Microstructure and mechanical properties of isothermal multi-axial forging formed AZ61 Mg alloy

Microstructure and mechanical properties of AZ61 Mg alloy during isothermal multi-axial forging （MAF） were studied. The mechanisms of grain refinement and relationship between the microstructures and mechanical properties were discussed. The results show that the average grain size decreases with increasing the number of MAF passes. The grains are significantly refined at the 1st and 2nd MAF passes, and gradually refined at higher MAF passes. The initial grain size of 148 lam decreases to about 14 gm after 6 MAF passes. The grain refinement occurs mainly by continuous dynamic recrystallization. With increasing the MAF passes, both the tensile strength and the elongation to failure of the alloy are significantly enhanced.

Influence of pouring temperature on solidification behavior, microstructure and mechanical properties of sand-cast Mg-10Gd-3Y-0.4Zr alloy

Influence of the pouring temperature ranging from 680 to 780 ℃ on the solidification behavior, the microstructure and mechanical properties of the sand-cast Mg-10Gd-3Y-0.4Zr alloy was investigated. It was found that the nucleation undercooling of the a-Mg phase increased from 2.3 to 6.3 ℃. The average a-Mg grain size increased from 44 to 71 μm, but then decreased to 46 μm. The morphology of the eutectic compound transformed from a continuous network into a discontinuous state and then subsequently into an island-like block. The volume fraction of β-Mg_24RE_5 phase increased and its morphology transformed from particle into rod-like. The increase in pouring temperature increased the solute concentration. YS increased from 138 to 151 MPa, and UTS increased from 186 to 197 MPa. The alloy poured at 750 ℃ had optimal combining strength and ductility. The fracture surface mode transformed from quasi-cleavage crack into transgranular fracture, all plus the dimple-like fracture, with the micro-porosity and the re-oxidation inclusion as major defects. The average a-Mg grain size played a main role in the YS of sand-cast Mg-10Gd-3Y-0.4Zr alloy, besides other factors, i.e. micro-porosity, morphology of eutectic compounds, re-oxidation inclusion and solute concentration.

Improvement of microstructure and mechanical properties of Al−Cu−Li−Mg−Zn alloys through water-cooling centrifugal casting technique

The microstructure and mechanical properties of as-cast Al−Cu−Li−Mg−Zn alloys fabricated by conventional gravity casting and centrifugal casting techniques combined with rapid solidification were investigated.Experimental results demonstrated that compared with the gravity casting technique,the water-cooling centrifugal casting technique significantly reduces porosity,refinesα(Al)grains and secondary phases,modifies the morphology of secondary phases,and mitigates both macro-and micro-segregation.These improvements arise from the synergistic effects of the vigorous backflow,centrifugal field,vibration and rapid solidification.Porosity and coarse plate-like Al13Fe4/Al7Cu2Fe phase result in the fracture before the gravity-cast alloy reaches the yield point.The centrifugal-cast alloy,however,exhibits an ultra-high yield strength of 292.0 MPa and a moderate elongation of 6.1%.This high yield strength is attributed to solid solution strengthening(SSS)of 225.3 MPa,and grain boundary strengthening(GBS)of 35.7 MPa.Li contributes the most to SSS with a scaling factor of 7.9 MPa·wt.%^(-1).The elongation of the centrifugal-cast alloy can be effectively enhanced by reducing the porosity and segregation behavior,refining the microstructure and changing the morphology of secondary phases.

Effect of cold rolling deformation on microstructure evolution and mechanical properties of spray formed Al−Zn−Mg−Cu−Cr alloys

The impact of cold rolling deformation,which was introduced after solid solution and before aging treatment,on microstructure evolution and mechanical properties of the as-extruded spray formed Al−9.8Zn−2.3Mg−1.73Cu−0.13Cr(wt.%)alloy,was investigated.SEM,TEM,and EBSD were used to analyze the microstructures,and tensile tests were conducted to assess mechanical properties.The results indicate that the D1-T6 sample,subjected to 25%cold rolling deformation,exhibits finer grains(3.35μm)compared to the D0-T6 sample(grain size of 4.23μm)without cold rolling.Cold rolling refines the grains that grow in solution treatment.Due to the combined effects of finer and more dispersed precipitates,higher dislocation density and smaller grains,the yield strength and ultimate tensile strength of the D1-T6 sample can reach 663 and 737 MPa,respectively.In comparison to the as-extruded and D0-T6 samples,the yield strength of the D1-T6 sample increases by 415 and 92 MPa,respectively.

