Hemispherical shell resonator(HSR)is the core component of hemispherical resonator gyro.It is aφ-shaped small-bore complex component with minimum curvature radius less than 3 mm.Thus,traditional polishing methods are...Hemispherical shell resonator(HSR)is the core component of hemispherical resonator gyro.It is aφ-shaped small-bore complex component with minimum curvature radius less than 3 mm.Thus,traditional polishing methods are difficult to polish it.Small ball-end magnetorheological polishing method can polish the small components with complicated three-dimensional surface and obtain non-destructive surface.Therefore,this method is suitable for polishing HSR.However,the material removal rate of the ordinary small ball-end magnetorheological polishing is low,leading to long polishing time and low output of HSR.To solve this problem,a water bath heating assisted small ball-end magnetorheological polishing method is proposed in this research.The influence rule of processing parameters on the material removal rate is studied experimentally.A set of optimal processing parameters is obtained to maximize the material removal rate.Compared with the ordinary method,the material removal rate of the new method can be improved by 143%.Subsequently,an HSR is polished by the new method.The results show that the polishing time can be reduced by 55%,and the polished surface roughness can reach 7.7 nm.The new method has the great potential to be used in actual production to improve the polishing efficiency of HSR.展开更多
Recently,ultra-precision polishing processes using smart materials such as magnetorheological(MR)fluids have been used for optics parts such as aspheric lenses.The MR fluid applied in MR polishing is a phase controlla...Recently,ultra-precision polishing processes using smart materials such as magnetorheological(MR)fluids have been used for optics parts such as aspheric lenses.The MR fluid applied in MR polishing is a phase controllable suspension comprising a mixture of CI particles and non-magnetic fluids such as mineral oil and water.The fluids are a kind of smart material that can be controlled according to their flow properties such as viscosity and stiffness. Water-based MR fluids are easily oxidized if the fluids are exposed and this oxidation can bring irregular polishing results. Also,this phenomenon is one of several factors that reduce the life time of MR fluids.In a previous work,CI particles were coated with a polymer or a composite for the improvement of dispersion stability and prevention of corrosion due to oxidation.From this study,the rheological properties such as viscosity and sedimentation of coated CI particles with silica were investigated with a rotational rheometer;MR polishing characteristics of BK7 glass were studied in order to investigate the surface roughness.The wheel speed and magnetic field intensity were chosen as variables.展开更多
基金supported by the National Key Research and Development Program of China(No.2022YFB3403600)the National Natural Science Foundation of China(No.52293403)Self-Planned Task of State Key Laboratory of Robotics and System(HIT)(No.SKLRS202204C)。
文摘Hemispherical shell resonator(HSR)is the core component of hemispherical resonator gyro.It is aφ-shaped small-bore complex component with minimum curvature radius less than 3 mm.Thus,traditional polishing methods are difficult to polish it.Small ball-end magnetorheological polishing method can polish the small components with complicated three-dimensional surface and obtain non-destructive surface.Therefore,this method is suitable for polishing HSR.However,the material removal rate of the ordinary small ball-end magnetorheological polishing is low,leading to long polishing time and low output of HSR.To solve this problem,a water bath heating assisted small ball-end magnetorheological polishing method is proposed in this research.The influence rule of processing parameters on the material removal rate is studied experimentally.A set of optimal processing parameters is obtained to maximize the material removal rate.Compared with the ordinary method,the material removal rate of the new method can be improved by 143%.Subsequently,an HSR is polished by the new method.The results show that the polishing time can be reduced by 55%,and the polished surface roughness can reach 7.7 nm.The new method has the great potential to be used in actual production to improve the polishing efficiency of HSR.
基金supported in part by a Korea Science and Engineering Foundation (KOSEF) grant funded by the Korean government(MEST)(No2009-0074199)by the Ministry of Knowledge Economy in Korea through the Strategic Technology Development Project (Development of Micro Functional Precision Components Manufacturing Technology)
文摘Recently,ultra-precision polishing processes using smart materials such as magnetorheological(MR)fluids have been used for optics parts such as aspheric lenses.The MR fluid applied in MR polishing is a phase controllable suspension comprising a mixture of CI particles and non-magnetic fluids such as mineral oil and water.The fluids are a kind of smart material that can be controlled according to their flow properties such as viscosity and stiffness. Water-based MR fluids are easily oxidized if the fluids are exposed and this oxidation can bring irregular polishing results. Also,this phenomenon is one of several factors that reduce the life time of MR fluids.In a previous work,CI particles were coated with a polymer or a composite for the improvement of dispersion stability and prevention of corrosion due to oxidation.From this study,the rheological properties such as viscosity and sedimentation of coated CI particles with silica were investigated with a rotational rheometer;MR polishing characteristics of BK7 glass were studied in order to investigate the surface roughness.The wheel speed and magnetic field intensity were chosen as variables.
