MHz cut-off frequency and permeability mechanism of iron-based soft magnetic composites

The lack of soft magnetic composites with high power density in MHz frequency range has become an obstacle in the efficient operation of the electrical and electronic equipments.Here,a promising method to increase the cut-off frequency of iron-based soft magnetic composites to hundreds of MHz is reported.The cut-off frequency is increased from 10 MHz to 1 GHz by modulating the height of the ring,the distribution of particles,and the particle size.The mechanism of cut-off frequency and permeability is the coherent rotation of domain modulated by inhomogeneous field due to the eddy current effect.An empirical formula for the cut-off frequency in a magnetic ring composed of iron-based particles is established from experimental data.This work provides an effective approach to fabricate soft magnetic composites with a cut-off frequency in hundreds of MHz.

Heterogeneous catalytic activation of peroxymonosulfate for efficient degradation of organic pollutants by magnetic Cu^0/Fe_3O_4 submicron composites

Magnetic Cu^0/Fe3O4 submicron composites were prepared using a hydrothermal method and used as heterogeneous catalysts for the activation of peroxymonosulfate（PMS） and the degradation of organic pollutants.The as-prepared magnetic Cu^0/Fe3O4 submicron composites were composed of Cu^0 and Fe3O4 crystals and had an average size of approximately 220 nm.The Cu^0/Fe3O4 composites could efficiently catalyze the activation of PMS to generate singlet oxygen,and thus induced the rapid degradation of rhodamine B,methylene blue,orange Ⅱ,phenol and 4-chlorophenol.The use of0.1 g/L of the Cu^0/Fe3O4 composites induced the complete removal of rhodamine B（20 μmol/L） in15 min,methylene blue（20 μmol/L） in 5 min,orange Ⅱ（20 μmol/L） in 10 min,phenol（0.1mmol/L） in 30 min and 4-chlorophenol（0.1 mmol/L） in 15 min with an initial pH value of 7.0 and a PMS concentration of 0.5 mmol/L.The total organic carbon（TOC） removal higher than 85%for all of these five pollutants was obtained in 30 min when the PMS concentration was 2.5 mmol/L.The rate of degradation was considerably higher than that obtained with Cu^0 or Fe3O4 particles alone.The enhanced catalytic activity of the Cu^0/Fe3O4 composites in the activation of PMS was attributed to the synergistic effect of the Cu^0 and Fe3O4 crystals in the composites.Singlet oxygen was identified as the primary reactive oxygen species responsible for pollutant degradation by electron spin resonance and radical quenching experiments.A possible mechanism for the activation of PMS by Cu^0/Fe3O4 composites is proposed as electron transfer from the organic pollutants to PMS induces the activation of PMS to generate ^1O2,which induces the degradation of the organic pollutants.As a magnetic catalyst,the Cu^0/Fe3O4 composites were easily recovered by magnetic separation,and exhibited excellent stability over five successive degradation cycles.The present study provides a facile and green heterogeneous catalysis method for the oxidative removal of organic pollutants.

Magnetic and microwave absorbing properties of M-type barium ferrite/graphene oxide composite microwave absorber

In order to improve the absorbing properties of M- type barium ferrite absorbing materials, M-type barium ferrite/graphene oxide composites with different graphene oxide contents were synthesized by the sol-gel autocombustion method. X-ray diffraction （XRD）, a scanning electronic microscopy （ SEM ）, a physical properties measurement system （PPMS-9）, and a vector network analyzer were used to analyze their structure, surface morphology, magnetic and absorbing properties, respectively. The results show that the absorbing band of the composite absorbing material is widened and the absorbing strength is increased compared with the pure M-type barium ferrite. The sample with the content of doped graphene oxide of 3% has the minimum reflectivity at 10 to 18 GHz frequencies. Hence, the doped graphene oxide effectively improves the absorbing properties of M-type barium ferrite.

