Non-pneumatic mechanical elastic wheel natural dynamic characteristics and influencing factors

Non-pneumatic tire appears to have advantages over traditional pneumatic tire in terms of flat proof and maintenance free.A mechanical elastic wheel(MEW) with a non-pneumatic elastic outer ring which functions as air of pneumatic tire was presented.The structure of MEW was non-inflatable integrated configuration and the effect of hinges was accounted for only in tension. To establish finite element model of MEW, various nonlinear factors, such as geometrical nonlinearity, material nonlinearity and contact nonlinearity, were considered. Load characteristic test was conducted by tyre dynamic test-bed to obtain force-deflection curve. And the finite element model was validated through load characteristic test. Natural dynamic characteristics of the MEW and its influencing factors were investigated based on the finite element model. Simulation results show that the finite element model closely matched experimental wheel. The results also show that natural frequency is related to ground constraints, material properties, loads and torques. Influencing factors as above obviously affect the amplitude of mode of vibration, but have little effect on mode of vibration shape. The results can provide guidance for experiment research, structural optimization of MEW.

Influence Analysis of Machining and Installation Errors on the Radial Stiffness of a Non-Pneumatic Mechanical Elastic Wheel

Machining and installation errors are unavoidable in mechanical structures. However, the effect of errors on radial stiffness of the mechanical elastic wheel(ME-Wheel) is not considered in previous studies. To this end, the interval mathematical model and interval finite element model of the ME-Wheel were both established and compared with bench test results. The intercomparison of the influence of the machining and installation errors on the ME-Wheel radial stiffness revealed good consistency among the interval mathematical analysis, interval finite element simulation,and bench test results. Within the interval range of the ME-Wheel machining and installation errors, parametric analysis of the combined elastic rings was performed at different initial radial rigidity values. The results showed that the initial radial stiffness of the flexible tire body significantly influenced the ME-Wheel radial stiffness, and the inverse relationship between the hinge unit length or suspension hub and the radial stiffness was nonlinear. The radial stiffness of the ME-Wheel is predicted by using the interval algorithm for the first time, and the regularity of the radial stiffness between the error and the load on the ME-Wheel is studied, which will lay the foundation for the exact study of the ME-Wheel dynamic characteristics in the future.

Microstructure and mechanical properties of railway wheels manufactured with low-medium carbon Si-Mn-Mo-V steel

The suitability of carbide-free bainite steel as railway wheel materials was investigated. The low-medium carbon Si-Mn- Mo-V steel was designed to make railway wheels by forging and rolling. The slack quenching with water was conducted on the tread of rim section by programmed control to simulate isothermal heat treatment after being austenitized. Microstructures and mechanical properties have been studied. The results indicate that the microstructure of the rim is mainly carbide-free bainite, and the mixed microstructure of bainitic ferrite and granular bainite is observed in web and hub. The mechanical properties are superior to both the standard requirements and the commercial production, such as CL60 plain carbon. The Charpy impact energy is relatively high at room and/or subzero temperatures. The force-displacement curves and fractographies reveal the excellent ability of resistance to crack initiation and propagation.

Experimental study on motion and mechanical characteristics of the vertical wheel in the rock-breaking process

Polycrystalline diamond compact(PDC)drill bit often performs with low ROP,short service life and poor stability under complicated and difficult to drill formations.Therefore,a vertical wheel PDC bit is proposed,which is a new drill bit technology applying an integrated unit combining the tooth wheel and the rotary shaft thereof.Besides,the experiments on motion and mechanical characteristics of the vertical wheel under the conditions of tooth shape and number of teeth,normal deflection angle of the wheel,and different cutting depth were carried out using variable parameter experimental device,and the movement,force law,and crushing specific work of vertical wheel under different experimental conditions were obtained.The comparative experiments of PDC cutting rock breaking under the conditions of parallel cutting of PDC unit and pre-damage of the wheel were also carried out,and the cutting load of PDC teeth under pre-damage conditions is between 38.72% and 70.95%lower than that of parallel cutting was obtained.Finally,a comparative experiment of indoor drilling between vertical wheel PDC bit and conventional PDC bit was carried out.Results show than when drilling in gravel rock,under the same WOB,the torque response of vertical wheel PDC bit is equivalent to that of the PDC bit,while the ROP of vertical wheel PDC bit is 22.94%-53.33% higher than that of conventional PDC bit,and the threedimensional acceleration of the vertical wheel PDC bit is 19.17%-76.23% of that of the PDC bit.The experimental results contribute to a better understanding of vertical wheels and provide technical support for their use in PDC bits.

