Mechanical properties and microstructural evolution of rheocast A356 semi-solid slurry prepared by annular electromagnetic stirring

Nowadays,having an effective technique in preparing semi-solid slurries for rheocasting process seems to be an essential requirement.In this study,semi-solid slurry of A356 aluminum alloy was prepared by three-phase annular electromagnetic stirring(A-EMS)technique under different conditions.The effects of stirring current,pouring temperature and stirring time on microstructural evolution,mean particle size,shape factor and solid fraction were investigated.The rheocasting process was carried out by using a drop weight setup and to inject the prepared semi-solid slurry in optimal conditions into the step-die cavity.The filling behavior and mechanical properties of parts were studied.Microstructural evolution showed that the best semi-solid slurry which had fine spherical particles with the average size of~27μm and a shape factor of~0.8 was achieved at the stirring current of 70 A,melt pouring temperature of 670℃,and stirring time of 30 s.Under these conditions,the step-die cavity was completely filled at die preheating temperature of 470℃.The hardness increases by decreasing step thickness as well as die preheating temperature.Moreover,the tensile properties are improved at lower die preheating temperatures.The fracture surface,which consists of a complex topography,indicates a typical ductile fracture.

DEVELOPMENT OF THE CONTROL METHODOLOGY OF THE GIANT MAGNETOSTRICTIVE ACTUATOR BASED ON MAGNETIC FLUX DENSITY

According to the principle of the magnetostriction generating mechanism, thecontrol model of giant magnetostriction material based on magnetic field and the control method withmagnetic flux density are developed. Furthermore, this control method is used to develop a giantmagnetostrictive micro-displacement actuator (GMA) and its driving system. Two control methods whosecontrol variables are current intensity and magnetic flux density are compared with each other byexperimental studies. Finally, effective methods on improving the linearity and control precision ofmicro-displacement actuator and reducing the hysteresis based on the controlling magnetic fluxdensity are obtained.

Distribution of Magnetic Flux Density in Soft-Contact EMCC Rectangular Mold

The distribution of the magnetic flux density in a soft-contact electromagnetic continuous casting （EMCC） rectangular mold was investigated. The experimental results show that with an increase in electric power, the magnetic flux density increases. The position where the maximum magnetic flux density appears will shift up when the coil moves to the top of the mold. At the same time, the maximum magnetic flux density will increase and the effective acting range of electromagnetic pressure will widen. As a result, in practice, the coil should be placed near the top part of the mold. The meniscus should be controlled near the top part of the coil, as this not only remarkably improves the billet surface quality but also saves energy. With the same electric power input, the higher the frequency, the lower the magnetic flux density.

Effect of Distribution of Magnetic Flux Density on Purifying Liquid Metal by Travelling Magnetic Field

The distribution of the magnetic flux density in the magnetic field generator which provided travelling magnetic field was determined. The experiments using liquid gallium and aluminum silicon alloy to observe the turbulent flow or remove inclusions were performed to obtain the basic principles how the distribution of the magnetic flux density took effect on removing inclusions from molten metal by electromagnetic field. The suitable area in the field for purifying metal was suggested.

Effect of configuration on magnetic field in cold crucible using for continuous melting and directional solidification

To improve the power efficiency and optimize the configuration of cold crucible using for continuous melting and directional solidification （DS）, based on experimental verification, 3D finite element （FE） models with various configuration-elements were developed to investigate the magnetic field in cold crucible. Magnetic flux density （B） was measured and calculated under different configuration parameters. These parameters include the inner diameter （D2）, the slit width （d）, the thickness of crucible wall, the section shape of the slit and the shield ring. The results show that the magnetic flux density in z direction （Bz） both at the slit and at the midpoint of segment will increase with the decrease of D2 or with the increase of the width of the slit and the section area of wedge slit or removing the shield ring. In addition, there is a worst wall thickness that can induce the minimum Bz for a cold crucible with a certain outer diameter.

STUDIES ON MAGNETIC ABRASIVE MACHINING

This paper deals with the machining process using magnetic abrasives. Using an apparatus designed and made, a series of experiments are carried out, where the workpiece is cylindrical and the magnetic abrasives used are mainly Fe and Al 2O 3, for investigating the effects of machining time, working gap, rotating speed of workpieces, magnetic flux density on machining efficiency and surface roughness. At the end of this paper, the machining mechanism is also discussed.

