Surface plasmon wave propagation along single metal wire

Recently, the single metal wire （SW） has become attractive for its potential applications in the terahertz and higher frequency range. However, as the most simple and typical surface plasmon polariton （SPP） transmission line, its study seems far from enough. Many important transmission behaviours have not been explained satisfactorily from the viewpoint of physics. In this paper, making use of the modified Drude model （MDM） based on the Sommerfeld theory, the transmission behaviours of SPPs along SW are systemically investigated theoretically. Some important physical phenomena such as the mode transformation, the lifetime of the radiative mode and the resonance frequency are revealed, and their mechanisms are explored. The results obtained in the paper will facilitate a general understanding of the features and the physical essence of the SPP transmission, not only for SW itself but also for other SPP transmission lines.

Study on response of metal wire in thermoacoustic imaging

Thermoacoustic imaging(TAI)is an emerging high-resolution and high-contrast imaging technology.In recent years,metal wires have been used in TAI experiments to quantitatively evaluate the spatial resolution of different systems.However,there is still a lack of analysis of the response characteristics and principles of metal wires in TAI.Through theoretical and simulation analyses,this paper proposes that the response of metal(copper)wires during TAI is equivalent to the response of antennas.More critically,the response of the copper wire is equivalent to the response of a half-wave dipole antenna.When its length is close to half the wavelength of the incident electromagnetic wave,it obtains the best response.In simulation,when the microwave excitation frequencies are 1.3 GHz,3.0 GHz,and 5.3 GHz,and the lengths of copper wires are separately set to 11 cm,5 cm,and 2.5 cm,the maximum SAR distribution and energy coupling effciency are obtained.This result is connected with the best response of half-wave dipole antennas with lengths of 11 cm,4.77 cm,and 2.7 cm under the theoretical design,respectively.Regarding the further application,TAI can be used to conduct guided minimally invasive surgery on surgical instrument imaging.Thus,this paper indicated that results can also guide the design of metal surgical instruments utilized in different microwave frequencies.

Empirical Model for Evaluating Covered Effect on Polyimide/Metal Wire Cowrapped Yarn by Response Surface Methodology

To accurately evaluate and predict the covered effect of cowrapped yarn,a novel characterization is performed by covered ratio and fineness. Polyimide / metal wire co-wrapped yarn which was designed for applications in aerospace and composites was developed through hollow spindle spinning process. Core yarn speed,hollow spindle rotating speed,and wrapping yarn twist were selected as three main factors that affected spinning process. An empirical model indicating relationship between spinning parameters and covered effect was established based on response surface methodology( RSM). The results show that wrapping yarn twist contributes greatly to smooth wrapping process. Core yarn speed and spindle rotating speed are significant impact factors of covered effect and they interact significantly in covered ratio, but indistinctively in fineness.

Capillary Property of Entangled Porous Metallic Wire materials and Its Application in Fluid Buffers:Theoretical Analysis and Experimental Study

Strong impact does serious harm to the military industries so it is necessary to choose reasonable cushioning material and design effective buffers to prevent the impact of equipment.Based on the capillary property entangled porous metallic wire materials(EPMWM),this paper designed a composite buffer which uses EPMWM and viscous fluid as cushioning materials under the low-speed impact of the recoil force device of weapon equipment(such as artillery,mortar,etc.).Combined with the capillary model,porosity,hydraulic diameter,maximum pore diameter and pore distribution were used to characterize the pore structure characteristics of EPMWM.The calculation model of the damping force of the composite buffer was established.The low-speed impact test of the composite buffer was conducted.The parameters of the buffer under low-speed impact were identified according to the model,and the nonlinear model of damping force was obtained.The test results show that the composite buffer with EPMWM and viscous fluid can absorb the impact energy from the recoil movement effectively,and provide a new method for the buffer design of weapon equipment(such as artillery,mortar,etc.).

The Residual Strain Measurement of Thin Conductive Metal Wire after Electrical Failure with SEM Moir

In this study, the residual strain of a thin conductive metal wire on a polymer substrate after electrical failure is measured with SEM moir′e. Focused ion beam(FIB) milling is applied to fabricate micron moir′e gratings on the surfaces of constantan wires and the random phase shifting technique is used to process moir′e fringes. The virtual strain method is briefly introduced and used to calculate the real strain of specimens. In order to study the influence of a defect on the electrical failure of the constantan wire, experiments were conducted on two specimens, one with a crack, while the other one without any crack. By comparing the results, we found that the defect makes the critical beam current of electrical failure decrease. In addition, the specimens were subjected to compression after electrical failure, in agreement with the observed crack closure of the specimen. The successful results demonstrate that the moir′e method is effective to characterize the full-field deformation of constantan wires on the polymer membrane, and has a good potential for further application to the deformation measurement of thin films.

