Preparation of electronic grade manganese sulfate from leaching solution of ferromanganese slag

Preparation of electronic grade manganese sulfate from ferromanganese slag, including grinding, leaching and purification, was studied. The impurities, such as Fe3+, Al3+, Ca2+, Mg2+, heavy metal ions and Na+, K+, were removed from leaching solution by neutralized-hydrolysis, fluorination precipitation, sulfuration precipitation and re-crystallization. Effects of pH of reaction, temperature and dosage of the different additives on removal rates of the metallic ions in leaching solution were investigated, and the suitable temperature, pH and the added amount of precipitating agent were obtained. The prepared manganese sulfate product, of which the mass fractions of Ca2+, Mg2+, Na+, K+ are all smaller than 0.005%, the mass fractions of Fe3+, Al3+ and heavy metal ions are smaller than 0.001%, and the mass fraction of Mn2+ is greater than 32%, can meet the demand of anode materials of lithium-ion batteries.

Preparation of manganese sulfate from low-grade manganese carbonate ores by sulfuric acid leaching

In this study, a method for preparing pure manganese sulfate from low-grade ores with a granule mean size of 0.47 mm by direct acid leaching was developed. The effects of the types of leaching agents, sulfitric acid concentration, reaction temperature, and agitation rate on the leaching efficiency of manganese were investigated. We observed that sulfuric acid used as a leaching agent provides a similar leach- ing efficiency of manganese and superior selectivity against calcium compared to hydrochloric acid. The optimal leaching conditions in sul- furic acid media were determined; under the optimal conditions, the leaching efficiencies of Mn and Ca were 92.42% and 9.61%, respec- tively. Moreover, the kinetics of manganese leaching indicated that the leaching follows the diffusion-controlled model with an apparent ac- tivation energy of 12.28 kJ·mol-l. The purification conditions of the leaching solution were also discussed. The results show that manganese dioxide is a suitable oxidant of ferrous ions and sodium dimethyldithiocarbamate is an effective precipitant of heavy metals. Finally, through chemical analysis and X-ray diffraction analysis, the obtained product was determined to contain 98% of MnSOa4·H20.

A pilot-scale jet bubbling reactor for wet flue gas desulfurization with pyrolusite

MnO2 in pyrolusite can react with SO2 in flue gas and obtain by-product MnSO4· H2O. A pilot scale jet bubbling reactor was applied in this work. Different factors affecting both SO2 absorption efficiency and Mn2^＋ extraction rate have been investigated, these factors include temperature of inlet gas flue, ration of liquid/solid mass flow rate（ L/S）, pyrolusite grade, and SO2 concentration in the inlet flue gas. In the meantime, the procedure of purification of absorption liquid was also discussed. Experiment results indicated that the increase of temperature from 30 to 70 K caused the increase of SO2 absorption efficiency from 81.4% to 91.2%. And when SO2 concentration in the inlet flue gas increased from 500 to 3000 ppm, SO2 absorption efficiency and Mn2^＋ extraction rate decreased from 98.1% to 82.2% and from 82.8% to 61.7%, respectively. The content of MnO2 in pyrolusite had a neglectable effect on SO2, absorption efficiency. Low L/S was good for both removal of SO2 and Mn2^＋ extraction. The absorption liquid was filtrated and purified to remove Si, Mg, Ca, Fe, Al and heavy metals, last product MnSO4· H2O was obtained which quality could reach China GB1622-86, the industry grade standards.

Catalytic oxidation effect of MnSO_(4) on As(Ⅲ) by air in alkaline solution

The catalytic oxidation effect of MnSO_(4)on As(Ⅲ) by air in an alkaline solution was investigated.According to the X-ray diffraction (XRD),scanning electron microscope-energy dispersive spectrometer (SEM-EDS) and X-ray photoelectron spectroscopy (XPS) analysis results of the product,it was shown that the introduction of MnSO_(4)in the form of solution would generate Na_(0.55)Mn_(2)O_(4)·1.5H_(2)O with strong catalytic oxidation ability in the aerobic alkaline solution,whereas the catalytic effect of the other product MnOOH is not satisfactory.Under the optimal reaction conditions of temperature 90℃,As/Mn molar ratio 12.74:1,air flow rate1.0 L/min,and stirring speed 300 r/min,As(Ⅲ) can be completely oxidized after 2 hr reaction.The excellent catalytic oxidation ability of MnSO_(4)on As(Ⅲ) was mainly attributed to the indirect oxidation of As(Ⅲ) by the product Na_(0.55)Mn_(2)O_(4)·1.5H_(2)O.This study shows a convenient and efficient process for the oxidation of As(Ⅲ) in alkali solutions,which has potential application value for the pre-oxidation of arsenic-containing solution or the detoxification of As(Ⅲ).