Mechanical Analysis and Measurements of a Multicomponent NbTi/Cu Superconducting Magnets Structure for the Fully Superconducting Electron Cyclotron Resonance Ion Source

A fully superconducting electron cyclotron resonance （ECR） ion source （SECRAL ID is currently being built in the Institute of Modern Physics, Chinese Academy of Sciences. Its key components are three superconducting solenoids （Nb-Ti/Cu） and six superconducting sextupoles （Nb-Ti/Cu）. Different from the conventional supercon- ducting ECR magnetic structure, the SEC17AL Ⅱ includes three superconducting solenoid coils＇ that are located inside the superconducting sextupoles. The SECRAL Ⅱ can significantly reduce the interaction forces between the sextupole and the solenoids, and the magnets can also be more compact in size. For this multi-component SECRAL Ⅱ generating its self field of -8 T and being often exposed to the high self field, the mechanical analysis has become the main issue to keep their stress at 〈200 MPa on coils. The analytical and experimental results in mechanics are presented in the SECRAL Ⅱ structure. To improve the accuracy and efficiency of analysis, according to the composite rule of micromechanics, the equivalent uniform windings are used to simulate the epoxy-impregnated Nb-Ti/Cu coils. In addition, using low temperature strain gauges and a wireless fast strain acquisition system, a fundamental experiment on the based on our analysis, the stresses and deformations optimized. strains developments of a sextupole is reported. Finally, for its assembly of each SECRAL Ⅱ coil will be further

Mechanical Analysis and Optimization of ITER Upper ELM Coil & Feeder

International thermonuclear experimental reactor （ITER） edge localized mode （ELM） coils are used to mitigate or suppress ELMs. The location of the coils in the vacuum vessel and behind the blankets exposes them to high radiation levels and high temperatures. The feeders provide the power and cooling water for ELM coils. They are located in the chinmey ports and experience lower radiation and temperature levels. These coils and feeders work in a high magnetic field environment and are subjected to alternating electromagnetic force due to the interaction between high magnetic field and alternating current （AC） current in the coils. They are also subjected to thermal stresses due to thermal expansion. Using the ITER upper ELM coil and feeder as an example, mechanical analyses are performed to verify and optimize the updated design to enhance their structural performance. The results show that the conductor, jacket and bracket can meet the static, fatigue and crack threshold criteria. The optimization indicates that adding chamfers to the bracket can reduce the high stress of the bracket, and removing two rails can reduce the peak reaction force on the two rails arising from thermal expansion.

A DYNAMIC MECHANICAL ANALYSIS STUDY OF THE TRANSITION BEHAVIOUR OF I-PP/EPDM BLENDS

The transition behaviour of the blends of isotactic polypropylene (i-PP) with ethylene-propylene terpolymer (EPDM) containing 42 wt% propylene was investigated by dynamic mechanical analysis technique (DMA). Owing to its high propylene content, EPDM is compatible with i-PP to some degree. The interaction between the two components was strengthened. As expected, for partially compatible system the glass transition temperature of i-PP in the blends shifted to lower temperature. It was found that there existed two transitions, αEPDM and βEPDM, for the EPDM used in this work. The former was considered to be the glass transition of the random chain segments of EPDM, while the latter the local motion of the long ethylene sequences in EPDM. The unusual transition behaviour of αEPDM in the blends was explained in terms of the greater thermal expansion of EPDM and the compatibility of the two components. On the other hand, the βEPDM changed with the composition of the blends in a regular manner.

Mechanical Analysis of Stretch-Bend Process

Describing stretch-bend process quantitatively is a need of the operator of tension leveller.Based on the research results of stretch-bend deformation mechanism,the mechanical behavior of stretch-bend process is analysed.

Importance of Dynamic Mechanical Analysis to Predict Performance of the Polyvinyl Acetate Wood Adhesives in Summer Season

Conventionally available Polyvinyl acetate (PVAc) wood glues are polyvinyl alcohol (PVA) stabilized, with drawbacks like poor strength at high humidity, poor strength at high temperature and workability at low-temperature. PVAc is non-resistant to high humidity, and if such adhesive bonds are exploited in a highly humid environment, its strength substantially decreases. Sufficiently water-resistant adhesive bonds are achieved by modifying PVAc dispersion with special chemicals like acrylic acid (AA) and N-methylol acrylamide (NMA) as a co-monomer, Silanes, and ethylene modified PVA. The Lewis acids like aluminium chloride and aluminium nitrate are used as cross-linkers. So PVAc adhesives are classified as reactive and non-reactive glue. Application of non-reactive D1 (as per EN 204-205) and reactive D2 and D3 (as per EN 204-205) adhesives for bonding laminate on plywood is a regular practice in the Indian market. In summer time, Crack formation was seen in laminate bonded with reactive D2 and D3 adhesives in regions where the room temperature was above 45°C. However, if the same laminate substrates were bonded with non-reactive D1, no cracks were seen. To analyse the above phenomenon, we have done Dynamic mechanical analysis of non-reactive D1, reactive D2 and D3 adhesive.

