Metal deformation in skew rolling step-shaft

The process of rolling step-shaft was simulated with the help of the FEM(Finite-Element Model) software-DEFORM^(TM) 3D. The characteristics of metal flow in differentperiods were analyzed, and the curve of variety in non-round area at different cross-sections of therolled piece, the curve of variety in bulge volume and the curve of variety in non-column volumewere obtained. On this base the method of tool design is worked out and validated by experiment.

Finite Element Analysis for Effect of Roll Radius on Metal Deformation of Hot Rolling Plate

The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method.The distribution laws of stress,strain and strain energy density in deformation zone with rolls of different radii were studied.The result indicated that under the same condition,the larger the roll radius is,the more vigorous the deformation in deformation zone is.

Simulation of bulk metal forming processes using one-step finite element approach based on deformation theory of plasticity

The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.

New method for analyzing recrystallization kinetics of deformed metal by differential scanning calorimeter

The drawn copper wires have been analyzed by differential scanning calorimeter(DSC) and a new method, which uses DSC measurements to determine the Johnson-Mehl-Avrami-Kolmogorov(JMAK) exponent via introducing Arrhenius behavior and modifying the baseline of DSC curves, has been proposed. The results show that JMAK exponent and recrystallization activation energy of the drawn copper wires with a strain of 2.77 are about 2.39 and 125 k J/mol, respectively. The line linking the tangency points of DSC curve hypotenuse can be used as the baseline when calculating recrystallization fraction. The JMAK exponent obtained by the DSC method is in a good agreement with that obtained by microhardness measurements. Compared to traditional methods to measure the exponent, the proposed method is faster and less labor intensive.

Development of Cooling Process Control Technique in Hot Strip Mill

The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method. The distribution laws of stress, strain and strain energy density in deformation zone with rolls of different radii were studied. The result indicated that under the same condition, the larger the roll radius is, the more vigorous the deformation in deformation zone is.

Deformation behavior of laser bending of circular sheet metal

The application of a thermal source in non-contact forming of sheet metal has long been used. However, the replacement of this thermal source with a laser beam promises much greater controllability of the process. This yields a process with strong potential for application in aerospace, shipbuilding, automobile, and manufacturing industries, as well as the rapid manufacturing of prototypes and adjustment of misaligned components. Forming is made possible through laser-induced non-uniform thermal stresses. In this letter, we use the geometrical transition from rectangular to circle-shaped specimen and ring-shaped specimen to observe the effect of geometry on deformation in laser forming. We conduct a series of experiments on a wide range of specimen geometries. The reasons for this behavior are also analyzed. Experimental results are compared with simulated values using the software ABAQUS. The utilization of line energy is found to be higher in the case of laser forming along linear irradiation than along curved ones. We also analyze the effect of strain hindrance. The findings of the study may be useful for the inverse problem, which involves acquiring the process parameters for a known target shape of a wide range of complex shape geometries.

Deformation behavior of Al-rich metallic glasses under nanoindentation

To clarify the deformation behavior of Al-rich metallic glasses（MGs）, two kinds of Al-rich MGs（i.e. bulk and ribbon samples） with different frozen-in excess volume have been analyzed under nanoindentation.It was found that, with the decrease of frozen-in excess volume, the serration behavior becomes inconspicuous together with the increase of hardness. Further, shear transformation zones（STZs）, related to the occurrence of shear banding, have been evaluated by different methods： the cooperative shearing model（CSM）, the rate-jump method（RJM） and the dynamic-mechanical response（DMR）. In contrast,the STZ volumes, calculated by the RJM, increase from 2.77 nm^3 in the bulk to 3.59 nm^3 in the ribbon,which are in good agreement with 2.60 nm^3 obtained from the icosahedral supercluster medium-range order structure model in Al-rich MGs. This result reflects that an intrinsic correlation exists between the formation of STZs and the medium-range orders（MROs）. Moreover, the variation trend of the STZ volume was analyzed in terms of the frozen-in excess volume content.

Elastic deformation behavior of CuZrAlNb metallic glass matrix composites with different crystallization degrees

The room temperature brittleness has been a long standing problem in bulk metallic glasses realm.This has seriously limited the application potential of metallic glasses and their composites.The elastic deformation behaviors of metallic glass matrix composites are closely related to their plastic deformation states.The elastic deformation behaviors of Cu48-xZr48Al4Nbx（x=0,3at.%）metallic glass matrix composites（MGMCs）with different crystallization degrees were investigated using an in-situ digital image correlation（DIC）technique during tensile process.With decreasing crystallization degree,MGMC exhibits obvious elastic deformation ability and an increased tensile fracture strength.The notable tensile elasticity is attributed to the larger shear strain heterogeneity emerging on the surface of the sample.This finding has implications for the development of MGMCs with excellent tensile properties.

Bimodal microstructure – A feasible strategy for high-strength and ductile metallic materials

Introducing a bimodal grain-size distribution has been demonstrated an efficient strategy for fabricating high-strength and ductile metallic materials, where fine grains provide strength, while coarse grains enable strain hardening and hence decent ductility. Over the last decades, research activities in this area have grown enormously, including interesting results onfcc Cu, Ni and Al-Mg alloys as well as steel and Fe alloys via various thermo-mechanical processing approaches. However, investigations on bimodal Mg and other hcp metals are relatively few. A brief overview of the available approaches based on thermo- mechanical processing technology in producing bimodal microstructure for various metallic materials is given, along with a summary of unusual mechanical properties achievable by bimodality, where focus is placed on the microstructure-mechanical properties and relevant mechanisms. In addition, key factors that influencing bimodal strategies, such as compositions of starting materials and processing parameters, together with the challenges this research area facing, are identified and discussed briefly.

Effect of yttrium addition on flow behavior of Cu-Zr-Al bulk metallic glass in the supercooled liquid region

The high temperature deformation behaviors and thermal workability of Cu_（43）Zr_（48）Al_9 and（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glasses in the supercooled liquid region were investigated by the uniaxial compression tests. The results showed that the high temperature deformation behaviors were highly sensitive to strain rate and temperature, and the flow stress decreased with the increase of temperature, as well as with the decrease of strain rate. Additionally, the（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glass displayed smaller flow stress under the same condition. The flow behavior changed from Newtonian to non-Newtonian with increase of the strain rate, as well as the decrease of temperature, which could be explained by the transition state theory. We found that（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glass had better flow behavior than the Cu_（43）Zr_（48）Al_9 bulk metallic glass in the supercooled liquid region. In addition, the processing maps of the two bulk metallic glasses were constructed considering the power dissipation efficiency. The optimum domain for thermal workability of the bulk metallic glass was located using the processing map, where the power dissipation efficiency was larger than 0.8. It was shown that the（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glass, which had larger area of optimum domain, had excellent thermoplastic forming.