Fracture behavior of double-pass TIG welded 2219-T8 aluminum alloy joints under transverse tensile test

2219-T8 aluminum alloys were butt welded by the double-pass tungsten inert gas （TIG） arc welding process. The transverse tensile test of the joint showed that the fracture mainly occurred in the partially melted zone （PMZ）. Effects of the PMZ on the fracture behavior were systematically studied. Continuous intergranular eutectics were observed in the PMZ close to the fusion line. Away from the fusion line, the intergranular eutectics in the PMZ became discontinuous. The fracture morphology and the microhardness distribution of the joint showed that the PMZ was gradient material with different mechanical properties, which strongly affected the fracture process. It was observed that the crack initiated in the PMZ near the front weld toe, and propagated in the PMZ away from the fusion line. Then, the crack tip was blunt when it propagated into the PMZ with higher plasticity. Finally, the rest part of the joint was shear fractured.

Microstructures and mechanical properties of laser welded wrought fine-grained ZK60 magnesium alloy

Fine-grained ZK60 magnesium alloy sheets of 2.0 mm in thickness were successfully joined by laser beam welding （LBW）. The effects of welding parameters including laser power and welding speed on the microstructures and mechanical properties of the joints were investigated. A sound bead, with the ultimate tensile strength （UTS） of 300 MPa and elongation of 12.0%, up to 92.5% and 65% of those of the base metal, respectively, is obtained with the optimized welding parameters. No liquation cracking is visible in the partially melted zone （PMZ） owing to the inhibitory action of the fine dispersed precipitates and the fine-grained microstructure in the as-rolled magnesium alloy sheets. The fusion zone （FZ） is featured with the equiaxed dendritic grains of the average grain size about 8 μm, which are similar to those in the heat affected zone （HAZ）, and this contributes to the relatively high joint efficiency.

区熔法生长近化学计量比铌酸锂晶体

The congruently melting composition of Lithium Niobate(LN) is 48.6mol% Li 2O,rather than stoichiometric 50mol%Li 2O.By means of conventional Czochralski(CZ) method,it is easy to grow the congruent LN crystal with high quality,but difficult to grow the stoichiometric LN crystal with homogeneous composition. In contrast to CZ method,Melting Zone(MZ) method makes use of the segregation of solute,and is likely to grow homogeneous crystal.By MZ method,we have grown near stoichiometric LN crystal (Li%mol=49.5%) from stoichiometric LN raw material. The difference between the raw material and the crystal is due to the volatilization loss of Lithium at the growing temperature.With 50.5mol%Li 2O LN raw material,stoichiometric LN crystal could be grown. Li rich LN solvent zone preplaced in the melting zone makes the crystal much more homogeneous than that without the solvent zone.The preplaced Li rich zone heightens the starting [Li] concentration of the liquid phase,so that the initial [Li] concentration of LN crystal is close to the stable value,and the process of stabilization is shortened.

Liquation cracking in laser beam welded joint of ZK60 magnesium alloy

The ZK60 magnesium alloy plates were welded by laser beam welding (LBW) and the microstructures in the partially melted zone (PMZ) of welded joints were investigated. For the as-cast alloy, the eutectoid mixtures along grain boundaries (GBs) in the PMZ are liquefied during welding, and their re-solidified materials present hypoeutectic characters, which lead to more severe segregation of the Zn element along GBs, and thus enhance the cracking tendency of the PMZ. The main reasons for liquation cracking of PMZ are described as that the absence of liquid at the terminal stage of solidification leads to the occurrence of shrinkage cavities in PMZ, from which liquation cracking initiates, and propagates along the weakened GBs under the tensile stress originating from solidification shrinkage and thermal contraction. Lower heat input can reduce the cracking tendency, and the plastic processing such as rolling also contributes to the mitigation of PMZ liquation cracking by reducing the size of eutectoid phases and changing their distribution in the base metal.