New Iron-based SiC Spherical Composite Magnetic Abrasive for Magnetic Abrasive Finishing

SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing（MAF）. Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope（SEM） and X-ray diffraction（XRD） analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness（Ra） of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.

In-situ fabrication of particulate reinforced aluminum matrix composites under high-frequency pulsed electromagnetic field

Pulsed magnetic field is generated when imposing pulse signal on high-frequency magnetic field. Distribution of the inner magnetic intensity in induction coils tends to be uniform. Furthermore oscillation and disturbance phenomena appear in the melt. In. situ Al2O3 and Al3Zr particulate reinforced aluminum matrix composites have been synthesized by direct melt reaction using AlZr（CO3）2 components under a foreign field. The size of reinforced particulates is 2-3 μm. They are well distributed in the matrix. Thermodynamic and kinetic analysis show that high-frequency pulsed magnetic field accelerates heat and mass transfer processes and improves the kinetic condition of in-situ fabrication.

Preparation of Dysprosium Ferrite/Polyacrylamide Magnetic Composite Microsphere and Its Characterization

Using the technique of microemulsion polymerization with nano-reactor, dysprosium ferrite/polyacrylamide magnetic composite microsphere was prepared by one-step method in a single inverse microemulsion. The structure, average particle size, morphology of composite microsphere were characterized by FTIR, XRD, TEM and TGA. The magnetic responsibility of composite microsphere was also investigated. The results indicate that the magnetic composite microsphere possess high magnetic responsibility and suspension stability.

Structure and magnetic properties of mechanically alloyed Tb_(0.2)Pr_(0.8)(Fe_(0.4)Co_(0.6))_(1.93) and magnetostriction of its epoxy composite

The C15 Laves phase with composition Tb0.2Pr0.8（Fe0.4Co0.6）1.93 was synthesized by mechanical alloying （MA） and subsequent annealing process. The structure and magnetic properties of Tb0.2Pr0.8（Fe0.4Co0.6）1.93 were investigated by means of X-ray diffraction （XRD）, a vibrating sample magnetometer, and a standard strain technique. The effect of annealing on the structure and magnetic properties was studied. The analysis of XRD shows that the high Pr-content Tb0.2Pr0.8（Fe0.4Co0.6）1.93 alloy with the single phase of MgCu2-type structure can be successfully synthesized by MA method. The sample annealed at 450℃ is found to have a coercivity of 196 kA/m at room temperature. An epoxy/Tb0.2Pr0.8（Fe0.4Co0.6）1.93 composite was produced by a cold isostatic pressing technique. A large magnetostriction of 400 ppm, at an applied magnetic field of 800 kA/m, was found for the composite. The epoxy-bonded Tb0.2Pr0.8（Fe0.4Co0.6）1.93 composite combines a high magnetostriction with a significant coercivitv, which is a oromising magnetostrictive material.

Effect of iron addition on microstructure, mechanical and magnetic properties of Al-matrix composite produced by powder metallurgy route

The effect of iron addition on the microstructure, mechanical and magnetic properties of Al-matrix composite was studied. Mechanical mixing was used for the preparation of 0, 5%, 10% and 15% Fe-Al composites（mass fraction）. Mixtures of Al-Fe were compacted and sintered in a vacuum furnace at 600 °C for 1 h. X-ray diffraction（XRD） of the samples containing 5% and 10% Fe indicates the presence of Al and Fe peaks, while sample containing 15% Fe reveals Al and Al13Fe4 peaks. The results show that both densification and thermal conductivity of the composites decrease by increasing the iron content. The presence of iron in the composite improves the compressive strength and the hardness. The strengthening mechanism is associated with the grain refinement of the matrix and uniform distribution of the Fe particles, as well as the formation of Al13Fe4 intermetallic. The measured magnetization values are equal to 0.3816×10-3 A·m2/g for 5% Fe sample and increases up to 0.6597×10-3 A·m2/g for 10% Fe sample, then decreases to 0.0702×10-3 A·m2/g for 15% Fe sample. This can be explained by the formation of the diamagnetic Al13Fe4 intermetallic compound in the higher Fe content sample detected by XRD analysis.