Study on traveling magnetic field casting of sheet components

The distribution of a magnetic field over an inductor used for sheet castings has been investigated experimentally.With an increase in height from the surface, the magnetic field density decreases according to the exponential law.In the transverse direction, the magnetic field density is approximately uniform except near the edges.The magnetic field density is direct proportional to the number of turns multiplied by the current in amperes.Ferro-magnetic material in the upper mould can enhance the magnetic field density.Under the electromagnetic force, the mould-filling process of sheet casings has been studied by physical simulation method.The difference in filling capability between gravity casting and travelling magnetic field casting has been studied.The electromagnetic force can enhance the filling process, but it also brings a problem.With an increase in the magnetic field density, the surface quality of the aluminum alloy sheet castings becomes poor.The reason is discussed.

Electromagnetic characteristics of square cold crucible designed for silicon preparation

In the present work, the strength and distribution of electromagnetic field in the square cold crucible that designed for casting multicrystalline silicon were measured and analyzed by using a small coil method. The results show that in the perpendicular direction the maximum of magnetic flux density （B） appears at the position slightly above the middle of the coil, and then B attenuates toward both sides, and decreases more to the bottom of the crucible. In the horizontal direction, from the edge （comer） to the center, B firstly decreases gradually, and then slightly increases in the center. While along the inner sides of the crucible, the distribution is relatively uniform, especially in the effective acting range. B increases with the increasing of the input power. Moving the coil to the top of the crucible, B increases and the effective acting range of the electromagnetic field becomes bigger. For the coils with different turns, the five turns coil can induce the highest magnetic flux density.

Simulation research on effect of magnetic nanoparticles on physical process of magneto–acoustic tomography with magnetic induction

Magneto–acoustic tomography with magnetic induction（MAT-MI） is a multiphysics coupled imaging technique that is combined with electrical impedance tomography and ultrasound imaging. In order to study the influence of adding magnetic nanoparticles as a contrast agent for MAT-MI on its physical process, firstly, we analyze and compare the electromagnetic and acoustical properties of MAT-MI theoretically before and after adding magnetic nanoparticles, and then construct a two-dimensional（2 D） planar model. Under the guidance of space-time separation theory, we determine the reasonable simulation conditions and solve the electromagnetic field and sound field physical processes in the two modes by using the finite element method. The magnetic flux density, sound pressure distribution, and related one-dimensional（1 D）, 2 D, and three-dimensional（3 D） images are obtained. Finally, we make a qualitative and quantitative analysis based on the theoretical and simulation results. The research results show that the peak time of the time item separated from the sound source has a corresponding relationship with the peak time of the sound pressure signal. At this moment, MAMPTMI produces larger sound pressure signals, and the sound pressure distribution of the MAMPT-MI is more uniform, which facilitates the detection and completion of sound source reconstruction. The research results may lay the foundation for the MAT-MI of magnetically responsive nanoparticle in subsequent experiments and even clinical applications.

Propagation effects of low frequency electromagnetic waves in production well

The frequency domain electromagnetic method has already been widely used for tomographic imaging or electromagnetic well logging. However, different from open hole logging, the metal casing existing in production well logging has a strong shielding effect on the electromagnetic waves, thus bringing some difficulties to the application of the frequency domain electromagnetic method in production well logging. According to the relation of the field source geometry to the ring around the mandrel, the general expressions of frequency domain electromagnetic responses in axially symmetrical layered conductive medium are deduced. The propagation effects caused by the low-frequency electromagnetic waves in cased hole are also analyzed. The distribution curves of eddy current density and magnetic flux density along the radial direction in the mandrel indicate that the eddy loss within the mandrel is proportional to the transmission signal frequency and the mandrel conductivity. The secondary field responses of different casing materials show that the transmission frequency has an important effect on the ability of electromagnetic waves penetrating the metal casing. The transmission frequency should be ultra-low in order to enable the electromagnetic signal to penetrate the casing easily. The numerical results of frequency responses for different casing physical parameters show that the casing thickness has a significant impact on the choice of the transmission frequency. It is also found that the effect of the casing radius on the transmission frequency can be neglected.

Effect of power parameter and induction coil on magnetic field in cold crucible during continuous melting and directional solidification

Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment and production.In this study,a 3-D finite element (FE) method based on experimental verification was applied to calculate the magnetic flux density (Bz).The effects of the power parameters and the induction coil on the magnetic field distribution in the cold crucible were investigated.The results show that higher current intensity and lower frequency are beneficial to the increase of Bz at both the segment midpoint and the slit location.The induction coil with racetrack section can induce greater Bz,and a larger gap between the induction coil and the shield ring increases Bz.The mechanism for this effect is also discussed.

