Magnesium aluminate spinel (MgAl2O4) with high purity has been prepared by using anodized waste slag from aluminum factory and (MgCO3)4Mg(OH)2.5H2O as the main raw materials to discuss the change laws and charac...Magnesium aluminate spinel (MgAl2O4) with high purity has been prepared by using anodized waste slag from aluminum factory and (MgCO3)4Mg(OH)2.5H2O as the main raw materials to discuss the change laws and characteristics of crystalline structure, microstructures and properties. X-ray diffraction (XRD) and scanning electron microscopy (SEM), together with relevant analysis software, were used to characterize the crystal phases and microstructures so as to get MgAl2O4. Results show that when increasing the holding time the amount of MgAl2O4 increases fwstly and then keeps stable, but bulk density and bending strength increase firstly and then decrease. The best holding time is determined to be 3 h because at this time the corresponding MgAl2O4 content is up to 93%, bulk density 3.23 g·cm^3, apparent porosity 4.6% and bending strength 122.4 MPa.展开更多
The feasibility of aluminum recovery from secondary aluminum dross by extraction with NaOH solution and the subsequent synthesis of MgAl_2O_4 spinel by sintering the extracted slag were studied. The extraction percent...The feasibility of aluminum recovery from secondary aluminum dross by extraction with NaOH solution and the subsequent synthesis of MgAl_2O_4 spinel by sintering the extracted slag were studied. The extraction percentage of soluble aluminum from the dross reached 80% at a temperature of 353 K, liquid-to-solid ratio of 12 mL·g^(-1), stirring speed of 300 r·min^(-1), and an extraction time of 15 min; the hydrolysis percentage of AlN reached 40% with an extraction time of 30 min. The activation energies of the soluble aluminum and AlN extracted from the dross were 7.15 and 8.98 kJ·mol^(-1), respectively, indicating that their kinetics were controlled by outer diffusion without a product layer. The extracted slag was sintered in the temperature range 1373–1773 K; MgAl_2O_4 spinel with a compressive strength as high as 69.4 MPa was produced in the sample sintered at 1673 K for 3 h. This value exceeds the threshold(40 MPa) prescribed by the National Standard for the Magnesia and Magnesia-alumina Refractory Bricks of China(GB/T 2275-2007). These results establish the effectiveness of aluminum recovery from secondary aluminum dross and subsequent MgAl_2O_4 spinel synthesis.展开更多
MgO·Al2O3 spinel type inclusions in casing steel were analyzed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The results show that there are three forms. One is pure MgO·...MgO·Al2O3 spinel type inclusions in casing steel were analyzed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The results show that there are three forms. One is pure MgO·Al2O3 spinel, another is the composite oxide of the Mg-Al-Ca-Si-O system, and the third is the complex with oxide as a core covered by sulfide. The formation mechanisms were studied. The influences of slag basicity and vacuum degree on the magnesium content during the vacuum treatment of molten steel and furnace lining in molten steel were calculated with the coexistence theory of slag structure. The results show that the magnesium content increases with the increase in slag basicity and aluminum content in molten steel, and decreases with the increase in CO partial pressure.展开更多
The effect of Y2O3 addition on the sintering proper- ties and microstructure of spinel was investigated using alumina-rich spinel as the raw material. The phase con- stitution and microstructure of the specimens were ...The effect of Y2O3 addition on the sintering proper- ties and microstructure of spinel was investigated using alumina-rich spinel as the raw material. The phase con- stitution and microstructure of the specimens were charac- terized by XRD and SEM, and the pore structure of the specimens was measured by a mercury porosimeter. The results indicate that a viscous melt forms wrapping around spinel crystals by adding a little Y2O3 powders (1 mass% ), yttrium alumina garnet will crystallize around spinel crystals by adding more Y2O3 powders ( 3 mass% ) ; the sintering properties of the spinel are sig- nificantly improved by adding Y2O3 powders less than 3 mass%, while they will be relatively weakened by adding Y2O3 powders more than 3 mass%.展开更多
为了满足生产低碳钢和超低碳钢的技术要求,以棕刚玉、板状刚玉、电熔镁铝尖晶石粉为原料,电熔镁砂粉和α-氧化铝微粉为添加剂,络合镁铝溶胶为结合剂,研制出了机压成型免烧刚玉-尖晶石无碳砖,并进行了实验。试验结果表明:当电熔镁砂粉和...为了满足生产低碳钢和超低碳钢的技术要求,以棕刚玉、板状刚玉、电熔镁铝尖晶石粉为原料,电熔镁砂粉和α-氧化铝微粉为添加剂,络合镁铝溶胶为结合剂,研制出了机压成型免烧刚玉-尖晶石无碳砖,并进行了实验。试验结果表明:当电熔镁砂粉和α-氧化铝微粉加入量分别为3%和8%时,试验砖的性能最佳。该砖在太钢90 t LF钢包熔池及包底部位使用,其寿命达到105炉。展开更多
基金supported by the Natural Science Foundation of Fujian Province (No. T0750005) Science and Technology Developing Foundation of Fuzhou University (No. 2007-XQ-02)
文摘Magnesium aluminate spinel (MgAl2O4) with high purity has been prepared by using anodized waste slag from aluminum factory and (MgCO3)4Mg(OH)2.5H2O as the main raw materials to discuss the change laws and characteristics of crystalline structure, microstructures and properties. X-ray diffraction (XRD) and scanning electron microscopy (SEM), together with relevant analysis software, were used to characterize the crystal phases and microstructures so as to get MgAl2O4. Results show that when increasing the holding time the amount of MgAl2O4 increases fwstly and then keeps stable, but bulk density and bending strength increase firstly and then decrease. The best holding time is determined to be 3 h because at this time the corresponding MgAl2O4 content is up to 93%, bulk density 3.23 g·cm^3, apparent porosity 4.6% and bending strength 122.4 MPa.