Synergistic effect of magnetic field and nanocomposite pour point depressant on the yield stress of waxy model oil

Yield stress,as the key parameter to characterize the network strength of waxy oil,is important to the petroleum pipeline safety.Reducing the yield stress of waxy oil is of great significance for flow assurance.In this study,the effect of alternating magnetic field(intensity,frequency)on the yield stress of a waxy model oil with nanocomposite pour point depressant(NPPD)is systematically investigated.An optimum magnetic field intensity and frequency is found for the reduction in yield stress.When adding with NPPD,the heterogeneous nucleation of NPPD contributes to the reduction in yield stress for waxy model oil.Interestingly,the magnetic field is helpful for the modification of yield stress at a lower frequency and intensity before the optimal value;however,the modification is found to be weakened when the magnetic field is further increased after the optimal value.Possible explanation is proposed that the aggregation morphology of wax crystal would be altered and results in the release of wrapped oil phase from the network structure under the magnetic field.

Performance improvement of Fe-6.5Si soft magnetic composites with hybrid phosphate-silica insulation coatings

Fe-6.5Si soft magnetic composites(SMCs)with hybrid phosphate-silica insulation coatings have been designed to improve their comprehensive property via chemical coating combining sol-gel method in this work.The microstructure and magnetic performance of the Fe-6.5Si SMCs with hybrid phosphate-silica insulation coatings were investigated.The hybrid phosphate-silica coatings with high heat resistance and high withstand pressure,formed on the surface of the Fe-6.5Si ferromagnetic powders,were found stable in the composites.Compared with Fe-6.5Si SMCs coated by single phosphate or single silica,Fe-6.5Si SMCs with hybrid phosphate-silica show much higher permeability and lower core loss.The work provides a new way to optimize the magnetic performance of soft magnetic composites.

Preparation and characterization of carbonyl iron soft magnetic composites with magnesioferrite insulating coating layer

Spherical carbonyl iron(Fe)powders were coated with magnesioferrite(MgFe2O4)insulating coating layer and then mixed with epoxy-modified silicone resin(ESR).Soft magnetic composites(SMCs)were fabricated by compaction of the coated powders and annealing treatment.Transmission electron microscopy(TEM),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray diffractometry(XRD)and X-ray photoelectron spectroscopy(XPS)revealed that the MgFe2O4 layer was coated on the surface of the iron powders.The magnetic properties of SMCs were determined using a vibrating sample magnetometer and an auto testing system for magnetic materials.The results showed that the SMCs prepared at 800 MPa and 550℃ exhibited a significant core loss of 167.5 W/kg at 100 kHz and 50 mT.

Regulating element distribution to improve magnetic properties of sintered Nd–Fe–B/Tb–Fe–B composite magnets

Nd content was varied in Nd13.2-xFe80.8+xB6(x = 0, 0.5, 1, and 1.5) to optimize the magnetic properties of sintered Nd–Fe–B/Tb–Fe–B composite magnets, which were prepared by mixing 9 g of Nd–Fe–B with 1 g of Tb17Fe75B8 powder.In conventional magnets, by reducing Nd content, the coercivity of 10.4 kOe in Nd13.2Fe80.8B6 decreases to 7.2 kOe in Nd12.2Fe81.8B6;meanwhile, in Nd–Fe–B/Tb–Fe–B magnets the coercivity does not decrease when reducing Nd content.In the intergranular phase, the Tb content increases owing to the reducing Nd content of the Nd–Fe–B alloy in the sintered composite magnets.Therefore, the excess Tb in Tb17Fe75B8 enters the intergranular phase, and more Tb atoms can substitute for Nd at the grain boundary of the Nd–Fe–B phase, leading to a more significant increase in coercivity.The remanence increases with reducing Nd content, and the energy product of 39.1 MGOe with a high coercivity of 21.0 kOe is obtained in Nd12.2Fe81.8B6/Tb17Fe75B8 magnets.These investigations show that magnetic properties can be further improved by regulating the element distribution in sintered composite magnets.