Integrated yaw and rollover control based on differential braking for off-road vehicles with mechanical elastic wheel

Aiming at the issue of yaw and rollover stability control for off-road vehicles with non-pneumatic mechanical elastic wheel(MEW),an integrated control system based on fuzzy differential braking is developed.By simplifying the structure of the MEW,a corresponding fitting brush tire model is constructed and its longitudinal and lateral tire force expressions are set up,respectively.Then,a nonlinear vehicle simulation model with MEW is established to validate the proposed control scheme based on Carsim.The designed yaw and rollover control system is a two-level structure with the upper additional moment controller,which utilizes a predictive load transfer ratio(PLTR)as the rollover index.In order to design the upper integrated control algorithm,fuzzy proportional-integral-derivative(PID)is adopted to coordinate the yaw and rollover control,simultaneously.And the lower control allocator realizes the additional moment to the vehicle by differential braking.Finally,a Carsim-simulink co-simulation model is constructed,and simulation results show that the integrated control system could improve the vehicle yaw and roll stability,and prevent rollover happening.

Parametric Study on the Effect of Aspect Ratio of Selected Cooling Hole Geometries on the Mechanical Response of an Automobile Aluminium Alloy Wheel

Aluminium alloy wheels are increasingly popular for their light weight and good thermal conductivity. Cooling Holes (CH) are introduced to reduce their weight without compromising structural integrity. Literature is sparse on the effect of aspect ratio (AR) of CHs on wheels. This, work, therefore, attempts to undertake a parametric study of the effect of aspect ratio (AR) on the mechanical response of an aluminium alloy wheel with triangular, quadrilateral and oval-shaped CHs. Three-dimensional wheel models (6JX14H2ET42) with triangular, quadrilateral and oval shaped CH (each with CH area of 2229 mm2) were generated, discretized, and analyzed by FEM using Creo Elements/Pro 5.0 to determine the mechanical response at the inboard bead seat at different ARs of 1, 0.5, 0.33 and 0.25, each for quadrilateral-CH and oval-CH, at a static Radial Load of 4750 N and Inflation Pressures of 0.3 and 0.15 MPa, respectively. The study shows that the magnitude of stress and displacement is affected by shape and AR of CH. From the results, it could be established that oval-shaped-CH wheel at AR of 0.5 offers greater prospect in wheel design as it was least stressed and deformed and, that the CH combination with highest integrity was the oval-CH and quadrilateral-CH at AR of 0.5.

Static Radical Stiffness and Contact Behavior of Nonpneumatic Mechanical Elastic Wheel

Conventional pneumatic tires exhibit disadvantages such as puncture,blowout at high speed,pressure maintenance,etc.Owing to these structural inevitable weaknesses,non?pneumatic tires have been developed and are investigated.A non?pneumatic mechanical elastic wheel(NPMEW)is introduced and investigated as a function of static radical stiffness characteristics and contact behavior.A bench test method is utilized to improve the riding comfort and the traction traffic ability of NPMEW based on tire characteristics test rig,and the static radical stiffness characteristics and the contact behavior of NPMEW are compared with that of an insert supporting run?flat tire(ISRFT).The vertical force?deformation curves and deformed shapes and contact areas of the NPMEW and ISRFT are obtained using a set of vertical loads.The contact behavior is evaluated using extracted geometrical and mechanical feature parameters of the two tires.The results indicate that the NPMEW appears to exhibit considerably high radical stiffness,and the numerical value is dependent on the mechanical characteristic of the flexible tire body and hinge units.NPMEW demonstrates more uniform contact pressure than ISRFT within a certain loading range,and it can efficiently mitigate the problem of stress concentration in ISRFT shoulder under heavy load and enhance the wear resistance and ground grip performances.