Analysis of metal transfer during electron beam welding with filler wire

The metal transfer mode of electron beam welding （EBW） with filler wire was studied experimentally. The spatial position between the electron beam and the filler wire was defined. Basing on the charge coupled device （CCD） visual sensing system, the metal transfer mode of filler wire was investigated. The results showed that there were five transfer modes during EBW process due to different wire feed rates and spatial positions between beam and filler wire, such as short-circuiting mode, molten metal bridge mode, small droplet mode, big droplet mode and mixed mode. By comparing the weld appearance of different transfer modes, the molten metal bridge transfer was proved to be the best transfer mode.

Measurement of electrical conductivity of micron-scale metallic wires

Electrical conductivities of micron-scale aluminum wires were quantitatively measured by a four-point atomic force microscope (AFM) probe. This technique is a combination of the principles of the four-point probe method and standard AFM. This technique was applied to the 99.999% aluminum wires with 350 nm thickness and different widths of 5.0, 25.0 and 50.0μm. Since the small dimensions of the wires, the geometrical effects were discussed in details. Experiment results show that the four-point AFM probe is mechanically flexible and robust. The four-point AFM probe technique is capable of measuring surface topography together with local electrical conductivity simultaneously. The repeatable measurements indicate that this technique could be used for fast in-situ electrical properties characterization of sensors and microelectromechanical system devices.

Mechanical behavior of entangled metallic wire materials-polyurethane interpenetrating composites

Composite materials exhibit the impressive mechanical properties of high damping and stiffness,which cannot be attained by employing conventional single materials.Along these lines,a novel material architecture is presented in this work in order to fabricate composites with enhanced mechanical characteristics.More specifically,entangled metallic wire materials were used as the active matrix,whereas polyurethane was employed as the reinforcement elements.As a result,an entangled metallic wire material-polyurethane composite with high damping and stiffness was prepared by enforcing the vacuum infiltration method.On top of that,the mechanical properties(loss factor,energy consumption,and average stiffness)of the proposed composite materials were characterized by performing dynamic tests,and its fatigue characteristics were verified by the micro-interface bonding,as well as the macro-damage factor.The impact of the density,preloading spacing,loading amplitude,and exciting frequency on the mechanical properties of the composites were also thoroughly analyzed.The extracted results indicate that the mechanical properties of the composites were significantly enhanced than those of the pure materials due to the introduction of interface friction.Moreover,the average stiffness of the composites was about 10 times the respective value of the entangled metallic wire material.Interestingly,a rise in the loading period leads to some failure between the composite interfaces,which reduces the stiffness property but enhances the damping dissipation properties.Finally,a comprehensive dynamic mechanical model of the composites was established,while it was experimentally verified.The proposed composites possess higher damping features,i.e.,stiffness characteristics,and maintain better fatigue characteristics,which can broaden the application range of the composites.In addition,we provide a theoretical and experimental framework for the research and applications in the field of metal matrix composites.

Quasi-static and low-velocity impact mechanical behaviors of entangled porous metallic wire material under different temperatures

To improve the defense capability of military equipment under extreme conditions,impact-resistant and high-energy-consuming materials have to be developed.The damping characteristic of entangled porous metallic wire materials(EPMWM)for vibration isolation was previously investigated.In this paper,a study focusing on the impact-resistance of EPMWM with the consideration of ambient temperature is presented.The quasi-static and low-velocity impact mechanical behavior of EPMWM under different temperatures(25℃-300℃)are systematically studied.The results of the static compression test show that the damping energy dissipation of EPMWM increases with temperature while the nonlinear damping characteristics are gradually enhanced.During the impact experiments,the impact energy loss rate of EPMWM was between 65%and 85%,while the temperatures increased from 25℃to 300℃.Moreover,under the same drop impact conditions,the overall deformation of EPMWM decreases in the temperature range of 100℃-200℃.On the other hand,the impact stiffness,energy dissipation,and impact loss factor of EPMWM significantly increase with temperature.This can be attributed to an increase in temperature,which changes the thermal expansion coefficient and contact state of the internal wire helixes.Consequently,the energy dissipation mode(dry friction,air damping,and plastic deformation)of EPMWM is also altered.Therefore,the EPMWM may act as a potential candidate material for superior energy absorption applications.

