is also presented. All shows satisfactory results.
文摘This paper considers the problem of noise cancellation for the magnetic flux leakage (MFL) data obtained from the inspection of oil pipelines. MFL data is contaminated by various sources of noise, and the noise can considerably reduce the detectability of flaw signals in MFL data. This paper presents a new de-noising approach for removing the system noise contained in the MFL data by using the coefficients de-noising with wavelet transform. Experimental results are presented to demonstrate the advantages of this de-noising approach over the conventional wavelet de-noising method.
文摘Tooth-tip Leakage flux(TLF)has a major effect on the prediction of air-gap flux distribution and electromagnetic torque in the permanent magnet(PM)machines.Therefore,deriving a model for TLF is necessary for machine design and optimization.Accurate modeling of TLF can lead to fast and precise solutions,which ease the analysis of electromagnetic devices.It also provides the opportunity to increase torque density by more efficient utilization of PM’s volume and prevent saturation in machine optimization.This paper presents a method for modeling and analyzing TLFs in a radial-flux dual-stator permanent magnet(DSPM)machine with diametrically magnetized cylindrical permanent magnets(DMCPM)in series and parallel magnetic circuit structures.In this model,some expressions in terms of machine dimensions are derived for the TLF analysis.Finite element method(FEM)is applied to validate the proposed model.Results indicate that the maximum error between the proposed model and FEM is insignificant(less than 6%).Finally,by a prototyped machine the validity of the proposed model was investigated with the experimental tests.
基金supported in part by the National Natural Science Foundation of China(Grant No.92060114)in part by the Sichuan Science and Technology Program(Nos.2022YFS0524 and 2022YFG0044).
文摘It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate testing signals.This speed measurement method is complicated,and inevitable abrasion and occasional slippage will reduce the measurement accuracy.In order to solve this problem,based on eddy current effect due to the relative movement,a speed measurement method is proposed,which is contactless and simple.In the high-speed MFL testing,eddy current induced in the specimen will cause an obvious modification to the applied field.This modified field,which is measured by Hall sensor,can be utilized to reflect the moving speed.Firstly,the measurement principle is illustrated based on Faraday’s law.Then,dynamic finite element simulations are conducted to investigate the modified magnetic field distribution.Finally,laboratory experiments are performed to validate the feasibility of the proposed method.The results show that Bmz(r1)and Bmx(r2)have a linear relation with moving speed,which could be used as an alternative measurement parameter.
文摘Corrosion can be very harmful to the service life and several properties of reinforced concrete structures.The metal magnetic memory(MMM)method,as a newly developed spontaneous magnetic flux leakage(SMFL)non-destructive testing(NDT)technique,is considered a potentially viable method for detecting corrosion damage in reinforced concrete members.To this end,in this paper,the indoor electrochemical method was employed to accelerate the corrosion of outsourced concrete specimens with different steel bar diameters,and the normal components Bz and its gradient of the SMFL fields on the specimen surfaces were investigated based on the metal magnetic memory(MMM)method.The experimental results showed that the SMFL experimental Bz curves are consistent with the analytical results of the theoretical model.Furthermore,the crest-to-trough behavior on the Bz signal curve and its zero-point gradient spacing can more accurately indicate the corroded area’s extent.Then,a magnetic characteristic parameter W based on a large amount of experimental data was established to characterize the degree of corrosion of the steel bars.The magnetic characteristic parameter W is linearly related to the maximum cross-sectional area loss rateof the corroded reinforcement.This paper will lay the foundation for future research on corrosion detection of reinforced concrete structures based on the MMM method and provide a feasible way for non-destructive detection of corrosion independent of the influence of reinforcement diameter and magnetization history.