Steering mechanical analysis for lunar rover wheel

Facing the requirement of establishing a steering mechanical model for the wheel configuration design,selection of steering motors, dynamic analysis and simulation of the lunar rover, shear force beneaththe steering wheel, bulldozing resistance acting on steering wheel rims and side surfaces respectively areconducted on the basis of the wheel-loose soil interaction. The quantitative relation between steering resistancemoment (SRM) and steering radius, dimension of the wheel, soil parameters is established. Tovalidate the model, a single-wheel test bed is employed to test the steering performance of a wheel with0.15735m radius and 0.165m width when the steering radius is 0.00m, 0.04m, 0.08m, 0.12m and0.16m, respectively. The SRM is approached asymptotically with the increasing steering angle and almostproportional to the steering radius. The theoretical results of SRM are compact with the experimental results,which shows that the steering model can predict the experimental results well.

Mechanics analysis of a wheelchair robot with wheel-track coupling mechanism

A barrier-free wheelchair robot with a mechanism coupled by wheel and track is presen- ted in this paper. Using the wheelchair, the lower limb disabled persons could be more relaxed to take part in outdoor activities whether on flat ground or stairs and obstacles in the city. The wheel- track coupling mechanism is designed and the stability of the bodywork of the wheelchair robot on the stairs is analyzed. In order to obtain the stability of wheelchair robot when it climbs obstacles, centroid projection method is applied to analyze the static stability, stability margin is proposed to provide the stability under some dynamic forces, and the push rod rotation angle in terms of the guaranteed stability margin is given. Finally, the dynamic model of the wheelchair robot based on Lagrange equation is established, which can be a theoretical foundation for the wheelchair control system design.

Clarification of abrasive jet precision finishing with wheel as restraint mechanisms and experimental verification

According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.

Experimental Study on Wear and Spalling Behaviors of Railway Wheel

The current researches of the wear and spalling behaviors of wheel/rail materials focus on the field investigation rather than the mechanism. However, it is necessary and significant for clarifying the mechanism and relationship between the wear and spalling damage of railway wheel to test and reproduce the wheel damages in laboratory. The objective of this paper is to investigate the wear and spalling damage behaviors of railway wheel using a JD-1 wheel/rail simulation facility, which consists of a small wheel serving as rolling stock wheel, and a larger wheel serving as rail. The damage process of wheel roller is explored in terms of the creep ratio, axle load, and carbon content by means of various microscopic examinations. The experimental results show that the wear volume growth of wheel roller is proved to be proportional to the increase of the creep ratio and normal load between simulating wheel and rail. The increase of carbon content of wheel material causes a linear reduction in the wear volume. The microscopic examinations indicate that the rolling wear mechanism transfers from abrasive wear to adhesive and fatigue wear with an increase of tangential friction force, which results in the initiation of fatigue crack, and then aggravates spalling damage on the wheel roller surface. The surface hardness of material depends strongly upon its carbon content. The decrease of the carbon content of wheel material may alleviate spalling damage, but can cause a significant growth in the wear volume of wheel roller. Therefore, there is a competitive relationship between the wear and spalling damage of wheel material. This research proposes an important measure for alleviating or preventing the wear and spalling damage of railway wheel material.

Polygonisation of railway wheels:a critical review

Polygonisation is a common nonuniform wear phenomenon occurring in railway vehicle wheels and has a severe impact on the vehicle–track system,ride comfort,and lineside residents.This paper first summarizes periodic defects of the wheels,including wheel polygonisation and wheel corrugation,occurring in railways worldwide.Thereafter,the effects of wheel polygonisation on the wheel–rail interaction,noise and vibration,and fatigue failure of the vehicle and track components are reviewed.Based on the different causes,the formation mechanisms of periodic wheel defects are classified into three categories:(1)initial defects of wheels,(2)natural vibration of the vehicle–track system,and(3)thermoelastic instability.In addition,the simulation methods of wheel polygonisation evolution and countermeasures to mitigate wheel polygonisation are presented.Emphasis is given to the characteristics,effects,causes,and solutions of wheel polygonisation in metro vehicles,locomotives,and highspeed trains in China.Finally,the guidance is provided on further understanding the formation mechanisms,monitoring technology,and maintenance criterion of wheel polygonisation.