Mechanical Analysis for Two-layered Ultrahigh Pressure Apparatus with Interlayer Pressure

To improve the bearing pressure capacity of ultrahigh pressure apparatus,the internal autofrettaged cylinder with interlayer pressure(ACCIP)is introduced,and the analytical model for the ACCIP structure and its derivation are presented as well.Calculation showed that the ACCIP method enhance bearing pressure of the apparatus obviously;optimization results revealed that under the working pressure pw=1.07σs and different radius ratios,the ACCIP method can keep the apparatus in deformed-elastically state;And when the pw=1.07σs,the minimum radius ratio was approximate 3.29,in this case,no yielding happened.The above results demonstrate that the ACCIP method is a promising technique to improve the bearing pressure of ultrahigh pressure apparatus,and the analytical model for the ACCIP method is also reasonable.In addition,the minimum radius ratio ro/ri under randomly specified workload can be Fig.d out by the analytical model proposed in this work.

Mechanical Analysis Methods of Cantilever Gearbox Housing

The mechanical state of cantilever gearbox housing is different from ordinary ones due to the long arm of force caused by cantilever structure.Conventional mechanical analysis methods either took cantilever gearbox housing as ordinary ones or cantilever beam.Few published papers have specially focused on mechanical analysis method for cantilever gearbox housing.This paper takes a longwall shearer cutting unit gearbox(SCUG)as an example and the mechanical analysis method is investigated according to the causes of fatigue for SCUG.Force analysis model is established for finding out regions of static fatigue caused by low-frequency loads,and local resonance analysis is used for finding out regions of vibration fatigue caused by high-frequency loads.Not only bending moment but also torque caused by gear meshing forces is taken into account in the force analysis model.Vibration response is obtained from cutting experiment,and dominant frequencies of local resonance are obtained by frequency domain analysis.Finite element model of SCUG is established,and natural frequencies and strain modes are analyzed for obtaining the main vibration modes corresponding to dominant frequencies.Hence,large stress regions caused by low and high frequency loads are obtained.Results show that the worst working condition is oblique cutting,and the stress of B-B in 600 mm cutting depth can reach 166 MPa.Obviously,950 Hz,1250 Hz,and 1400 Hz are dominant frequencies of SCUG(23rd,25th and 27th natural frequencies).Generally,this paper proposes some principles for mechanical analysis method of cantilever gearbox housing.

Analysis of Mechanical Properties of Injection Molded Short Glass Fibre (SGF)/Calcite/ABS Composites

Acrylonitrile-butadiene-Styrene (ABS), with and without calcium carbonate (calcite) particles,was used as the matrix for reinforcement with as-received short-glass fibres (were originallytreated by the manufacturer) and sized short-glass fibres with two amino-silane coupling agents.The calcite particle content is 0, 11.7 and 23.5 vol. pct for the matrices. The glass fiber contentis 0, 10 and 15 vol. pct. The matrix materials and corresponding composites were compoundedusing a twin screw extruder and dumbbell-shaped tensile bars were prepared with an injectionmolding process. The tensile and flexural properties as well as the unnotched and notchedCharpy impact energies of short glass fibre/calcite/ABS composites were studied in this paper.The effects of fibres, fibre surface treatments and particles on these mechanical properties ofthe composites were discussed in detail. An importarit information was obtained, which is thatthe tensile and flexural strengths of hybrid SGF/calcite/ABS composites are the same as thoseof corresponding fibre composites when the ratio of the interfacial adhesion strength betweenparticles and matrix to that between fibres and matrix is higher than certain value. otherwise theformer are lower than the latter.

