Energy dissipation of a ring-like metal rubber isolator

Metal rubber （MR） is a kind of homogeneous poroelastic damping material made of metal wire. In this paper, by ana- lyzing the forces on the MR isolator and the MR element, the hysteresis loops of the force and deformation are studied and verified by experiments. The results show that the force and displacement hysteresis loop of the MR isolator is described by the force and deformation hysteresis loops of the MR elements. In addition, the relationship between the energy dissipation coefficient of the MR element and that of the MR isolator is derived. The energy dissipation coefficient is programmed and calculated by MATLAB using experimental data, and the results are compared with the theoretical value. It is the basis for the design and applied research of the MR isolator in a future study.

Damping characteristics analysis of squeeze film damper with metal rubber

A squeeze film damper (SFD) with metal rubber (MR) ring installed on the end and the radial direction of rotor are implemented in this paper. Based on the hypothesis of π film, the description of the new SFD/MR flux and nonlinear oil film damping force is derived according to the Reynolds Eq. and Darcy’s law. It proves that the SFD/MR has better damping characteristics than the traditional SFD after comparatively analyzing characteristics of oil film between the traditional short SFD and the SFD/MR.

Lifetime of metal rubber isolator with different vibration amplitudes

The lifetime of metal rubber isolator and its characteristics during lifetime experiment were studied. The stepped-up test principle was adopted to study the lifetime of resonant frequency, the breakage form of metal rubber isolator was obtained, and the relation between the energy dissipation, resonant frequency and stiffness was obtained in (available) lifetime of the isolator. Furthermore, the reason for the changes of properties of metal rubber isolator was analyzed with contact model of metal rubber material. The results show that if the resonant amplitude is large, the stiffness of metal rubber isolator will be kept steadily for a long time, its resonant frequency will be stable and the effective working time in the protecting area will be long. The lifetime of metal rubber isolator is more than 1376 h in the experiment. The main failure forms of metal rubber isolator are accumulative wear and breaking of metal wires and spirals. In protecting area the metal rubber isolator can work effectively for a long time, and the effective working time depends on the concrete working condition.

CALCULATION OF ELASTIC DAMPING CHARACTERISTICS OF ROTOR SUPPORT MADE OF METAL RUBBER MATERIAL UNDER VARIABLE LOADS

A metal rubber（MR） dry friction damper was designed based on the load supported by the rotor. An experimental apparatus for obtaining hysteresis loops of support under the precession load was designed. The elastic-damping characteristics of the ring-shaped MR damper used as a rotor support under variable loads were presented by studying the hysteresis loops of the damper. The vibration rigidity and the energy dissipation coefficient were calculated from the hysteresis loops, based on the description of the deformation process of the MR element with simple structure in a dimensionless coordinating system. The calculation results showed that the energy dissipation coefficient in the inner of MR element and on the boundary between the damper and the frame of the rotor support were approximately equal. The comparison of the hysteresis loops for a precession load and a one-axial load indicated a large difference when the coefficient of the energy dissipation and the stiffness of the MR damper were concerned.

ANALYSIS ON INFILTRATIVE CHARACTERISTICS OF DEFORMABLE POROUS MATAL RUBBER MATERIAL AND PARAMATERS IDENTIFICATION

The effect of deformation of porous material on infiltrative performance is investigated. Based on Darcy theory and Boit principle, the Reynolds equation and mathematical expression of deformable metal rubber （MR） material under laminar flow are obtained according to the change of porosity of metal rubber. It is shown that the throttle of MR material is dependent on its porosity and diameter of metal wires. It will be of great value for the application of MR in throttle field.

3D Modeling of the preparation process of metal rubber material

Based on the analysis of the preparation of metal rubber （MR） and two pivotal hypotheses, the uniform distribution and the unaltered topological structure of wires in the radial direction of columns in the punch process, a 3D parametrical model was established based on four approaches： helix-making, planar roughcast-weaving, planar roughcast-rolling, and 3D roughcast punching. In the modeling process, 5 lattice types of weave patterns in planar roughcast were put forward, and 10 quantificational modeling parameters were picked up to exclusively define the column MR component structure. The wire distribution was visualized by CAD techniques. The important performance parameter of column MR components （relative density ρ^- ） can be forecasted by modeling computing, which provides the necessary foundation for the design and optimization of MR materials.

