Analysis of mechanical strengths of extreme line casing joint considering geometric, material, and contact nonlinearities

To address the challenges associated with difficult casing running,limited annular space,and poor cementing quality in the completion of ultra-deep wells,the extreme line casing offers an effective solution over conventional casings.However,due to its smaller size,the joint strength of extreme line casing is reduced,which may cause failure when running in the hole.To address this issue,this study focuses on the CST-ZTΦ139.7 mm×7.72 mm extreme line casing and employs the elastic-plastic mechanics to establish a comprehensive analysis of the casing joint,taking into account the influence of geometric and material nonlinearities.A finite element model is developed to analyze the forces and deformations of the extreme line casing joint under axial tension and external collapse load.The model investigates the stress distribution of each thread tooth subjected to various tensile forces and external pressures.Additionally,the tensile strength and crushing strength of the extreme line casing joint are determined through both analytical and experimental approaches.The findings reveal that,under axial tensile load,the bearing surface of each thread tooth experiences uneven stress,with relatively high equivalent stress at the root of each thread tooth.The end thread teeth are valuable spots for failure.It is observed that the critical fracture axial load of thread decreases linearly with the increase of thread tooth sequence.Under external pressure,the circumferential stress is highest at the small end of the external thread,leading to yield deformation.The tensile strength of the joint obtained from the finite element model exhibits a relative error of less than 7%compared to the analytical and experimental values,proving the reliability of the finite element model.The tensile strength of the joint is 3091.9 k N.Moreover,in terms of anti-collapse capability,the joints demonstrate higher resistance to collapse compared to the casing body,which is consistent with the test results where the pipe body experiences collapse and failure while the joints remain intact during the experiment.The failure load of the casing body under external collapse pressure is 87.4 MPa.The present study provides a basic understanding of the mechanical strengths of extreme line casing joint.

Microstructure and mechanical property of resistance spot welded joint of aluminum alloy to high strength steel with especial electrodes

Dissimilar material joining of 6008 aluminum alloy to H220 YD galvanized high strength steel was performed by resistance spot welding with especial electrodes that were a flat tip electrode against the steel surface and a domed tip electrode upon the aluminum alloy surface. An intermetallic compound layer composed of Fe2Al5 and FeAl3 was formed at the steel/ aluminum interface in the welded joint. The thickness of the intermetallic compound layer increased with increasing welding current and welding time, and the maximum thickness being 7. 0 μm was obtained at 25 kA and 300 ms. The weld nugget diameter and tensile shear load of the welded joint had increased tendencies first with increasing welding current （ 18 -22 kA） and welding time （ 50 - 300 ms）, then changed little with further increasing welding current （ 22 - 25 kA） and welding time （300 -400 ms）. The maximum tensile shear load reached 5.4 kN at 22 kA and 300 ms. The welded joint fractured through brittle intermetallic compound layer and aluminum alloy nugget.

Mechanical model for yield strength of nanocrystalline materials under high strain rate loading

To understand the high strain rate deformation mechanism and determine the grain size,strain rate and porosity dependent yield strength of nanocrystalline materials,a new mechanical model based on the deformation mechanism of nanocrystalline materials under high strain rate loading was developed.As a first step of the research,the yield behavior of the nanocrystalline materials under high strain rate loading was mainly concerned in the model and uniform deformation was assumed for simplification.Nanocrystalline materials were treated as composites consisting of grain interior phase and grain boundary phase,and grain interior and grain boundary deformation mechanisms under high strain rate loading were analyzed,then Voigt model was applied to coupling grain boundary constitutive relation with mechanical model for grain interior phase to describe the overall yield mechanical behavior of nanocrystalline materials.The predictions by the developed model on the yield strength of nanocrysatlline materials at high strain rates show good agreements with various experimental data.Further discussion was presented for calculation results and relative experimental observations.

Effect of low temperature treatment on tensile yield strength of SiC_w/6061 Al alloy composites

The effect of the low temperature treatment at -78 ℃ and -196 ℃ on the microstructure and properties of 18%SiC w/6061(volume fraction) Al alloy composites of as squeeze casting were studied. The results show that, after the low temperature treatment, the dislocation density in matrix increases, and the residual stress of the matrix decreases, as well as the tensile yield strength of the composites improves. The high residual stress exists in the matrix of the composites of as original squeeze casting. The mismatch degree between the matrix and SiC w phases increases during the low temperature treatment. The matrix undergoes the tensile plastic deformation during the cooling procedure. On the contrary, the matrix encountered an elastic unloading procedure during the heating up process from low temperature to room temperature. The increase of dislocation density and the decrease of residual stress in the matrix are the main reason of the improvement for tensile yield strength of the composites.