Analysis and Inverse Substructuring Computation on Dynamic Quality of Mechanical Assembly

Mechanical assembly has its own dynamic quality directly affecting the dynamic quality of whole product and should be considered in quality inspection and estimation of mechanical assembly. Based on functional relations between dynamic characteristics involved in mechanical assembly, the effects of assembling process on dynamic characteristics of substructural components of an assembly system are investigated by substructuring analysis. Assembly-coupling dynamic stiffness is clarified as the dominant factor of the effects and can be used as a quantitative measure of assembly dynamic quality. Two computational schemes using frequency response functions（FRFs） to determine the stiffness are provided and discussed by inverse substructuring analysis, including their applicable conditions and implementation procedure in application. Eigenvalue analysis on matrix-ratios of FRFs before and after assembling is employed and well validates the analytical outcomes and the schemes via both a lumped-parameter model and its analogic experimental counterpart. Applying the two schemes to inspect the dynamic quality provides the message of dynamic performance of the assembly system, and therefore improves conventional quality inspection and estimation of mechanical assembly in completeness.

A multiscale 3D finite element analysis of fluid/solute transport in mechanically loaded bone

The transport of fluid, nutrients, and signaling molecules in the bone lacunar-canalicular system （LCS） is critical for osteocyte survival and function. We have applied the fluorescence recovery after photobleaching （FRAP） approach to quantify load-induced fluid and solute transport in the LCS in situ, but the measurements were limited to cortical regions 30-50 μm underneath the periosteum due to the constrains of laser penetration. With this work, we aimed to expand our understanding of load-induced fluid and solute transport in both trabecular and cortical bone using a multiscaled image-based finite element analysis （FEA） approach. An intact murine tibia was first re-constructed from microCT images into a three-dimensional （3D） linear elastic FEA model, and the matrix deformations at various locations were calculated under axial loading. A segment of the above 3D model was then imported to the biphasic poroelasticity analysis platform （FEBio） to predict load-induced fluid pressure fields, and interstitial solute/fluid flows through LCS in both cortical and trabecular regions. Further, secondary flow effects such as the shear stress and/or drag force acting on osteocytes, the presumed mechano-sensors in bone, were derived using the previously developed ultrastructural model of Brinkman flow in the canaliculi. The material properties assumed in the FEA models were validated against previously obtained strain and FRAP transport data measured on the cortical cortex. Our results demonstrated the feasibility of this computational approach in estimating the fluid flux in the LCS and the cellular stimulation forces （shear and drag forces） for osteocytes in any cortical and trabecular bone locations, allowing further studies of how the activation of osteocytes correlates with in vivo functional bone formation. The study provides a promising platform to reveal potential cellular mechanisms underlying the anabolic power of exercises and physical activities in treating patients with skeletal deficiencies.

A Framework for Web-Based Mechanical Design and Analysis

In this paper, a Web-based Mechanical Design and A na lysis Framework (WMDAF) is proposed. This WMADF allows designers to develop web -based computer aided programs in a systematic way during the collaborative mec hanical system design and analysis process. This system is based on an emerg ing web-based Content Management System (CMS) called eXtended Object Oriented P ortal System (XOOPS). Due to the Open Source Status of the XOOPS CMS, programs d eveloped with this framework can be further customized to satisfy the demands of the user. To introduce the use of this framework, this paper exams three differ ent types of mechanical design and analysis problems. First, a repetitive design consideration and calculation process is transferred into WMADF programs to gai n efficiency for wired collaborative team. Second, the considered product solid model is created directly through the use of XOOPS program and Microsoft Compone nt Object Model (COM) instances. To the end of the paper, an example linked with ANSYS is used to indicate the possible application of this framework.

Experimental Study and Failure Criterion Analysis of Rubber Fibre Reinforced Concrete under Biaxial Compression-Compression