Precision Grinding of Reaction Bonded Silicon Carbide Using Coarse Grain Size Diamond Wheels

Reaction bonded SiC（RBSiC） is attractive for optical application because of its favorable properties and low fabrication cost. However, the difficultness and cost involved in RBSiC grinding limit its application. The investigation on high efficient and low-cost machining with good grinding quality is desired. Generally, high efficient machining for RBSiC is realized by using coarse grain size grinding wheels, but serious grinding damage is inevitable. In this paper, monolayer nickel electroplated coarse grain size diamond grinding wheels with grain sizes of 46 μm, 91 μm, and 151 μm were applied to the grinding of RBSiC. An electrolytic in-process dressing（ELID） assisted conditioning technique was first developed by using cup shape copper bonded conditioning wheels with grain sizes of 15 μm and 91 μm to generate the conditioned coarse grain size wheels with minimized wheel run-out error within 2 μm, constant wheel peripheral envelop as well as top-flattened diamond grains. Then, the grinding experiments on RBSiC were carried out to investigate the grinding performance and material removal mechanism. The experimental results indicate that the developed conditioning technique is applicable and feasible to condition the coarse grain size diamond wheels under optimal conditioning parameters, and the material removal mechanism involved in RBSiC grinding is the combination of brittle fracture and ductile deformation to generate smooth ground surface. This research is significant for the high efficient and low-cost precision grinding of RBSiC with good ground surface quality.

Dressing Mechanism and Evaluations of Grinding Performance with Porous cBN Grinding Wheels

Cubic boron nitride(cBN)grinding wheels play a pivotal role in precision machining,serving as indispensable tools for achieving exceptional surface quality.Ensuring the sharpness of cBN grains and optimizing the grinding wheel’s chip storage capacity are critical factors.This paper presents a study on the metal-bonded segments and single cBN grain samples using the vacuum sintering method.It investigates the impact of blasting parameters-specifically silicon carbide(SiC)abrasive size,blasting distance,and blasting time-on the erosive wear characteristics of both the metal bond and abrasive.The findings indicate that the abrasive size and blasting distance significantly affect the erosive wear performance of the metal bond.Following a comprehensive analysis of the material removal rate of the metal bond and the erosive wear condition of cBN grains,optimal parameters for the working layer are determined:a blasting distance of 60 mm,a blasting time of 15 s,and SiC particle size of 100#.Furthermore,an advanced simulation model investigates the dressing process of abrasive blasting,revealing that the metal bond effectively inhibits crack propagation within cBN abrasive grains,thereby enhancing fracture toughness and impact resistance.Additionally,a comparative analysis is conducted between the grinding performance of porous cBN grinding wheels and vitrified cBN grinding wheels.The results demonstrate that using porous cBN grinding wheels significantly reduces grinding force,temperature,and chip adhesion,thereby enhancing the surface quality of the workpiece.

Unsteady-State Grinding Technology (I) Theoretical Generalization and Research on Grinding Mechanism

In conventional grinding theory, it is obvious that there must be a very high hardness difference between grains of the grinding wheel and workpieces. The best grinding wheels are those giving the lowest "natural limiting surface roughness" while cutting at appreciable plunge velocities. With the development of new materials and new machining processes, conventional theories of grinding techniques are no longer suitable to explain many phenomena in the course of grinding procedures. In dealing with precision or ultra-precision grinding processes of advanced ceramics, many results of experiments and practical production have shown that grinding with super hard materials wheels is not the only method to machine advanced ceramics. This paper is intended to propose a new grinding theory named as unsteady-state grinding technique evolved from some phenomena that can not be explained by conventional grinding theory. Unsteady-state grinding technique means the technique which can make the surface roughness of the materials, especially hard and brittle, be up to the standard of ultra-precision machining by utilizing common wheels characteristic of inferior self-sharpening and wear-resistance. In the process of machining, the common wheel need to be redressed about 3～5 times and the time between two redressings is about 3～5 minutes. As a validation of the new grinding technology, experimental work was performed to prove the existence of the unsteady state in the process of ultra-precision grinding with common abrasive wheel-pink fused alumina wheel. From the results of the observation of the wheel topography, the whole grinding process in unsteady state was separated into three stages namely cutting by grains peaks, micro-cutting by micro edges of the broken grains and rubbing without material removal, which is different from conventional grinding theory. For the difference of hardness between grinding wheel and workpiece material is not so apparent, some people have doubts about whether the cutting especially micro-cutting actions exist in the process of unsteady state grinding. By utilizing the common abrasive wheel newly redressed to grind the finished surface of silicon nitride glut and comparing the finished surface with the damaged surface in SEM pattern and surface roughness, the existence of cutting and micro- cutting actions in the unsteady state grinding process was confirmed.