Mechanical properties and microstructure of an α+β titanium alloy with high strength and fracture toughness

The Ti-Al-Sn-Zr-Cr-Mo-V-Si （Ti-62A） alloy, an alpha-beta alloy with high strength and fracture toughness, is currently used as an advanced structural material in aerospace and non-aerospace applications. Thermo-mechanical processes can be used to optimize the relationship between its strength and fracture toughness. A Ti-62A alloy bar can be machined through a transus β-forged plus α＋β solution treated and aged specimen with a lamellar alpha microstructure. The effects of heat treatment on the mechanical properties were discussed. Heat treatment provided a practical balance of strength, fracture toughness, and fatigue crack growth resistance. A comparison of the Ti-62A alloy with the Ti-62222S alloy under the same thermo-mechanical processing conditions showed that their properties are at the same level.

Microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels

The microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels were studied by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, and tensile test. The results show that Si can promote the transformation of austenite （γ） to ferrite （α）, enlarge the （α＋γ） region, and increase the aging stability of martensite by inhibiting carbide precipitation. Adding Cr leads to the formation of retained austenite and martensite/austenite （M/A） constituents, as well as the decomposi- tion of martensite during the overaging stage. Both of the steels show higher initial strain-hardening rates and two-stage strain-hardening characteristics. The C-Mn-Si-Nb steel shows the higher strain-hardening rate than the C-Mn-Cr-Nb steel in the first stage; however, there is no significant difference in the second stage. Although the tensile strength and elongation of the two steels both exceed 1000 MPa and 15%, respectively, the comprehensive mechanical properties of the C-Mn-Si-Nb steel are superior.

Dynamic tensile strength and failure mechanisms of thermally treated sandstone under dry and water-saturated conditions

To study the tensile strength and failure mechanisms of rock with hydro-thermal coupling damage under different loading rates,a series of static and dynamic splitting tests were conducted on thermally treated sandstone under dry and water-saturated conditions.Experimental results showed that high temperatures effectively weakened the tensile strength of sandstone specimens,and the P-wave velocity declined with increasing temperature.Overall,thermal damage of rock increased gradually with increasing temperature,but obvious negative damage appeared at the temperature of 100℃.The water-saturated sandstone specimens had lower indirect tensile strength than the dry ones,which indicated that water-rock interaction led to secondary damage in heat-treated rock.Under both dry and water-saturated conditions,the dynamic tensile strength of sandstone increased with the increase of strain rate.The water-saturated rock specimens showed stronger rate dependence than the dry ones,but the loading rate sensitivity of thermally treated rock decreased with increasing treatment temperature.With the help of scanning electron microscopy technology,the thermal fractures of rock,caused by extreme temperature,were analyzed.Hydro-physical mechanisms of sandstone under different loading rate conditions after heat treatment were further discussed.

Microstructure and mechanical properties of high-strength low alloy steel by wire and arc additive manufacturing

A high-building multi-directional pipe joint(HBMDPJ)was fabricated by wire and arc additive manufacturing using high-strength low-alloy(HSLA)steel.The microstructure characteristics and transformation were observed and analyzed.The results show that the forming part includes four regions.The solidification zone solidifies as typical columnar crystals from a molten pool.The complete austenitizing zone forms from the solidification zone heated to a temperature greater than 1100℃,and the typical columnar crystals in this zone are difficult to observe.The partial austenitizing zone forms from the completely austenite zone heated between Ac1(austenite transition temperature)and1100℃,which is mainly equiaxed grains.After several thermal cycles,the partial austenitizing zone transforms to the tempering zone,which consistes of fully equiaxed grains.From the solidification zone to the tempering zone,the average grain size decreases from 75 to20μm.The mechanical properties of HBMDPJ satisfies the requirement for the intended application.