Structure and magnetic properties of Osn （n=11～22） clusters

The structure and magnetic properties of Osn （n=11～22） clusters are systematically studied by using density functional theory （DFT）. For each size, the average binding energy per atom, the second-order differences of total energies and the highest occupied molecular orbital （HOMO）–the lowest unoccupied molecular orbital （LUMO） gaps are calculated to analyze the stability of the cluster. The structures of Os14 and Os18 clusters are based on a close-packed hexagonal structure, and they have maximum stabilities, so n=14, 18 are the magic numbers. The 5d electrons play a dominant role in the chemical reaction of Osn clusters. The magnetic moments of Osn clusters are quenched around n=12, and when n=18～22 the value approximates to zero, due to the difference of electron transfer.

Tunable Electronic and Magnetic Properties from Structure Phase Transition of Layered Vanadium Diselenide

The atomic geometry, structure stability, electronic and magnetic properties of VSe2 were systematically investigated based on the density functional theory（DFT）. Varying from 3D to 2D four VSe2 structures, bulk 2H-VSe2 and 1T-VSe2, monolayer H-VSe2 and T-VSe2 are all demonstrated as thermodynamically stable by lattice dynamic calculations. More interestingly, the phase transition temperature is dramatically different due to the lattice size. Finally, owing to different crystal structures, H-VSe2 is semimetallic whereas T-VSe2 is totally metallic and also they have different magnetic moments. Our main argument is that being exfoliated from bulk to monolayer, 2H-VSe2 transforms to T-VSe2, accompanied by both semimetallic-metallic transition and dramatic magnetic moment variation. Our calculations provide a novel structure phase transition and an efficient way to modulate the electronic structure and magnetic moment of layered VSe2, which suggests potential applications as high-performance functional nanomaterial.

Numerical Analysis of Magnetic Force of Dry-Type Air-Core Reactor

This paper presents a coupled magnetic-circuit method for computing the magnetic force of air-core reactor under short-time current. The current and the magnetic flux density are computed first and then the magnetic force is obtained. Thus, the dynamic stability performance of air-core reactor can be analyzed at the design stage to reduce experimental cost and shorten the lead-time of product development.

Development of a Miniature Permanent Magnetic Circuit for Nuclear Magnetic Resonance Chip

The existing researches of miniature magnetic circuits focus on the single-sided permanent magnetic circuits and the Halbach permanent magnetic circuits. In the single-sided permanent magnetic circuits, the magnetic flux density is always very low in the work region. In the Halbach permanent magnetic circuits, there are always great difficulties in the manufacturing and assembly process. The static magnetic flux density required for nuclear magnetic resonance(NMR) chip is analyzed based on the signal noise ratio(SNR) calculation model, and then a miniature C-shaped permanent magnetic circuit is designed as the required magnetic flux density. Based on Kirchhoff’s law and magnetic flux refraction principle, the concept of a single shimming ring is proposed to improve the performance of the designed magnetic circuit. Using the finite element method, a comparative calculation is conducted. The calculation results demonstrate that the magnetic circuit improved with a single shimming has higher magnetic flux density and better magnetic field homogeneity than the one improved with no shimming ring or double shimming rings. The proposed magnetic circuit is manufactured and its experimental test platform is also built. The magnetic flux density measured in the work region is 0.7 T, which is well coincided with the theoretical design. The spatial variation of the magnetic field is within the range of the instrument error. At last, the temperature dependence of the magnetic flux density produced by the proposed magnetic circuit is investigated through both theoretical analysis and experimental study, and a linear functional model is obtained. The proposed research is crucial for solving the problem in the application of NMR-chip under different environmental temperatures.

Novel Implicit Lorentz Force-Type Magnetic Bearing for High-Precision Agile Maneuver of Magnetically Suspended Gyrowheel

The lorentz force-type magnetic bearing(LFTMB)with good linearity is suitable for the high-precision deflection control of the magnetically suspended gyrowheel(MSGW). Two kinds of novel implicit LFTMBs are proposed in allusion to the poor magnetic flux density uniformity of the existing explicit LFTMB. The improvement of uniformity is realized under the paramagnetic contribution of magnetic ring. Their structures are introduced,the mathematical models are established based on the equivalent magnetic circuit method and the magnetic fields are analyzed by the finite element method based on the design parameters. Simulation results indicate that the magnetic flux density uniformity of implicit LFTMBs is superior to the traditional explicit LFTMB. Furthermore,the implicit trapezoid LFTMB with double magnetic circuits is better than that of those with single magnetic circuit,in terms of the magnetic flux density uniformity and the magnetic flux density. The magnetic flux density of implicit trapezoid double magnetic circuits LFTMB is verified by the experiment. The error between the experimental results and the simulation results is within 5%,which shows that the implicit trapezoid double magnetic circuits LFTMB is promising to meet the high-precision agile maneuver requirement of the magnetically suspended gyrowheel.