STATIONARY DYNAMIC CHARACTERISTICS ANALYSIS OF NEW SQUEEZED FILM DAMPER

Recur to multi-hole and better elastic characteristics of metal rubber （MR）, a new squeezed film damper with MR （SFD/MR） throttle ring installed on the end of MR and MR damping ring installed on the radial direction of MR is implemented. Based on the D＇alembert principle, a locomotion equation and the mathematical model of stationary response of SFD/MR system is put forward. It proves that the SFD/MR has better ability to resist unbalance loads than the traditional SFD after the stationary dynamic characteristics of the traditional SFD and the new SFD/MR are researched.

Dry friction damping mechanism of flexible microporous metal rubber based on cell group energy dissipation mechanism

Flexible microporous metal rubber (FMP-MR) is a high-damping material that dissipates energy by dry friction through internal spiral metal wires in contact with each other. However, the FMP-MR energy dissipation mechanism is not fully understood owing to its disordered grid interpenetrating structure. In this work, computer-aided preparation technology is used to accurately reconstruct the complex spiral network structure of FMP-MR multipoint random contact, and a cell group model with an energy dissipation mechanism is proposed to obtain the dynamic energy distribution of the contact friction in both space and time dimensions. By judging the effective contact point, a global displacement ablation phenomenon of hooked staggered porous materials is induced. The macro- and micro-equivalent frictions are introduced to effectively explain the characteristics of the strong energy dissipation in FMP-MR under fretting excitation. A real and effective damping hysteresis constitutive model is then constructed to dynamically capture the mapping relationship between the complex nonlinear topological structure effect of the materials and spatial random contact dry friction in real time. The results indicate that the contact behavior between turns of the FMP-MR wire follows a clear quasi-Gaussian distribution under an external load, forcing the topological results to change. The energy dissipation of the materials revealed peak energy consumption lagging behind the loading limit for a certain distance, which can be determined by the effective contact point and contact dry friction slip. The consistency between the quasi-static compression tests and constitutive curves of the model was quantitatively verified through residual analysis. The data demonstrated the differential behavior of the FMP-MR meso-structure to follow a phased growth law during loading with different action mechanisms in the guiding, main growth, and relaxation stages of the energy consumption displacement curve. In summary, these findings provide an acceptable theoretical basis for the damping energy consumption mechanism and lifetime prediction of FMP-MR.

Analyses toward factors influencing sealing clearance of a metal rubber seal and derivation of a calculation formula

Sealing clearance is a key factor for a metal rubber seal＇s sealability. The expansion coef- ficient and expansion deformation in the radial direction of metal rubber have been obtained through a thermal expansion experiment of metal rubber. The influence of the elastic modulus to the sealing clearance has been analyzed theoretically. By combining the temperature and elasticity factors of metal rubber with the elastic mechanics theory, the calculation formula of the sealing clearance has been derived, and the values of the sealing clearance and the leakage rate in certain working conditions have been calculated. Experimental results are consistent with calculation results in a high degree. The calculation formula of the sealing clearance can explain the influences of the temperature and elastic modulus factors of metal rubber on the sealing clearance. It can pro- vide guidance for the study of sealing mechanism of metal rubber seals.

Potential Application of Entangled Porous Titanium Alloy Metal Rubber in Artificial Lumbar Disc Prostheses

Entangled Porous Titanium Alloy Metal Rubber(EPTA-MR)was used as a nucleus pulposus material in the design of non-fusion intervertebral disc prosthesis for the first time.A novel artificial lumbar intervertebral disc prosthesis was designed by reconstructing the lumbar model with reverse engineering technology,and the biomechanical behavior of the prosthesis was simulated under varied working conditions.The nucleus pulposus size was determined by the actual size of human prosthesis.EPTA-MR samples with different densities were prepared by medical titanium alloy wire experimental studies were conducted on static stiffness,damping energy consumption,and fatigue life.The results indicated that the static stiffness of EPTA-MR could reach approximately 1500 N mm and its loss factor remained higher than 0.2,and the variation range was relatively small,with excellent vibration damping capacity and bearing capacity.Among them,the overall performance of EPTA-MR with a density of 2.5 g em 3 was closer to that of the physiologic intervertebral disc.A macro experiment of five million fatigue vibration tests combined with microstructure observation exhibited a wear rate of only 0.9396 g-MC with no noticeable change in the internal micro-morphology.Therefore,the EPTA-MR has a broad application prospect as the nucleus pulposus material of artificial intervertebral disc prosthesis.