Effect of Ca modification on the elemental composition, microstructure and tensile properties of Al?7Si?0.3Mg alloy

The effect of Ca addition on the elemental composition,microstructure,Brinell hardness and tensile properties of Al-7 Si-0.3 Mg alloy were investigated.The residual content of Ca in the alloy linearly increased with the amount of Ca added to the melt.The optimal microstructure and properties were obtained by adding 0.06 wt%Ca to Al-7 Si-0.3 Mg alloy.The secondary dendrite arm spacing(SDAS)of the primaryαphase decreased from 44.41μm to 19.4μm,and the eutectic Si changed from coarse plates to fine coral.The length of the Fe-rich phase(β-Al5 Fe Si)decreased from 30.2μm to 3.8μm,and the Brinell hardness can reach to 66.9.The ultimate tensile strength,yield strength,and elongation of the resulting alloy increased from 159.5 MPa,79 MPa,and 2.5%to 212 MPa,86.5 MPa,and 4.5%,respectively.The addition of Ca can effectively refine the primaryαphase and modify the eutectic Si phase,likely because Ca enrichment at the front of the solid-liquid interface led to undercooling of the alloy,reduced the growth rate of the primaryαphase,and refined the grain size.Also,it could increase the latent heat of crystallization,undercooling,and the nucleation rate of eutectic Si,which was beneficial to the improvement of the morphology of eutectic Si.

Microstructure and properties of AlSi7Mg alloy fabricated by selective laser melting

The AlSi7Mg alloy was fabricated by selective laser melting(SLM),and its microstructure and properties at different building directions after heat treatment were analyzed.Results show that the microstructure of SLM AlSi7Mg samples containes three zones:fine grain zone,coarse grain zone,and heat affected zone.The fine-grain regions locate inside the molten pool,and the grains are equiaxed.The coarse-grain regions locate in the overlap of molten pools.After T6 treatment,the microstructure at the molten pool boundary is still the network eutectic Si,but the network structure becomes discrete,and is composed of intermittent,chain-like eutectic Si particles.The yield strength at three directions(xy,45°,z direction)of the AlSi7Mg alloy samples fabricated by SLM is improved after T6 heat treatment.The fracture mechanism of the samples is a mixed ductile and brittle fracture before heat treatment and ductile fracture after heat treatment.

Microstructure refinement,mechanical and biocorrosion properties of Mg–Zn–Ca–Mn alloy improved by a new severe plastic deformation process

In this study,the microstructural evolution,mechanical properties and biocorrosion performance of a Mg–Zn–Ca–Mn alloy were investigated under different conditions of heat treatment,extrusion,one pass and two passes of half equal channel angular pressing(HECAP)process.The results showed significant grain refinement of the homogenized alloy after two passes of HECAP process from 345μm to 2μm.Field emission scanning electron microscopy(FESEM)revealed the presence of finer Mg_(6)Zn_(3)Ca_(2)phase as well asα-Mn phase after HECAP process.The results also showed that mechanical characteristics such as yield strength,ultimate tensile strength and elongation of the HECAPed samples improved by~208%,~144%and~100%compared to the homogenized one,respectively.Crystallographic texture analysis indicated that most of the grains at the surface were reoriented parallel to the(0001)basal plane after HECAP process.Electrochemical corrosion tests and immersion results indicated that the sample with two passes of HEACP had the highest biocorrosion resistance confirming that the basal planes had the lowest corrosion rate compared to the non-basal ones.The mechanical behavior and bio-corrosion evaluation demonstrated that the HECAPed Mg–Zn–Ca–Mn alloy has great potential for biomedical applications and a mechanism was proposed to explain the interrelations between the thermomechanical processing and bio-corrosion behavior.

Effect of Ni on microstructure and mechanical properties of Al−Mg−Si alloy for laser powder bed fusion

The microstructures and mechanical properties were systematically studied for the high-strength Al−5Mg_(2)Si−1.5Ni alloy fabricated by laser powder bed fusion(L-PBF).It is found that the introduction of Ni(1.5 wt.%)into an Al−5Mg_(2)Si alloy can significantly improve the L-PBF processibility and provide remarkable improvement in mechanical properties.The solidification range of just 85.5 K and the typical Al−Al3Ni eutectics could be obtained in the Ni-modified Al−5Mg_(2)Si samples with a high relative density of 99.8%at the volumetric energy density of 107.4 J/mm^(3).Additionally,the refined hierarchical microstructure was mainly characterized by heterogeneousα-Al matrix grains(14.6μm)that contain the interaction between dislocations and Al−Al3Ni eutectics as well as Mg_(2)Si particles.Through synergetic effects of grain refinement,dislocation strengthening and precipitation strengthening induced by Ni addition,the L-PBFed Al−5Mg_(2)Si−1.5Ni alloy achieved superior mechanical properties,which included the yield strength of(425±15)MPa,the ultimate tensile strength of(541±11)MPa and the elongation of(6.2±0.2)%.