Numerical and experimental evaluation for density-related thermal insulation capability of entangled porous metallic wire material

Entangled porous metallic wire material(EPMWM)has the potential as a thermal insulation material in defence and engineering.In order to optimize its thermophysical properties at the design stage,it is of great significance to reveal the thermal response mechanism of EPMWM based on its complex structural effects.In the present work,virtual manufacturing technology(VMT)was developed to restore the physics-based 3D model of EPMWM.On this basis,the transient thermal analysis is carried out to explore the contact-relevant thermal behavior of EPMWM,and then the spiral unit containing unique structural information are further extracted and counted.In particular,the thermal resistance network is numerically constructed based on the spiral unit through the thermoelectric analogy method to accurately predict the effective thermal conductivity(ETC)of EPMWM.Finally,the thermal diffusivity and specific heat of the samples were obtained by the laser thermal analyzer to calculate the ETC and thermal insulation factor of interest.The results show that the ETC of EPMWM increases with increasing temperature or reducing density under the experimental conditions.The numerical prediction is consistent with the experimental result and the average error is less than 4%.

Effect of the wire preheating transfer in GMAW temperature on the metal with thick wire

A hot-wire gas metal arc welding （GMAIV） method using a TIG arc to preheat the wire was proposed and a corresponding experimental system was developed. The images of molten metal droplets in GMA W with thick-wire diameter of 3.2 mm were captured by a high-speed camera, and the influence of the wire temperature on metal transfer was analyzed by measurements of droplet radius and transfer frequency. Two metal transfer modes were mentioned in this paper： the short- circuit transfer and the globular transfer mode. The results demonstrate that the wire temperature significantly impacts the metal transfer mode, droplet size and transfer rate at a certain welding current range. And with the increasing wire temperature, the change of metal transfer mode was observed. By increasing the temperature of the welding wire, the droplet size decreases and the droplet transfer frequency increases accordingly. In addition, it is important that the drop spray mode, which hardly occurs in GMAW with steel wire, was obtained by means of increasing the wire temperature.

The Effect of Nanometer Size Effect on the Optical Property of Metallic Wire Grid

We mainly investigated the effect of metallic wire grid on its optical property. At first, we give one simple model to deduce an expression which can describe the relationship of the optical property with the width of metallic wire grid. This expression could be used to calculate the reflectance of the metallic wire grid. We also give the corresponding computer simulation. Our simulation shows that the reflectance would increase when the width of metallic wire grid increase. The wider the metallic wire grid is, the higher the reflectance is. The reflectance would reach the maximum value only when the width is over the free path of electronic.

Inclusion behavior and microstructure of weld metal with Ce in twin wire high heat input submerged-arc welding

In this study,the welding thermal cycle curve exhibited two temperature peaks in high heat-input twin-wire separate-pool submerged-arc welding and coarse-grained heat affected zone existed in the welded joint. The inclusions of primary weld metal and coarse-grained heat affected zone of Ce-added SAW should be Al_2O_3,MnO,SiO_2,TiO,Ce_2S_3,CeS,Ce_2O_2S and Ce_2O_3. Under the effect of welding thermal cycle,oxy-sulfides inclusions of Ce,the diameter of which was less than 2. 0 μm,slightly grew larger,but the composition and type of the inclusions didn't change. The microstructure of the large heat input weld metal had acicular ferrite that Ce oxide sulphide particles induced nucleation and proeutectoid ferrite. In the coarse-grained heat affected zone of weld metal,home-position precipitation of acicular ferrite and sympathetic acicular ferrite were both observed. It was supposed that previous crystal cells of acicular ferrite in austenite grain promoted home-position precipitation of acicular ferrite. Meanwhile,sympathetic acicular ferrite tended to nucleate at the primary acicular ferrite grain boundaries,where high dislocation density was located,and grew inside the neighboring carbon-depleted austenitic regions. The granular bainite nucleated in the austenitic zone with high carbon content close to acicular ferrite and sympathetic acicular ferrite.

Difference in particle characteristics and coating properties between spraying metallic and ceramic powder cored wires

The sprayed particles of metallic and cermet wires were collected to analyze the atomization state of the particles in arc spraying forming, the microstructure and properties of metallic and ceramic coatings were investigated and compared. Particle size analyzer was used for quantifying particle size. The XRD, SEM and optical microscope(OM) were used to analyze the phase composition and microstructure of the particles and coatings. From the experimental results, some difference of particle characteristics was established between the spraying metallic and ceramic cored wires, and the microstructure and properties of coatings depend strongly on the particles behaviors. The result shows that Fe-TiB2/Al2O3 composite coating has a high potential for abrasive wear applications.

STUDY ON METAL TRANSFER MODES OF SELF-SHIELDED FLUX-CORED WELDING WIRE

Metal transfer behavior of six kinds of self shielded flux cored wire(SSFCW) is studied using the apparatus of SSFCW high speed photography self made. Six kinds of metal transfer modes of SSFCW were obtained through observation for high speed photograph film and analysis. It is believed that the research is of magnificent for improving operative performance and mechanical properties of SSFCW and dynamics characteristic of welding power.