In order to examine the biaxial compression-compression properties of rubber fibre reinforced concrete(RFRC),an experimental study on RFRC under different lateral compressive stresses was carried out by considering different rubber replacement rates and polypropylene fibre contents.The failure modes and mechanical property parameters of different RFRC working conditions were obtained from the experiment to explore the effects of rubber replacement rate and polypropylene fibre content on the biaxial compression-compression properties of RFRC.The following conclusions were drawn.Under the influence of lateral compressive stress,the biaxial compression-compression failure mode gradually developed from a columnar pattern to a flaky pattern,suggesting that the incorporation of rubber and polypropylene fibres into the concrete resulted in a significant change in the development of cracks.For different rubber replacement rates and polypropylene fibre contents,the vertical compressive stress exhibited the same developing trend under the influence of lateral compressive stress.Specifically,the lateral compressive stress imposed the minimum effect on the vertical compressive stress when the rubber replacement rate and polypropylene fibre content were 20%and 0.4%,respectively,and imposed the maximum effect when the rubber replacement rate and polypropylene fibre content were 20%and 0%,respectively.With the increase of rubber replacement rate,the vertical peak stress was significantly reduced,which implies that an appropriate amount of polypropylene fibres can increase the vertical peak stress to a certain extent.Then,the biaxial compression-compression mechanism of RFRC was analysed from the microscopic level by using scanning electron microscope(SEM).Meanwhile,based on Kupfer’s biaxial compression-compression failure criterion and the octahedral stress space,a biaxial compression-compression failure criterion for RFRC was proposed,which was proven to have good applicability.The research results of this study provide important theoretical basis for the engineering application and development of RFRC.

Wellbore Cleaning Degree and Hydraulic Extension in Shale Oil Horizontal Wells

The efficient development and exploitation of shale oil depends on long-distance horizontal wells. As the degreeof cleaning of the wellbore plays a key role in these processes, in this study, this problem is investigated experimentallyby focusing on the dimensionless cuttings bed height. A method is proposed to calculate the horizontalwellhydraulic extension taking into account the influence of the wellbore cleaning degree on the wellborepressure distribution and assess the effect of a variety of factors such as the bottom hole pressure, the circulatingpressure drop, the drilling pump performance and the formation properties. The analysis shows that the hydraulicextension of horizontal wells decreases with an increase in the cuttings bed height, and the higher the displacementof drilling fluid, the faster the hydraulic extension declines. The annular pressure drop of the horizontalsection increases with the increase of the cuttings bed height, resulting in a higher bottom-hole pressure. Severalarguments are provided to guide the safe drilling of shale oil horizontal wells and overcome the limits of currenttechnological approaches.

Biomechanical Study of the Effects of Balloon Kyphoplasty on the Adjacent Vertebrae

We used the finite element method (FEM) to investigate the stress profiles of vertebrae in patients who underwent balloon kyphoplasty (BKP) for vertebral fracture. BKP is often performed for persistent pain after vertebral fractures. However, fractures are frequently reported in the adjacent vertebrae after BKP. The purpose was to clarify the mechanism of fractures that occur in the adjacent vertebrae after BKP. The subjects were two patients (first case: 74-year-old woman;second case: 88-year-old woman) who had BKP for osteoporotic vertebral fractures (L1). A bone analysis software program, Mechanical Finder, was used to construct three-dimensional finite element models (T11-L3) from computed tomographic (CT) digital imaging and communications in medicine (DICOM) data. Moment loadings were examined to evaluate stress concentrations on the vertebrae. Young’s moduli were lower in the second case than in the first case at all vertebral levels. Maximum Drucker-Prager stresses after BKP were larger in the second case than in the first case for compression, flexion, extension, and axial rotation. Strain energy density decreased in L1 and increased in the adjacent ver-tebrae. Our results suggest that post-BKP fractures of the adjacent vertebrae not only are due to bone fragility, but also can be caused by increased rigidity in the vertebrae filled with bone cement, which increases stress concentration on the adjacent verte-brae and raises the likelihood of fracture.

A Procedure for Trisecting an Acute Angle (Method 2)

This paper presents an alternate graphical procedure (Method 2), to that presented in earlier publications entitled, “A Procedure for Trisecting an Acute Angle” and “A Key to Solving the Angle Trisection Problem”. The procedure, when applied to the 30˚ and 60˚ angles that have been “proven” to be nottrisectable and the 45˚ benchmark angle that is known to be trisectable, in each case produced a construction having an identical angular relationship with Archimedes’ Construction, as in Section 2 on THEORY of this paper, where the required trisection angle was found to be one-third of its respective angle (i.e. DE’MA = 1/3 DE’CG). For example, the trisection angle for the 30˚, 45˚ and 60˚ angles were 10.00000˚, 15.00000˚, and 20.00000˚, respectively, and Section 5 on PROOF in this paper. Therefore, based on this identical angular relationship and the numerical results (i.e. to five decimal places), which represent the highest degree of accuracy and precision attainable by The Geometer’s Sketch Pad software, one can only conclude that not only the geometric requirements for arriving at an exact trisection of the 30˚ and 60˚ angle (which have been “proven” to be not-trisectable) have been met, but also, the construction is valid for any arbitrary acute angle, despite theoretical proofs to the contrary by Wantzel, Dudley, and others.