Distribution control and formation mechanism of gas inclusions in directionally solidified Al2O3-Er3Al5O12-ZrO2 ternary eutectic ceramic by laser floating zone melting

Distribution control and formation mechanism of gas inclusions formed in directionally solidified Al2O3-Er3Al5O12-ZrO2 eutectic ceramic rods are explored during laser floating zone melting. In atmospheric environment, highly-dense bubble-free eutectic rods are well fabricated at low solidification rate(<25μm/s). Gas inclusions form intermittently when the solidification rate is in the range of 25-50 μm/s,but produce continuously at higher solidification rates(100-200 μm/s). The gas inclusions exhibit an elongated finger-like pattern along the growth direction, which of the maximum value of diameter first increases and then decreases with increasing the solidification rate. Meanwhile, the volume fraction of gas inclusions increased gradually with the solidification rate. Based on the effect of surface tension gradient, heterogeneous nucleation of gas bubbles is evaluated to be the primary formation mechanism of gas inclusions.

Microstructure of Laser Processed T10 Carbon Tool Steel

The microstructure of the laser melted 1.0%C tool steel have been investigated.The region affected by the laser can be subdivided into 3 zones,which consist of a melted region at the surface,a zone with solid state transformation and the area adjacent to the unaffected substrate where cementite is slightly dissolved.The melted zone possessed a cellular growth morphology consisting of austenite and martensite.The carbon content of the austenite was measured to be over 1 wt-%.A great deal of retained austenite and twinned martensite were found in the first two zones(the melted and solid transformed).

Effect of Temperature on Segregation Coefficients of Impurities in Phosphorus

The present work is focused on the relationship between effective segregation coefficient keff and tem- perature of melting zone for purification of phosphorus by zone melting method. Values of keff at four temperatures of melting zone are obtained for zone pass n = 1 at travel velocity of molten zone v = 5x 10^-3 m. h^-1 and initial impu- rity concentration C0〈10 μg.g-1, lnkeff is a linear function of 1/T. The keff values of A1, Ca, Cr, Fe, Cd and Sb in- crease with temperatures while that of Mg is almost constant. The purification is acceptable at lower temperature of melting zone such as 323 K. The variations of enthalpy and entropy between impurities and phosphorus in the liq- uid and solid ohases are also 19resented.

Influence of hexagonal to orthorhombic phase transformation on diffusion-controlled dendrite evolution in directionally solidified Sn−Ni peritectic alloy

The hexagonal to orthorhombic(HO)transformation fromβ-Ni_(3)Sn_(2)(hexagonal)phase toα'-Ni_(3)Sn_(2)(orthorhombic)phase was confirmed in directionally solidified Sn−Ni peritectic alloys.It is shown that the remelting/resolidification process which is caused by both the temperature gradient zone melting(TGZM)and Gibbs−Thomson(G−T)effects can take place on secondary dendrites.Besides,the intersection angle between the primary dendrite stem and secondary branch(θ)is found to increase fromπ/3 toπ/2 as the solidification proceeds.This is the morphological feature of the HO transformation,which can change the diffusion distance of the remelting/resolidification process.Thus,a diffusion-based analytical model is established to describe this process through the specific surface area(S_(V))of dendrites.The theoretical prediction demonstrates that the remelting/resolidification process is restricted when the HO transformation occurs during peritectic solidification.In addition,the slope of the prediction curves is changed,indicating the variation of the local remelting/resolidification rates.

Softening and Melting Behavior of Ferrous Burden under Simulated Oxygen Blast Furnace Condition

The softening and melting behavior of sinter, pellet and mixed burden was researched through high tem- perature reaction tests under load simulating traditional blast furnace （T-BF） and oxygen blast furnace （OBF） condi- tions. The results indicated that compared with T-BF, the softening zone of sinter and pellet became wide, but the melting zone became narrow in OBF. The permeabilities of both sinter and pellet were improved in OBF. Under the condition of OBF, the temperature of softening zone of mixed burden was increased by 63 K, but the temperature of melting zone was decreased by 76 K. Therefore, the permeability of material layer was significantly improved. This was mainly caused by the change of the melting behavior of pellet. In addition, the quality Of dripping iron in OBF was much better than that of T-BF.