A Double Network Hydrogel with High Mechanical Strength and Shape Memory Properties

Double network(DN)hydrogels as one kind of tough gels have attracted extensive at-tention for their potential applications in biomedical and load-bearing fields.Herein,we import more functions like shape memory into the conventional tough DN hydro-gel system.We synthesize the PEG-PDAC/P(AAm-co-AAc)DN hydrogels,of which the first network is a well-defined PEG(polyethylene glycol)network loaded with PDAC(poly(acryloyloxyethyltrimethyl ammonium chloride))strands,while the second network is formed by copolymerizing AAm(acrylamide)with AAc(acrylic acid)and cross-linker MBAA(N;N′-methylenebisacrylamide).The PEG-PDAC/P(AAm-co-AAc)DN gels exhibits high mechanical strength.The fracture stress and toughness of the DN gels reach up to 0.9 MPa and 3.8 MJ/m^3,respectively.Compared with the conventional double network hydrogels with neutral polymers as the soft and ductile second network,the PEG-PDAC/P(AAm-co-AAc)DN hydrogels use P(AAm-co-AAc),a weak polyelectrolyte,as the second network.The AAc units serve as the coordination points with Fe^3+ions and physically crosslink the second network,which realizes the shape memory property activated by the reducing ability of ascorbic acid.Our results indicate that the high mechanical strength and shape memory properties,probably the two most important characters related to the potential application of the hydrogels,can be introduced simultaneously into the DN hydrogels if the functional monomer has been integrated into the network of DN hydrogels smartly.

Microstructure and Mechanical Properties of Aer Met 100 Ultra-high Strength Steel Joints by Laser Welding

AerMet100 ultra-high strength steel plates with a thickness of 2 mm were welded using a COz laser welding system. The influences of the welding process parameters on the morphology and microstructure of the welding joints were investigated, and the mechanical property of the welding joints was analyzed. The experimental results showed that the fusion zone of welding joint mainly consisted of columnar grains and a fine dendrite substructure grew epitaxially from the matrix. With the other conditions remaining unchanged, a finer weld microstructure was along with the scanning speed increase. The solidification microstructure gradually transformed from cellular crystal into dendrite crystal and the spaces of dendrite secondary arms rose from the fusion line to the center of the fusion zone. In the fusion zone of the weld, the rapid cooling caused the formation of martensite, which led the microhardness of the fusion zone higher than that of the matrix and the heat affected zone. The tensile strength of the welding joints was tested as 1 700 MPa, which was about 87% of the matrix. However, the tensile strength of the welding joints without defects existed was tested as 1832 MPa, which was about 94% of the matrix.

Effect of kaolin on tensile strength and humidity resistance of a water-soluble potassium carbonate sand core

Water soluble cores(WSCs) have been widely applied in manufacture of complex metal components with hollow configurations or internal channels. However, the WSCs without any additons have low tensile strength and low humidity resistance. The purpose of this study is to prepare a water-soluble potassium carbonate sand core with addition of kaolin by the hot-temping method. The effects of kaolin on tensile strength, humidity resistance, fracture mechanism, as well as the gas evolution and collapsibility of WSCs were investigated. Results show that both the crystal morphology and the fracture mechanism of the inorganic salt are changed under the participation of kaolin, contributing to the increase of the tensile strength and the humidity resistance of the core. With the addition of 3wt.% kaolin, the tensile strength could be increased by a factor of 2, reached 1.50 MPa and the hygroscopic rate could be decreased by 14%, achieved 0.559%(after stored for 8 h), respectively. As the addition amount of kaolin increases from 0wt.% to 3wt.%, the main fracture mechanism changes from a adhesive to a cohesive fracture mechanism. The water-soluble potassium carbonate core obtained has the low gas evolution and excellent collapsibility, which makes it suitable for casting low melting metal with complex cavities and crooked channels.

Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity （TRIP） steel （0.2C-2.0Si-I.SMn） were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a tradi- tional TRIP steel containing as-cold-rolled ferfite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRiP-aided steel with martensite as the original mi- crostlucture, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, re- sulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening be- havior is also discussed for both types of steel.

