The machinability tests were conducted by using a YD-21 dynamometer on a CA6161A lathe.The experiments were conducted to determine the effect of free-cutting additives on machining characteristics of austenitic stainl...The machinability tests were conducted by using a YD-21 dynamometer on a CA6161A lathe.The experiments were conducted to determine the effect of free-cutting additives on machining characteristics of austenitic stainless steels.The conventional austenitic stainless steel 1Cr18Ni9Ti（steel A） and the free cutting austenitic stainless steel（steel B） were prepared.The results have shown that machinable inclusions were composed of MnS and CuO,and they might be also Ti4C2S2.The presence of Bi in the inclusion was detected by the atom map and electro-probe microanalysis（EPMA）,which might be one of the most important factors to improve the machinability of austenitic stainless steels.The cutting forces for steel B were lower than those of steel A at various cutting speeds;the abrasion depth of the flank of the tool for steel B was less than that of the steel A under the same cutting conditions.The machinability of austenitic stainless steel was visibly improved by adding free-cutting additives,such as S,Cu and Bi.Ultimate tensile,yield strength,and total elongation values of the free cutting austenitic stainless steel were improved due to the addition of these free-cutting additives.展开更多
The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characte...The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.展开更多
The seventh Chinese international machine tool exhibition is hold in Peking. This exhibition has such characteristic that the machine tools are mainly numerical controlled ones, and that it is the general trend, that ...The seventh Chinese international machine tool exhibition is hold in Peking. This exhibition has such characteristic that the machine tools are mainly numerical controlled ones, and that it is the general trend, that the machine tools have some functions of the personal computers, and that the exhibition of the five axle joint movement machine tools show that we have made a great break-through on the field, and that the nanometer machine tools draw so much attention on it and that the cutting speed are becoming higher and higher. The developing direction of our machine tool industry depends on strengthening to adjust the calling and that the enterprise must complete the reformation to itself and carrying forward enterprise informationizing and strenthening scientific research.展开更多
基金supported by the National Natural Science Foundation of China(No.50334010)the Educational Department of Liaoning Province,China(No.2008535)the Shenyang City Application Basic Research Project,China(No.1071198-1-00)
文摘The machinability tests were conducted by using a YD-21 dynamometer on a CA6161A lathe.The experiments were conducted to determine the effect of free-cutting additives on machining characteristics of austenitic stainless steels.The conventional austenitic stainless steel 1Cr18Ni9Ti（steel A） and the free cutting austenitic stainless steel（steel B） were prepared.The results have shown that machinable inclusions were composed of MnS and CuO,and they might be also Ti4C2S2.The presence of Bi in the inclusion was detected by the atom map and electro-probe microanalysis（EPMA）,which might be one of the most important factors to improve the machinability of austenitic stainless steels.The cutting forces for steel B were lower than those of steel A at various cutting speeds;the abrasion depth of the flank of the tool for steel B was less than that of the steel A under the same cutting conditions.The machinability of austenitic stainless steel was visibly improved by adding free-cutting additives,such as S,Cu and Bi.Ultimate tensile,yield strength,and total elongation values of the free cutting austenitic stainless steel were improved due to the addition of these free-cutting additives.
基金Provincial Key Laboratory of Precision and Micro-Manufacturing Technology of Jiangsu,China(No.Z0601-052-02).
文摘The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.
文摘The seventh Chinese international machine tool exhibition is hold in Peking. This exhibition has such characteristic that the machine tools are mainly numerical controlled ones, and that it is the general trend, that the machine tools have some functions of the personal computers, and that the exhibition of the five axle joint movement machine tools show that we have made a great break-through on the field, and that the nanometer machine tools draw so much attention on it and that the cutting speed are becoming higher and higher. The developing direction of our machine tool industry depends on strengthening to adjust the calling and that the enterprise must complete the reformation to itself and carrying forward enterprise informationizing and strenthening scientific research.