Thermoelectric performance of p-type zone-melted Se-doped Bi_(0.5)Sb_(1.5)Te_3 alloys

For zone-melted （ZM） bismuth telluride-based alloys, which are widely commercially available for solidstate cooling and low-temperature power generation around room temperature, introducing point defects is the chief approach to improve their thermoelectric performance. Herein, we report the multiple effects of Se doping on thermoelectric performance of p-type Bi0.5Sb1,5Te3-xSex ＋ 3 wt% Te ZM ingots, which increases carrier concentration, reduces lattice thermal conductivity and deteriorates the carrier mobility. As a result, the peak figure of merit （ZT） is shifted to a higher temperature and a high ZT 1.2 at 350 K is obtained, due to the reduced thermal conductivity and suppressed intrinsic conduction. Further, decreasing Sb content is followed to optimize the room temperature performance and a ZT - 1.1 at 300 K is obtained. These results are significant for designing and optimizing the thermoelectric performance of commercial Bi0.5Sb1.5Te3＋ 3 wt% Te ZM alloys.

Mid-temperature thermoelectric performance of zone-melted Sb_(2)(Te,Se)_(3) alloys near phase transition boundary

(Bi,Sb)_(2)(Te,Se)_(3) alloys are widely used commercial thermoelectric(TE)materials for solid-state refrigeration around room temperature.The composition-induced structural phase transition could be realized by varying the compositions in these alloys,which may largely alter the electronic structure and phonon dispersion.Among them,the Se-alloyed Sb_(2)Te_(3) accompanied with structural transition is seldom reported.Herein,the interrelations of Se-alloying induced changes in structural phase transition,band structure and TE properties of p-type zone-melted Sb_(2)Te_(3-x)Se_(x)(x=1.5-2.4)alloys near phase transition boundary are systematically investigated.The results demonstrate that Sb_(2)Te_(3-x)Se_(x) shows a structural transition from a rhombohedral phase to mixed structure at x=2.0.The carrier concentration and bandgap at room temperature of Sb_(2)Te_(3)-xSex(x=1.5-2.4)constantly decrease with increasing Se contents x.The zT peak of the Sb_(2)TeSe_(2) matrix is improved and shifted to higher temperature by optimizing carrier concentration via Ag doping.A maximum zT of~0.4 is obtained at 680 K in Sb_(1.97)Ag_(0.03)TeSe_(2) alloy,about 100% enhancement compared with the undoped sample.

Unveiling the dynamic instability mechanism of microstructure transformation in faceted oxide eutectic composite ceramics

Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formation of faceted Al_(2)O_(3)/Er_(3)Al_(5)O_(12) thermal emission eutectic composite ceramics is explored over wide ranges of compositions(13.5 mol%-22.5 mol%Er_(2)O_(3))and solidification rates(2-200μm/s).Entirely cou-pled eutectics with primary phases suppressed are fabricated and the coupled zone is broadened in a wide range of 15.5 mol%-22.5 mol%Er_(2)O_(3) at low solidification rates.The competitive growth between eutectic and dendrite is evaluated on the basis of the maximum interface temperature criterion.In ad-dition,the mechanisms of irregular eutectic spacing selection and adjustment under different solidifi-cation rates are revealed based on Magnin-Kurz model.A successful prediction of lamellar to rod-like eutectics is achieved associated with the dynamic instability of lamellar eutectic and the corresponding enlarged coexistence region is mapped based on the interface undercooling.According to the well mi-crostructure tailoring,the flexural strength of Al_(2)O_(3)/Er_(3)Al_(5)O_(12) eutectic composite ceramics has improved from 508 MPa up to 1800 MPa due to the refined eutectic spacing with low fluctuation.The eutectic composite ceramics show strong selective optical absorption and the intensity increases with the refin-ing microstructure.The as-designed Al_(2)O_(3)/Er_(3)Al_(5)O_(12) composites with microstructural tailoring have great potential as integrations of structural and functional materials.