Residual Mechanical Properties and Explosive Spalling Behavior of Ultra-High-Strength Concrete Exposed to High Temperature

In order to explore the characteristics of ultra-high-strength concrete exposed to high temperature,residual mechanical properties and explosive spalling behavior of ultra-high-strength concrete( UHSC) and high strength concrete( HSC) exposed to high temperatures ranging from 20 ℃ to 800 ℃ were determined. The microstructure of the specimens after exposure to elevated temperature was analyzed by means of scanning electron microscope( SEM) and mercury intrusion porosimetry( MIP). The residual compressive strengths of UHSC and HSC were first increased and then decreased as temperature increased. After exposure to 800 ℃,the compressive strengths of UHSC and HSC were 24. 2 % and 22. 3 % of their original strengths at 20 ℃,respectively. The residual splitting tensile strengths of both UHSC and HSC were consistently decreased with the temperature increasing and were approximately 20% of their original strengths after 800 ℃. However,the residual fracture energies of both concretes tended to ascend even at 600 ℃. The explosive spalling of UHSC was more serious than that of HSC. Moisture content of the specimens governs the explosive spalling of both concretes with a positive correlations,and it is more pronounced in UHSC. These results suggest that UHSC suffers a substantial loss in load-bearing capacity and is highly prone to explosive spalling due to high temperature. The changes in compressive strength are due to the changes in the density and the pore structure of concrete. The probability and severity of explosive spalling of UHSC are much higher than those of HSC due to the higher pore volume in HSC.

Effect of the mineral spatial distribution heterogeneity on the tensile strength of granite:Insights from PFC3D-GBM numerical analysis

The mechanical characteristics of crystalline rocks are affected by the heterogeneity of the spatial distribution of minerals.In this paper,a novel three-dimensional(3D)grain-based model(GBM)based on particle flow code(PFC),i.e.PFC3D-GBM,is proposed.This model can accomplish the grouping of mineral grains at the 3D scale and then filling them.Then,the effect of the position distribution,geometric size,and volume composite of mineral grains on the cracking behaviour and macroscopic properties of granite are examined by conducting Brazilian splitting tests.The numerical results show that when an external load is applied to a sample,force chains will form around each contact,and the orientation distribution of the force chains is uniform,which is independent of the external load level.Furthermore,the number of high-strength force chains is proportional to the external load level,and the main orientation distribution is consistent with the external loading direction.The main orientation of the cracks is vertical to that of the high-strength force chains.The geometric size of the mineral grains controls the mechanical behaviours.As the average grain size increases,the number of transgranular contacts with higher bonding strength in the region connecting both loading points increases.The number of high-strength force chains increases,leading to an increase in the stress concentration value required for the macroscopic failure of the sample.Due to the highest bonding strength,the generation of transgranular cracks in quartz requires a higher concentrated stress value.With increasing volume composition of quartz,the number of transgranular cracks in quartz distributed in the region connecting both loading points increases,which requires many high-strength force chains.The load level rises,leading to an increase in the tensile strength of the numerical sample.

Yield strength prediction of rolled Al-(1.44-12.40)Si-0.7Mg alloy sheets under T4 condition

The effects of Si content on the microstructure and yield strength of Al-(1.44-12.40)Si-0.7 Mg(wt.%)alloy sheets under the T4 condition were systematically studied via laser scanning confocal microscopy(LSCM),DSC,TEM and tensile tests.The results show that the recrystallization grain of the alloy sheets becomes more refined with an increase in Si content.When the Si content increases from 1.44 to 12.4 wt.%,the grain size of the alloy sheets decreases from approximately 47 to 10μm.Further,with an increase in Si content,the volume fraction of the GP zones in the matrix increases slightly.Based on the existing model,a yield strength model for alloy sheets was proposed.The predicted results are in good agreement with the actual experimental results and reveal the strengthening mechanisms of the Al-(1.44-12.40)Si-0.7 Mg alloy sheets under the T4 condition and how they are influenced by the Si content.

