Progress of Solidification Researches and the Applications in Materials Processing

The research achievements of solidification theories and technologies in the last decades are reviewed with the stresses on some new development in the recent years. Some new interesting areas emerged in the last years are also pointed out.

Computational Comminution and Its Key Technologies Applied to Materials Processing Procedure

A new concept named computational comminution is proposed in thispaper, which is different from the traditional studies on materialsprocessing procedure such as the study based on theoretic models, thestudy based on experiment models, which is based on informationmodels. Some key technologies applied to mate- rials processingprocedure such as artificial neural networks, fuzzy sets, geneticalgorithms and visualization techn- ology are also presented, and afusing methodology of these new technologies is studied. Applicationin the cement grinding process of Horomill shows that results in thispaper are efficient.

THE DGW-I FURNACE A MATERIALS PROCESSING FACILITY IN "SZ-2" SPACECRAFT

The DGW-I is a new material processing facility developed in China,which was firstly carried into orbit in November 1999 by the SZ-1 spacecraft and then in January 2001 carried by SZ-2 into space again,and successfully processed 6 samples of materials,including 3 samples of alloys,2 of semiconductors and 1 sample of oxide crystal.

Formation of Water Quality of Surface Water Bodies Used in the Material Processing

In the process of production or processing of materials by various methods,there is a need for a large volume of water of the required quality.Today in many regions of the world,there is an acute problem of providing industry with water of a required quality.Its solution is an urgent and difficult task.The water quality of surface water bodies is formed by a combination of a large number of both natural and anthropogenic factors,and is often significantly heterogeneous not only in the water area,but also in depth.As a rule,the water supply of large industrial enterprises is located along the river network.Mergers are the most important nodes of river systems.Understanding the mechanism of transport of pollutants at the confluence of rivers is critical for assessing water quality.In recent years,thanks to the data of satellite images,the interest of researchers in the phenomenon of mixing the waters of merging rivers has increased.The nature of the merger is influenced by the formation of transverse circulation.Within the framework of this work,a study of vorticity,as well as the width of the mixing zone,depending on the distance from the confluence,the speeds of the merging rivers and the angle of confluence was carried out.Since the consumer properties of water are largely determined by its chemical and physical indicators,the intensity of mixing,determined largely by the nature of the secondary circulation,is of fundamental importance for assessing the distribution of hydrochemical indicators of water quality in the mixing zone.These characteristics are important not only for organizing water intake for drinking and technical purposes with the best consumer properties,but also for organizing an effective monitoring system for confluence zones.

The First Pacific Rim International Conference on Advanced Materials and Processing

The First Pacific Rim International Confer-ence on Advanced Materials and Processing(PRICM-1)organized by The Chinese Society ofMetals(CSM),and co-sponsored by the Japan In-stitute of Metals(JIM),the Korean Institute ofMetals(KIM)and The Mineral,Metals & Materi-als Society of the United States(TMS),was held inShangri-La Hotel,Hangzhou,China on June24-27,1992.It was the first large international conference

Preliminary Announcement for the 1st Pacific Rim International Conference on Advanced Materials and Processing(PRICM-1)

The Joint Conference Organizing Committee of The Chinese Society of Metals(CSM),The Japan Insti-tute of Metals(JIM),The Korean Institute of Metals(KIM)and The Minerals,Metals & Materials Society(TMS)announces The First Pacific Rim International Conference on Advanced Materials and Processing(PRICM-1)which will be held in Hangzhou,China,in the last week of June,1992 lasting about four days.It is agreed that the PRICM-1 will be organized by The Chinese Society of Metals.

South China University of fechnology Advanced Metallic Materials Research and Processing Technology Center

A dvanced Metallic Materials Research and Processing Technology Center was found in December 1998. As a unit under The College of Mechanical Engineering, the Center is an expansion of the former Cast and Composite Materials Research Group, which was found in the early eighties of last century. The Center is focusing in the basic and applied research, and development of advanced metallic materials and their processing technology. It also functions as an organization

Complex Research of Using Microwave in Processing Grains and Plants Materials for Agriculture

It is observed contamination and subsequent growth of various types of mycotoxins in the production and processing of grain and non-grain crops. The contamination of grain and non-grain cereals crops harvest was analyzed. The aim of this research is using of microwave energy to disinfect grains of harvest and giving new properties to the grains and plants materials. The author has presented researches of the grains disinfection, during seedbed preparation and post processing. Rational parameters of heating rates of different biological objects were identified, revealed their dependence and impact on infection pathogens, through using of microwave energy technology. The author found a reduction of the number of pathogenic microbes and organisms at the various stages of processing agricultural products during using of microwave energy, and found new qualitative indicators of the products properties.