Improving Weld Quality by Arc-Excited Ultrasonic Treatment

Ultrasonic treatment of the solidifying metal is a promising method for improving the quality of fusion welding. A method to combine the ultrasonic waves to the welding process using arc excited ultrasonic emission, called arc ultrasonic, was high frequency modulation of the arc plasma. The effects of arc ultrasonic on the weld including the fusion zone, the partially melted zone and the heat affected zone are described. The arc ultrasonic energy changes the weld microstructure. In the fusion zone, the primary dendrite arm spacing decreases significantly and more acicular ferrite appears. In the partially melted zone, a large amount of fine grains appear. In the heat affected zone, the width of the tempered zone increases with increasing modulation frequency and the microstructure is refined. The results show that arc ultrasonic is a new and effective way for improving weld quality.

The Dabie-Sulu orogenic peridotites:Progress and key issues

Orogenic peridotites in the Dabie-Sulu orogenic belt are commonly subdivided into‘crustal’type and‘mantle’type.They exhibit distinct mineral textures,metamorphic evolution,and whole-rock and mineral compositions.Most‘mantle’type peridotites originated from the subcontinental lithospheric mantle(SCLM)of the North China Craton and thus provide direct evidence of crust-mantle interactions in the continental subduction channel.In garnet peridotites,both garnet and Cr-spinel can be equilibrated at peak pressure conditions.Their stabilities are mainly controlled by the refertilized degree of whole-rock;therefore,spinel composition cannot be used to discriminate the partial melting degree of orogenic peridotites.Refractory mantle-derived dunites contain the textures of low Mg and high Ca olivine veins that crosscut orthopyroxene porphyroblasts,which is considered as evidence for silica-undersaturated melt-rock reactions.Such reactions occurring before subduction may potentially affect Re-Os isotopic compositions.Rutile,Ti-clinohumite and zircon in mantle-derived peridotites or pyroxenites provide direct mineralogical evidence for the transport of high field strength elements(HFSEs)from the subducted crust into the mantle wedge.Based on detailed in situ element and isotope analyses,we can constrain the source of metasomatic agents,the metasomatic time and the process of mass transfer.The mantle wedge above continental subduction zones has a wide range of oxygen fugacity values(FMQ=?5.50–1.75),showing a roughly negative correlation with the subducted depths.However,the calculated results of oxygen fugacity are significantly affected by mineral assemblages,P-T conditions and dehydrogenation-oxidation of nominally anhydrous mantle olivine during exhumation.Although significant progress has been made in the study of orogenic peridotites in the Dabie-Sulu orogenic belt,many critical questions remain.With new approaches and advanced technologic applications,additional knowledge of the phase relation in the peridotite-pyroxenite complex system,the mantle geodynamic process before continental subduction,the effects of crustal metasomatism on chemical composition,the oxygen fugacity,and the physical properties of the mantle wedge is anticipated.

Phase growth patterns for Al_(2)O_(3)/GdAlO_(3)eutectics over wide ranges of compositions and solidification rates

Phase selection and growth characteristics of directionally solidified Al_(2)O_(3)/GdAlO_3(GAP)faceted eutectic ce ramics are investigated over wide ranges of compositions and solidification rates to explore the eutectic coupled zone.Through the obse rvation of the quenched solid-liquid interface,the competitive growth of primary faceted Al_(2)O_(3)phase,prima ry non-faceted GAP phase and Al_(2)O_(3)/GAP eutectic with diffe rent morphologies is detected.Microstructure transitions from wholly eutectic to primary Al_(2)O_(3)(GAP)dendrite plus eutectic and then to wholly eutectic are found in Al_(2)O_(3)-2 O mol%Gd_(2)O_(3)hypoeutectic(Al_(2)O_(3)-26 mol%Gd_(2)O_(3)hypereutectic)ceramics with the increase of solidification rate.The dendrite growth of faceted Al_(2)O_(3)and non-faceted GAP phases are well predicted by KGT model,which have introduced appro p riate dimensionless supersaturationΩto characterize the anisotropic growth of dendrites.Based on the maximum interface temperature criterion,the competitive growth of primary phase and eutectic is analyzed theoretically and the predicted coupled zone of Al_(2)O_(3)/GAP eutectic ceramics is in good agreement with the experimental results.Besides,the influence of microstructure with these different morphologies on the flexural strength of Al_(2)O_(3)/GAP eutectic ceramics is studied.