Composite magnetic nanoparticles:Synthesis and cancer-related applications

Recent advances in the preparation and applications of composite magnetic nanoparticles are reviewed and summa- rized, with a focus on cancer-related applications.

Performance Analysis of Composite Magnetic Circuit Permanent Magnet Wind Generator

In order to reduce the starting wind speed of the wind wheel and improve the efficiency of the wind wheel, this paper proposes a new type of composite magnetic circuit permanent magnet generator, which changes the relationship between the magnetic induction intensity and the air gap by changing the structure of the main magnetic circuit. The structure greatly improves the air gap sensitivity of the generator, which makes the structural design of the permanent magnet generator easier to implement. Finally, the effectiveness and feasibility of the method are verified by simulation.

Synthesis and Characterization of Superparamagnetic Fe₃O₄@SiO₂Core-Shell Composite Nanoparticles

The Fe3O4@SiO2 composite nanoparticles were obtained from as-synthesized magnetite (Fe3O4) nanoparticles through the modified St?ber method. Then, the Fe3O4 nanoparticles and Fe3O4@SiO2 composite nanoparticles were characterized by means of X-ray diffraction (XRD), Raman spectra, scanning electron microscope (SEM) and vibrating sample magnetometer (VSM). Recently, the studies focus on how to improve the dispersion of composite particle and achieve good magnetic performance. Hence effects of the volume ratio of tetraethyl orthosilicate (TEOS) and magnetite colloid on the structural, morphological and magnetic properties of the composite nanoparticles were systematically investi-gated. The results revealed that the Fe3O4@SiO2 had better thermal stability and dispersion than the magnetite nanoparticles. Furthermore, the particle size and magnetic property of the Fe3O4@SiO2 composite nanoparticles can be adjusted by changing the volume ratio of TEOS and magnetite colloid.

High-frequency magnetic properties and core loss of carbonyl iron composites with easy plane-like structures

To fully release the potential of wide bandgap(WBG)semiconductors and achieve high energy density and efficiency,a carbonyl iron soft magnetic composite(SMC)with an easy plane-like structure is prepared.Due to this structure,the permeability of the composite increases by 3 times(from 7.5 to 21.5)at 100 MHz compared with to the spherical carbonyl iron SMC,and the permeability changes little at frequencies below 100 MHz.In addition,the natural resonance frequency of the composite shifts to higher frequencies at 1.7 GHz.The total core losses of the composites at 10,20,and 30 m T are80.0,355.3,and 810.7 m W/cm^(3),respectively,at 500 k Hz.Compared with the spherical carbonyl iron SMC,the core loss at500 k Hz is reduced by more than 60%.Therefore,this kind of soft magnetic composite with an easy plane-like structure is a good candidate for unlocking the potential of WBG semiconductors and developing the next-generation power electronics.

Polarization-Insensitive Magnetic Quadrupole-Shaped and Electric Quadrupole-Shaped Fano Resonances Based on a Plasmonic Composite Structure

A combined structure with the unit cell consisting of four sub-units with 90° rotation in turn is designed. Each of sub-units is composed of two gold rods in transverse arrangement and one gold rod in longitudinal arrangement. Simulating electromagnetic responses of the structure, we verify that the structure exhibits the double Fano resonances, which originate from the coupling between magnetic quadrupoles and electric dipoles and the coupling between electric quadrupoles and electric dipoles. Simulation results also demonstrate that the structure is polarization-insensitive and shows an analogue of electromagnetically induced transparency at the two Fano resonances. Such a plasmonic structure has potential applications in photoelectric elements.