SiC nanowire-based SU-8 with enhanced mechanical properties for MEMS structural layer design

In addition to being used for pattern transfer,the negative photoresist SU-8 iswidely used as a structural material in microelectromechanical systems(MEMS).Due to its good photopatternability,SU-8 has lower manufacturing costs than many other materials,but its mechanical properties are relatively weak to some extent,which limits its performance.The mechanical properties of epoxy-like SU-8 can be enhanced by addingmicro-or nano-fillers such as carbon nanotube,clay,and SiC nanowire,which have superior elastic modulus.In this study,SiC nanowires were used to improve the mechanical properties of SU-8 while the SU-8 retains its photopatternability.The SiC nanowires were uniformly dispersed in SU-8 by stirring and ultrasonication.SU-8 materials with different SiC nanowire contents were fabricated into dog bone samples by lithography.The elastic modulus,storage modulus,and damping factor of the samples were measured by the Dynamic mechanical analysis(DMA)Q800.The experiment result shows that the rigidity and toughness increased,and the damping reduced.The 2 wt%SiC nanowires-reinforced SU-8 had a 73.88%increase in elastic modulus and a 103.4%increase in elongation at break.Furthermore,a spring component made by SiC-doped SU-8 could withstand greater acceleration.The SiC nanowires-reinforced SU-8 has the potential tomeet higher requirements in the design andmanufacture of MEMS and greatly reduce the manufacturing costs of MEMS devices.

DYNAMIC MECHANICAL RESPONSE OF CRAZES IN POLYSTYRENE

Dynamic mechanical analysis was used to study the mechanical properties and microstructureof crazes in polystyrene produced in air or in methanol at different temperatures. A new loss peakwas found at about 82℃,which is assigned to glass transition peak of craze fibrils. The decreaseof glass transition temperature of polymer in craze fibrils is due to the high values of surface tovolume ratio. The glass transition temperature ratio of craze fibrils to bulk material （T;/Tg） hasbeen expressed as a function of the fibrils diameter （d）. From T;of craze fibrils,the value of fibrildiameter can be calculated. Annealing the crazed specimen at room temperature makes the fibrilsplastically deform and cause the fibrils to thin slightly,whereas annealing the crazed specimen atthe temperature near T;of the craze fibrils makes the fibrils bundle together.

Crystallization and Dynamic Mechanical Behavior of Coir Fiber Reinforced Poly(Butylene Succinate)Biocomposites

The crystallization behavior,crystal morphology and form,and viscoelastic behavior of poly(butylene succinate)(PBS)and coir fiber/PBS composites(CPB)were investigated by differential scanning calorimetry(DSC),polarized optical microscopy(POM),X-ray diffraction(XRD)and dynamic mechanical analysis(DMA).The results of DSC measurement show that the crystallization temperature increases with the filling of coir fibers.POM images reveal that the spherulitic size and crystallization behavior of PBS are influenced by the coir fibers in the composites.XRD curves show that the crystal form of pure PBS and CPB are remaining almost identical.In addition,the storage modulus of CPB significantly increases comparing with the pure PBS.This predicted the dimensional stability and improved load-deformation temperature.In conclusion,the addition of coir fibers has a significant effect on the thermal properties of the matrix.

Preparation and Performance Study of Cementitious Capillary Crystalline Waterproof Materials

Cementitious capillary crystalline waterproof materials(CCCW for short)offer durability and excellent waterproofing properties,making them a popular option for building waterproofing.Some scholars have studied the proportioning of such materials.However,these studies lack the relationship between the impermeability pressure of mortar and the components,and the mechanism of action is somewhat debatable.Therefore,we adopted a two-step method in our experiments.Firstly,we screened out the components that significantly impact impermeability from a variety of active components by orthogonal test.We then optimized the design of the active group ratio using the simplex lattice method.Lastly,we conducted a performance test of the optimal ratio and explored the waterproofing mechanism of homemade CCCW.

Coupled Thermo-Mechanical Modeling of Long Cone-Shaped Forging Based on Rigid Visco-Plastic FEM

Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2.15Li 0.12Zr alloy at high temperature was conducted by using the rigid visco plastic finite element method. The relations between the total load and the displacement during the forging, and the distributions of stress, strain, temperature and strain rate, which can provide useful information for the process design, are obtained.