Predicting uniaxial compressive strength of serpentinites through physical,dynamic and mechanical properties using neural networks

The uniaxial compressive strength(UCS)of intact rock is one of the most important parameters required and determined for rock mechanics studies in engineering projects.The limitations and difficulty of conducting tests on rocks,specifically on thinly bedded,highly fractured,highly porous and weak rocks,as well as the fact that these tests are destructive,expensive and time-consuming,lead to development of soft computing-based techniques.Application of artificial neural networks(ANNs)for predicting UCS has become an attractive alternative for geotechnical engineering scientists.In this study,an ANN was designed with the aim of indirectly predicting UCS through the serpentinization percentage,and physical,dynamic and mechanical characteristics of serpentinites.For this purpose,data obtained in earlier experimental work from central Greece were used.The ANN-based results were compared with the experimental ones and those obtained from previous analysis.The proposed ANN-based formula was found to be very efficient in predicting UCS values and the samples could be classified with simple physical,dynamic and mechanical tests,thus the expensive,difficult,time-consuming and destructive mechanical tests could be avoided.

Relief of Residual Stresses in 800 MPa Grade High Strength Steel Weldments by Explosion Treatment and its Effect on Mechanical Properties

The explosion treatment technique has been used in the relief of residual stresses in 800 MPa grade high strength steel manual welded joints. The residual stresses on surface and through thickness of the weldment were measured for both as-welded and explosion-treated sample, the mechanical properties of welded joints under different conditions were also tested. The effect of explosion treatment on the fracture toughness of materials with a residual defect was investigated by crack opening displacement （COD） test. The results show that explosion treatment can reduce not only the surface residual stress but also the residual stress through thickness in the welded joints. The effect of explosion treatment on the mechanical properties and a residual defect in welded joint were inconspicuous.

Mechanical Properties and Flowability of High Strength Concrete Incorporating Ground Granulated Blast-furnace Slag

The high strength concrete(HSC)was produced by partially replacingthe normal portland cement with special ground granulatedblast-furnace slag(GGBS)ranging up to 60/100. The effects of the GGBSon the flowabilityand mechanical properties of HSC were studied. Thehydration process and microstructure char- acteristics wereinvestigated by X-ray diffraction(XRD)and scanning microscopy(SEM),respectively. The test results indicate that the GGBS has especiallysupplementary effect on water reducing and excellent property Ofbetter control of lump loss.

Size effects on the tensile strength and fracture toughness of granitic rock in different tests

This study investigates the tensile failure mechanisms in granitic rock samples at different scales by means of different types of tests.To do that,we have selected a granitic rock type and obtained samples of different sizes with the diameter ranging from 30 mm to 84 mm.The samples have been subjected to direct tensile strength(DTS)tests,indirect Brazilian tensile strength(BTS)tests and to two fracture toughness testing approaches.Whereas DTS and fracture toughness were found to consistently grow with sample size,this trend was not clearly identified for BTS,where after an initial grow,a plateau of results was observed.This is a rather complete database of tensile related properties of a single rock type.Even if similar databases are rare,the obtained trends are generally consistent with previous scatter and partial experimental programs.However,different observations apply to different types of rocks and experimental approaches.The differences in variability and mean values of the measured parameters at different scales are critically analysed based on the heterogeneity,granular structure and fracture mechanics approaches.Some potential relations between parameters are revised and an indication is given on potential sample sizes for obtaining reliable results.Extending this database with different types of rocks is thought to be convenient to advance towards a better understanding of the tensile strength of rock materials.

Effect of Surface Texture on Tensile Shear Strength of 1060Al-PET Welding Joints

Joining metal to plastic can lighten weight of products to reduce energy consumption.However,it is difficult to achieve high-strength welding between metal and plastic.To address this problem,the methods of surface texture pretreatment and laser irradiation welding was proposed to achieve the high-strength connection of metal and plastic.In this study,with different parameters of laser power and texture morphology,1060 Al with surface texture treatment was joined to polyethylene terephthalate(PET)by laser irradiation welding from metal side.Study showed that as the laser power increased,the tensile shear strength of joints increased first,and decreased thereafter.Tensile shear tests demonstrated that the mechanical force of joint was strengthened contributed to mechanical anchorage formed by surface texture.The depth-width ratio of the texture grooves affected the tensile shear process of the joint.According to the result of temperature simulation,the existence of texture grooves reduced the heat transfer efficiency,and the heat dissipation at interface was also impeded in course of laser welding.Finally,the maximum tensile strength of 1060Al-PET joint reached 48.4 MPa,which was close to the strength of PET matrix.The bonding mechanism of the 1060Al-PET joints was composed of mechanical bonding and chemical bonding.This study proposes an effective method to join metal to plastic which achieved high-strength connection between metal and plastic.