Composite excitation multi-extension direction defect magnetic flux leakage detection technology

In the traditional pipeline magnetic flux leakage(MFL)detection technology,circumferential or axial excitation is mainly used to excite the magnetic field of defects.However,the domestic and foreign pipeline detection devices currently in operation are mainly axial excitation MFL detection tools,in which circumferential cracks can be clearly identified,but the detection sensitivity of axial cracks is not high,thus forming a detection blind zone.Therefore,a composite excitation multi-extension direction defect MFL detection method is proposed,which can realize the simultaneous detection of axial and circumferential defects.On the basis of the electromagnetic theory Maxwell equation and Biot Savart law,a mathematical model of circumferential and axial magnetization is firstly established.Then finite element simulation software is used to establish a model of a new type of magnetic flux leakage detection device,and a simulation analysis of crack detection in multiple extension directions is carried out.Finally,under the conditions of the relationship model between the change rate of leakage magnetic field and external excitation intensity under unsaturated magnetization and the multi-stage coil magnetization model,the sample vehicle towing experiment is carried out.The paper aims to analyze the feasibility and effectiveness of the new magnetic flux leakage detection device for detecting defects in different extension directions.Based on the final experimental results,the new composite excitation multi extension direction leakage magnetic field detector has a good detection effect for defects in the axial and circumferential extension directions.

Magnetization arrangement of hard magnetic phases and mechanism of magnetization and reversal magnetization of nano-composite magnets

During the process of directional solidification,laser remelting/solidification in the layer on sintered magnets, die-upsetting of cast magnets,or die-upsetting of nano-composites,the arrangements of the easy-magnetization-axes of the hard magnetic phases(Nd2Fe14B,SmCo5 or Sm2Co17 type)in their designed directions have been studied.In Fe-Pt nano-composite magnets,attempts have been taken to promote phase transformation from disordered,soft magnetic A1 to ordered,hard magnetic L10 FePt phase at reduced temperatures.The dependence of the magnetization and reversal magnetization processes on the microstructures,involving the morphology and three critical sizes of particles of the FePt nano-composite magnets,are summarized. With the decrease of the nominal thickness of the anisotropic FePt film epitaxially grown on the single crystal MgO(001)substrate, the reversal magnetization process firstly changes from full domain wall displacement to partial magnetic wall pinning related to the morphology change,where the coercive force increases abruptly.The reversal magnetization process secondly changes from magnetic wall pinning to incoherent magnetization rotation associated with the particles being below the first critical size at which multi-domain particles turn into single domain ones,where the coercive force is still increased.And the reversal magnetization mode thirdly changes from incoherent to coherent rotation referred to the second critical size,where the increase of the coercive force keeps on.However,when the particle size decreases to approach the third critical size where the particles turn into the supperparamagnetic state,the coercive force begins to decrease due to the interplay of the size effect and the incomplete ordering induced by the size effect.Meanwhile,due to the size effect,Curie temperature of the ultra-small FePt particles reduces.

Magnetic properties of NdFeB-coated rubberwood composites

Magnetic properties of composites prepared by coating lacquer containing neodymium iron boron （Nd-Fe-B） powders on rubberwood were characterized by vibrating sample magnetometry （VSM）, magnetic moment measurements, and attraction tests with an iron-core solenoid. The Nd-Fe-B powders were recycled from electronic wastes by the ball-milling technique. Varying the milling time from 20 to 300 min, the magnetic squareness and the coercive field of the Nd-Fe-B powders were at the minimum when the powders were milled for 130 rain. It followed that the coercive field of the magnetic wood composites was increased with the milling time increasing from 130 to 300 min. For the magnetic wood composites using Nd-Fe-B obtained from the same milling time, the magnetic squareness and the coercive field were rather insensitive to the variation of Nd-Fe-B concentration in coating lacquer from 0.43 to 1.00 g/cm3. By contrast, the magnetization and magnetic moment were increased with the Nd-Fe-B concentration increasing. Furthermore, the electrical current in the solenoid required for the attraction of the magnetic wood composites was exponentially reduced with the increase in the amount of Nd-Fe-B used in the coating.