The role of microstructure and its stability in performance of wheels in heavy haul service

Thermal or thermo-mechanical loading is one of the major causes of wheel surface damage in Australian heavy haul operations.In addition,multi-wear wheels appear to be particularly sensitive to thermo-mechanical damage during their first service life.Such damage can incur heavy machining penalties or even premature scrapping of wheels.The combination of high contact stresses as well as substantial thermal loading(such as during prolonged periods of tread braking) can lead to severe plastic deformation,thermal fatigue and microstructural deterioration.For some high-strength wheel grades,the increased sensitivity to thermo-mechanical damage observed during the first service period may be attributed to the presence of a near-surface region in which the microstructure is more sensitive to these loading conditions than the underlying material.The standards applicable to wheels used in Australian heavy haul operations are based on the Association of American Railroads(AAR) specification M-107/M-208,which does not include any requirements for microstructure.The implementation of acceptance criteria for the microstructure,in particular that in the near-surface region of the wheel,may be necessary when new wheels are purchased.The stability of wheel microstructures during thermo-mechanical loading and the effects of alloying elements commonly used in wheel manufacturing are reviewed.A brief guide to improving thermal/mechanical stability of the microstructure is also provided.

Motion design of a hybrid wheeled/legged robot for lunar exploration

The robot consists of a quadruped mechanism and two active dual-wheel casters possesses the advantages of wheeled and legged mechanism, and can quickly move on the relatively plane ground with the wheeled mechanism, and can walk on the extremely uneven terrain with the legged mechanism. The effectiveness of the motion design of the hybrid robot is iHustrated by simulation results.

Research on Steering Resistance Moment of Wheel Loader

The wheel loader as the research object in present article,its steering mechanism is analyzed for the relationship between the steering cylinder displacement and the steering angle,which means,the relationship between the arm of steering resistance moment and the steering angle.In addition,the relationship between the in-situ steering resistance moment and the wheel angle is also be analyzed by integrating the interaction between the tire and the ground.The Matlab will help to build the mathematical modeling for verification.

多轮荷载作用下的高模量沥青道面力学响应特性

飞机起落架多轮荷载作用下,道面内部应力应变等力学响应将产生叠加与干涉。针对高模量沥青机场道面,通过ABAQUS有限元软件开展道面结构力学响应计算,分析飞机多轮荷载对道面力学响应敏感性,研究高模量沥青混合料在机场道面中的应用效果。结果表明:在飞机主起落架的六轮荷载作用下,道面结构层中产生的应力与路表弯沉的峰值最大,且道面的疲劳寿命最小,在进行道面结构计算与材料组成设计时,应以六轮荷载作为最不利荷载工况;机轮荷载分布的对称性越强,结构内应力与路表弯沉的峰值点位置越靠近荷载包围区域中心;沥青道面变形有一定的时间滞后,卸载后路表弯沉不能立即恢复并存在残余变形,且主起落架轮数越多,滞后时间越长,保留的残余变形越大;中面层采用的高模量沥青混合料可降低道面各层拉应力、压应力、剪应力的应力水平,进而有效地减少机场沥青道面轮辙与疲劳开裂。

考虑材料温变特性的三维轮轨接触热分析

为研究材料温变特性对轮轨接触行为和摩擦温升的影响,提出了一种考虑材料温变特性的三维轮轨热力耦合模型,能够考虑纵、横向蠕滑率和自旋的影响,更为真实地模拟轮轨系统的服役状态.首先,研究了热力耦合建模方式对轮轨界面摩擦温升及接触应力的影响;随后,将该模型应用于地铁小半径曲线处车辆-轨道相互作用模拟.结果表明:当轮轨界面温度达到450℃时,轮轨接触应力显著降低,降幅可达20%;考虑热力耦合建模后,轮轨界面的预测温升明显低于不考虑热力耦合建模时的结果,在蠕滑率为0.16时,两者的差异可达51%;地铁车辆在小半径曲线线路上运行时轮轨摩擦温升因过大的蠕滑率与自旋会急剧增大到750℃,应考虑轮轨热力耦合建模以避免过高估计轮轨摩擦温升以及轮轨接触应力.