Etching of quartz crystals in liquid phase environment:A review

Quartz crystals are the most widely used material in resonant sensors,owing to their excellent piezoelectric and mechanical properties.With the development of portable and wearable devices,higher processing efficiency and geometrical precision are required.Wet etching has been proven to be the most efficient etching method for large-scale production of quartz devices,and many wet etching approaches have been developed over the years.However,until now,there has been no systematic review of quartz crystal etching in liquid phase environments.Therefore,this article provides a comprehensive review of the development of wet etching processes and the achievements of the latest research in thisfield,covering conventional wet etching,additive etching,laser-induced backside wet etching,electrochemical etching,and electrochemical discharge machining.For each technique,a brief overview of its characteristics is provided,associated problems are described,and possible solutions are discussed.This review should provide an essential reference and guidance for the future development of processing strategies for the manufacture of quartz crystal devices.

RESEARCH AND DEVELOPMENT OF HIGH TEMPERATURESTRUCTURAL MATERIALS FOR AERO-ENGINE APPLICATIONS

The status of research, development of superalloys and materials processing ＆ fabrication technologies for aero-engine applications in China Aviation Industry, with an emphasis on recent achievements at BIAM including directionally solidified and single crystal superalloys for blade and vane applications, wrought superqlloys for aero-engine disks and rings, and powder metalurgy （PM） superalloys for high performance disk applications were described. It was also reviewed the development of new class of high temperature structural materials, such as structural intermetallics, and advanced material processing technologies including rapid solidification, spray forming and so on. The trends of research and development of the above mentioned superalloys and processing technologies are outlined. Cast, wrought and PM superalloys are the workhorse materials for the hot section of current aero-engines. New high temperature materials and advanced processing technologies have been and will be the subject of study. It is speculated that high performance, high purity and low cost superalloys and technologies will play key roles in aero-engines.

Optimization of Abrasive Water Jet Cutting of Ductile Materials

Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials： AISI 4340 （high strength low alloy steel, hardened to 49HRc） and Aluminum 2219. Analysis of Variance （ANOVA） was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material. Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

A Compensation Controller Based on a Nonlinear Wavelet Neural Network for Continuous Material Processing Operations

Continuous material processing operations like printing and textiles manufacturing are conducted under highly variable conditions due to changes in the environment and/or in the materials being processed.As such,the processing parameters require robust real-time adjustment appropriate to the conditions of a nonlinear system.This paper addresses this issue by presenting a hybrid feedforward-feedback nonlinear model predictive controller for continuous material processing operations.The adaptive feedback control strategy of the controller augments the standard feedforward control to ensure improved robustness and compensation for environmental disturbances and/or parameter uncertainties.Thus,the controller can reduce the need for manual adjustments.The controller applies nonlinear generalized predictive control to generate an adaptive control signal for attaining robust performance.A wavelet-based neural network model is adopted as the prediction model with high prediction precision and time-frequency localization characteristics.Online training is utilized to predict uncertain system dynamics by tuning the wavelet neural network parameters and the controller parameters adaptively.The performance of the controller algorithm is verified by both simulation,and in a real-time practical application involving a single-input single-output double-zone sliver drafting system used in textiles manufacturing.Both the simulation and practical results demonstrate an excellent control performance in terms of the mean thickness and coefficient of variation of output slivers,which verifies the effectiveness of this approach in improving the long-term uniformity of slivers.

Development of Search System Used for Material Processing by Mobile Internet

A wireless search system was integrated on Windows 2000 server.Based on the communication principle between wireless data and Internet,the object expression of search file,the automatic query of document information,the segment browsing of result information,and the receiving and sending of user information were realized by using Active Server Page 3.0,VB Script,WML Script insert languages and object orient database technology.The requirement querying information of material processing through Internet by GPRS,WAP mobile handset and so on was accomplished.