基金financially supported by the National Natural Science Foundation of China (No. 21577176)the Environment Protection Scientific Research Project of Hunan Province, China (No. [2016]59-3)
文摘The feasibility of aluminum recovery from secondary aluminum dross by extraction with NaOH solution and the subsequent synthesis of MgAl_2O_4 spinel by sintering the extracted slag were studied. The extraction percentage of soluble aluminum from the dross reached 80% at a temperature of 353 K, liquid-to-solid ratio of 12 mL·g^(-1), stirring speed of 300 r·min^(-1), and an extraction time of 15 min; the hydrolysis percentage of AlN reached 40% with an extraction time of 30 min. The activation energies of the soluble aluminum and AlN extracted from the dross were 7.15 and 8.98 kJ·mol^(-1), respectively, indicating that their kinetics were controlled by outer diffusion without a product layer. The extracted slag was sintered in the temperature range 1373–1773 K; MgAl_2O_4 spinel with a compressive strength as high as 69.4 MPa was produced in the sample sintered at 1673 K for 3 h. This value exceeds the threshold(40 MPa) prescribed by the National Standard for the Magnesia and Magnesia-alumina Refractory Bricks of China(GB/T 2275-2007). These results establish the effectiveness of aluminum recovery from secondary aluminum dross and subsequent MgAl_2O_4 spinel synthesis.
文摘MgO·Al2O3 spinel type inclusions in casing steel were analyzed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The results show that there are three forms. One is pure MgO·Al2O3 spinel, another is the composite oxide of the Mg-Al-Ca-Si-O system, and the third is the complex with oxide as a core covered by sulfide. The formation mechanisms were studied. The influences of slag basicity and vacuum degree on the magnesium content during the vacuum treatment of molten steel and furnace lining in molten steel were calculated with the coexistence theory of slag structure. The results show that the magnesium content increases with the increase in slag basicity and aluminum content in molten steel, and decreases with the increase in CO partial pressure.
文摘The effect of Y2O3 addition on the sintering proper- ties and microstructure of spinel was investigated using alumina-rich spinel as the raw material. The phase con- stitution and microstructure of the specimens were charac- terized by XRD and SEM, and the pore structure of the specimens was measured by a mercury porosimeter. The results indicate that a viscous melt forms wrapping around spinel crystals by adding a little Y2O3 powders (1 mass% ), yttrium alumina garnet will crystallize around spinel crystals by adding more Y2O3 powders ( 3 mass% ) ; the sintering properties of the spinel are sig- nificantly improved by adding Y2O3 powders less than 3 mass%, while they will be relatively weakened by adding Y2O3 powders more than 3 mass%.
文摘为了满足生产低碳钢和超低碳钢的技术要求,以棕刚玉、板状刚玉、电熔镁铝尖晶石粉为原料,电熔镁砂粉和α-氧化铝微粉为添加剂,络合镁铝溶胶为结合剂,研制出了机压成型免烧刚玉-尖晶石无碳砖,并进行了实验。试验结果表明:当电熔镁砂粉和α-氧化铝微粉加入量分别为3%和8%时,试验砖的性能最佳。该砖在太钢90 t LF钢包熔池及包底部位使用,其寿命达到105炉。