Arc characteristics of submerged arc welding with stainless steel wire

The arc characteristics of submerged arc welding （SAW） with stainless steel wire were studied by using Analysator Hannover （AH）. The tests were carded out under the same preset arc voltage combined with different welding currents. By comparing the probability density distribution （PDD） curves of arc voltage and welding current, the changes were analyzed, the metal transfer mode in SAW was deduced, and the characteristics of a stable arc were summarized. The analysis results show that, with an increase of welding parameters, the short-circuiting peak in the PDD curves of arc voltage decreases gradually until it disappears, and the dominant metal transfer mode changes from flux-wall guided transfer to projected transfer and then to streaming transfer. Moreover, when the PDD curves of arc voltage are both unimodal and generally symmetrical, the greater the peak probability and the smaller the peak span, the more stable the arc becomes.

Emergent reversible giant electroresistance in spacially confined La_(0.325)Pr_(0.3)Ca_(0.375)MnO_3 wires

Micro-patterning is considered to be a promising way to analyze phase-separated manganites. We investigate resistance in micro-patterned La0.325Pr0.3Ca0.375MnO3 wires with width of 10 μm, which is comparable to the phase separation scale in this material. A reentrant of insulating state at the metal-insulator temperature Tp is observed and a giant resistance change of over 90% driven by electric field is achieved by suppression of this insulating state. This resistance change is mostly reversible, The I-V characteristics are measured in order to analyze the origin of the giant electroresistance and two possible explanations are proposed.

Simple Method to Change the Magnetic Resonant Frequencies of Short Wire Pairs

Short wire pairs are simple metamaterial structures. This structure includes a dielectric substrate with metal strips on both sides, of which the electric and magnetic resonant frequencies can be controlled by adjusting the length of the metallic wires. However, to vary the magnetic resonant frequency requires a change in the length of the strip and another patterned photomask. In this investigation, a simple method is introduced that requires only one patterned photomask by shifting the position of faced wire pairs up and down.

基于FES技术的O_(2)/CO_(2)燃烧气氛下准东煤中不同类型碱金属盐的释放特性

O_(2)/CO_(2)燃烧技术被认为是一种清洁的燃煤发电技术,然而高碱准东煤燃烧过程中释放的大量碱金属通常是引起锅炉受热面积灰、结渣以及腐蚀的重要物质,严重危害了设备的安全稳定运行。因此,探讨O_(2)/CO_(2)燃烧气氛下准东煤中不同类型碱金属盐的释放特性对于煤炭的清洁高效利用具有重要意义。基于火焰发射光谱技术(FES),在金属丝网反应器上研究了煤粉燃烧过程中不同类型碱金属盐在O_(2)/N_(2)和O_(2)/CO_(2)两种气氛下的释放特性。结果表明:在O_(2)/N_(2)气氛下,挥发分燃烧会产生明亮的火焰;与O_(2)/N_(2)气氛相比,O_(2)/CO_(2)气氛下煤粉燃烧强度降低,火焰温度下降,着火时间延迟,挥发分和焦炭的燃烧时间延长,使得煤粉中气相Na的释放过程受到抑制。对于NaAc、Na_(2)CO_(3)和Na_(2)SO_(4)来讲,O_(2)/CO_(2)气氛延迟了其释放过程中质量浓度降低的时间,使煤粉中气相Na从开始释放就进入稳定释放阶段,气相Na质量浓度变化率波动不大;但NaCl会在释放的4 s左右质量浓度变化率变为负值,导致释放的气相Na质量浓度一直降低。同时CO_(2)气氛还会使得NaAc、NaCl等类型盐转化形成更难释放的Na_(2)CO_(3),进一步抑制气相Na的释放过程。而Na_(2)CO_(3)的质量释放率在O_(2)/CO_(2)气氛下也降低的主要原因则是CO_(2)抑制了Na_(2)CO_(3)向Na_(2)O的分解过程。Na_(2)SO_(4)则由于其本身释放就比较困难,因此其质量释放率降低的主要原因是燃料燃烧温度和强度降低导致的。

Effects of CeF_3 on properties of self-shielded flux cored wire

Effects of CeF3 on properties of self-shielded flux cored wire including welding process, inclusions in weld metal and mechanical properties are systematically studied. Welding smoke and spatter are reduced with the addition of CeF3. The main non-metallic inclusions in weld metal are AlN and Al2O3. CeF3 can refine non-metallic inclusions and reduce the amount of large size inclusions, which is attributed to the inclusion floating behavior during the solidification of weld metal. The low temperature impact toughness is improved by adding suitable amount of CeF3 in the flux.