A Novel High Performance Magnetic Gear with Auxiliary Silicon Steel Sheet

Magnetic gear is a transmission device with novel structure.It uses the principle of magnetic field modulation to transmit torque.In view of the magnetic leakage of the magnetic gear in the process of rotation and cannot be eliminated,a magnetic gear model with auxiliary silicon steel sheet is proposed.Based on the conventional magnetic gear structure,the silicon steel sheet is placed outside the permanent magnet of the outer rotor.The magnetization mode of the outer rotor permanent magnet is tangential magnetization,and the spoke structure is adopted,and the inner rotor PMs is surface mounted and magnetized in the radial magnetization.The improved model is simulated by finite element method under three-dimensional conditions,and the electromagnetic performances of the model are optimized.Compared with the conventional magnetic gear model,the improved model has good performance,which improves the transmission capacity of output torque and reduces torque ripple.It is a great significance to improve the performance of magnetic gear.

Study of magnetic and optical properties of Zn1-xTMxTe(TM = Mn,Fe,Co,Ni) diluted magnetic semiconductors：First principle approach

We present structural,magnetic and optical characteristics of Zn_（1-x）TM_xTe（TM = Mn,Fe,Co,Ni and x = 6.25%）,calculated through Wien2 k code,by using full potential linearized augmented plane wave（FP-LAPW） technique.The optimization of the crystal structures have been done to compare the ferromagnetic（FM） and antiferromagnetic（AFM） ground state energies,to elucidate the ferromagnetic phase stability,which further has been verified through the formation and cohesive energies.Moreover,the estimated Curie temperatures T_c have demonstrated above room temperature ferromagnetism（RTFM） in Zn_（1-x）TM_xTe（TM =Mn,Fe,Co,Ni and x= 6.25%）.The calculated electronic properties have depicted that Mn- and Co-doped ZnTe behave as ferromagnetic semiconductors,while half-metallic ferromagnetic behaviors are observed in Fe- and Ni-doped ZnTe.The presence of ferromagnetism is also demonstrated to be due to both the p-d and s-d hybridizations between the host lattice cations and TM impurities.The calculated band gaps and static real dielectric constants have been observed to vary according to Penn＇s model.The evaluated band gaps lie in near visible and ultraviolet regions,which make these materials suitable for various important device applications in optoelectronic and spintronic.

The Nonzero External Magnetic Field of Long Solenoids

A widespread assertion has existed for a long time, believing the external field of an infinitely long solenoid should be zero, but it is proofed to be wrong in this work. The components of magnetic flux density of current-carrying, closely wound cylindrical solenoids are calculated. At a distant field point, the external field definitely has a nonzero component, being equal to that of a straight wire of equal length. Since this equivalence is length-independent, it still holds true for ideal solenoids having infinite length. Hence the incorrect and still spreading inference about long solenoids should be rectified. Furthermore, theoretical and experimental discussions involving solenoids should be reviewed again carefully.

An Inquiry into Two Intriguing Values of the Critical Current Density of Bi-2212

The empirically reported values of the critical current density (jc) of Bi-2212 as 2.4 × 105 (jc1;Sample 1) and 1.0 × 106 A/cm2 (jc2;Sample 2) are intriguing because both of them correspond to the same values of the temperature T = 4.2 K and the applied magnetic field H = 12 × 104 G. This difference is conventionally attributed to such factors—not all of which are quantifiable—as the geometry, dimensions and the nature of dopants and the manners of preparation of the samples which cause their granular structures, grain boundaries, alignment of the grains and so on to differ. Based on the premise that the chemical potential μ subsumes most of these features, given herein is a novel explanation of the said results in terms of the values of μ of the two samples. This paper revisits the problem that was originally addressed in [Malik G.P., Varma V.S. (2020) WJCMP, 10, 53-70] in the more accurate framework of a subsequent paper [Malik G.P., Varma V.S. (2021) JSNM, 34, 1551-1561]. Besides, it distinguishes between the contributions of the electro-electron (e-e) and the hole-hole (h-h) pairs to jc—a feature to which no heed was paid earlier. The essence of our findings is that the jcs of the two samples differ because they are characterized by different values of the primary variables μi and , where is the effective mass of a charge-carrier and me is the free-electron mass and i = 1 and 2 denote Sample 1 and Sample 2, respectively. In the scenario of the charge-carriers being predominantly h-h pairs, the values of these parameters are estimated to be: μ1 ≈ 12.3 meV, η1 ≈ 0.58;μ2 ≈ 22.7 meV, η2 ≈ 0.94. Following from these and similar estimates when the charge-carriers are e-e pairs, given below for each sample are the detailed results for the values of the secondary variables viz. the number density of the charge-carriers and their critical velocity, the number of occupied Landau levels and the magnetic interaction parameter.