Friction behaviors in the metal cutting process:state of the art and future perspectives

Material removal in the cutting process is regarded as a friction system with multiple input and output variables.The complexity of the cutting friction system is caused by the extreme conditions existing on the tool–chip and tool–workpiece interfaces.The critical issue is significant to use knowledge of cutting friction behaviors to guide researchers and industrial manufacturing engineers in designing rational cutting processes to reduce tool wear and improve surface quality.This review focuses on the state of the art of research on friction behaviors in cutting procedures as well as future perspectives.First,the cutting friction phenomena under extreme conditions,such as high temperature,large strain/strain rates,sticking–sliding contact states,and diverse cutting conditions are analyzed.Second,the theoretical models of cutting friction behaviors and the application of simulation technology are discussed.Third,the factors that affect friction behaviors are analyzed,including material matching,cutting parameters,lubrication/cooling conditions,micro/nano surface textures,and tool coatings.Then,the consequences of the cutting friction phenomena,including tool wear patterns,tool life,chip formation,and the machined surface are analyzed.Finally,the research limitations and future work for cutting friction behaviors are discussed.This review contributes to the understanding of cutting friction behaviors and the development of high-quality cutting technology.

A review of ultrafast laser micro/nano fabrication:Material processing,surface/interface controlling,and devices fabrication

Ultrafast laser processing technology has offered a wide range of opportunities in micro/nano fabrication and other fields such as nanotechnology,biotechnology,energy science,and photonics due to its controllable processing precision,diverse processing capabilities,and broad material adaptability.The processing abilities and applications of the ultrafast laser still need more exploration.In the field of material processing,controlling the atomic scale structure in nanomaterials is challenging.Complex effects exist in ultrafast laser surface/interface processing,making it difficult to modulate the nanostructure and properties of the surface/interface as required.In the ultrafast laser fabrication of micro functional devices,the processing ability needs to be improved.Here,we review the research progress of ultrafast laser micro/nano fabrication in the areas of material processing,surface/interface controlling,and micro functional devices fabrication.Several useful ultrafast laser processing methods and applications in these areas are introduced.With various processing effects and abilities,the ultrafast laser processing technology has demonstrated application values in multiple fields from science to industry.

Processing of advanced thermoelectric materials

Last two decades have witnessed significant progress in thermoelectric research, to which materials processing has crucial contributions. Compared with traditional zone-melting method used for fabricating bismuth telluride alloys, new powder-based processes have more freedom for manipulating nanostructnres and nanocomposites. Thermoelectric performance enhancement is realized in most thermoelectric materials by introducing fine-grained and nano-composite structures with accurately controlled compositions. This review gives a comprehensive summary on the processing aspects of thermoelectric materials with three focuses on the powder synthesis, advanced sintering process and the formation of nanostructures in bulk materials.

The present and future of the magnesium alloy researches

This paper gave a brief discussion on the characteristics of Mg alloys and gave a brief review in the Mg alloys researches, with emphasis on the research progress and fabrication technology. Several vital directions for the future development were pointed out.

Additive friction stir deposition of AZ31B magnesium alloy

The current work explored additive friction stir deposition of AZ31B magnesium alloy with the aid of MELD?technology.AZ31B magnesium bar stock was fed through a hollow friction stir tool rotating at constant velocity of 400 rpm and translating at linear velocity varied from 4.2 to 6.3 mm/s.A single wall consisting of five layers with each layer of 140×40×1 mm^(3)dimensions was deposited under each processing condition.Microstructure,phase,and crystallographic texture evolutions as a function of additive friction stir deposition parameters were studied with the aid of scanning electron microscopy including electron back scatter diffraction and X-ray diffraction.Both feed material and additively produced samples consisted of theα-Mg phase.The additively produced samples exhibited a refined grain structure compared to the feed material.The feed material appeared to have a weak basal texture,while the additively produced samples experienced a strengthening of this basal texture.The additively produced samples showed a marginally higher hardness compared to the feed material.The current work provided a pathway for solid state additive manufacturing of Mg suitable for structural applications such as automotive components and consumable biomedical implants.

Numerical and Experimental Studies of Substrate Melting and Resolidification during Thermal Spraying

A good understanding of melting and resolidification of the substrate will help us to achieve better bonding.Anumerical model is developed to investigate the solidification of the droplet,and melting and resolidification of thesubstrate.The molybdenum powder spraying onto three different substrates:a stainless steel,brass(70%Cu)andaluminum by atmospheric plasma spraying has been investigated.The maximum melting depth of the substrate hasbeen measured and compared with the numerical prediction.Experimental results show that the material propertiesof the splat and substrate and melting temperature of the substrate play the important roles on substrate melting.A dimensionless parameter,temperature factor,has been proposed and served as an indicator for substrate melting.