Microstructure, mechanical, and corrosion properties of extruded low-alloyed Mg–xZn–0.2Ca alloys

The microstructure, mechanical, and corrosion properties of extruded low-alloyed Mg xZn 0.2Ca (x=0, 1.0, 2.0, 3.0) alloys were investigated in this study. Findings from scanning electron microscope, X-ray diffraction and transmission electron microscopy results indicate that the amount of ternary Ca2Mg6Zn3 phase, as the only secondary phase in 1.0Zn, 2.0Zn, and 3.0Zn alloys, gradually increases with the addition of Zn, while the Mg2Ca phase was observed in the Mg 0.2Ca alloy only. Zn has a strong effect on the orientation and intensity of textures, which also influence mechanical behaviors, as revealed by electron back-scatter diffraction. Among all the alloys, the Mg 2.0Zn 0.2Ca alloy obtains the maximum tensile strength (278 MPa) and yield strength (230 MPa). Moreover, Zn addition has an evident influence on the corrosion properties of Mg xZn 0.2Ca alloy, and Mg 1.0Zn 0.2Ca alloy exhibits the minimum corrosion rate. This paper provides a novel low-alloyed magnesium alloy as a potential biodegradable material.

Effects of Ag addition on mechanical properties and microstructures of Al-8Cu-0.5Mg alloy

The mechanical properties and microstructures of Al-8Cu-0.5Mg alloy with and without Ag addition were studied at both room- and elevated-temperatures. The results show that the alloy with Ag is strengthened by a homogeneous distribution of coexistent θ′ and ? precipitates on the matrix (001) and (111) planes, respectively, whereas the alloy without Ag by θ′ precipitates only. The small size and high volume fraction of θ′ and ? precipitates in the Ag-containing alloy improve the tensile strength and yield strength, especially those at the elevated temperatures. However, it is also responsible for the decrease in elongation, compared with the alloy without Ag, which is due to the microcracks initiated from the inherent incompatibility between the particles and the Al matrix during deformation.

Effect of Zn addition on microstructure and mechanical properties of cast Mg-Gd-Y-Zr alloys

The effects of Zn addition on the microstructure and mechanical properties of Mg.10Gd.3Y.0.6Zr(wt.%)alloys in the as-cast,solution-treated,and peak-aged conditions were investigated.Experimental results reveal that the microstructure of the as-cast alloy without Zn consists ofα-Mg and Mg24(Gd,Y)5 phases,and the alloy with 0.5 wt.%Zn consists ofα-Mg,(Mg,Zn)3(Gd,Y)and Mg24(Gd,Y,Zn)5 phases.With the addition of Zn increasing to 1 wt.%,the Mg24(Gd,Y,Zn)5 phase disappears and some needle-like stacking faults distribute along the grain boundaries.Moreover,the 18R long-period stacking ordered(LPSO)phase is observed in the as-cast alloy with 2 wt.%Zn.After solution treatment,the Mg24(Gd,Y)5 and Mg24(Gd,Y,Zn)5 eutectic phases are completely dissolved,and the(Mg,Zn)3(Gd,Y)phase,needle-like stacking faults and 18R LPSO phase all transform into 14H LPSO phase.Both the suitable volume fraction of 14H LPSO phases and the fine ellipsoidal-shapedβ′phases make the peak-aged alloy with 0.5 wt.%Zn exhibit excellent comprehensive mechanical properties and the UTS,YS and elongation are 338 MPa,201 MPa and 6.8%,respectively.

Microstructure,mechanical properties and corrosion behavior of quaternary Mg−1Zn−0.2Ca−xAg alloy wires applied as degradable anastomotic nails

The microstructure,mechanical properties and corrosion behavior of quaternary degradable Mg−1Zn−0.2Ca−xAg(x=1,2,4 wt.%)alloy wires,intended as anastomotic nails,were investigated.It was found that these Ag-containing alloy wires mainly consist of Mg matrix and Ag17Mg54 phase,characterized by SEM,EDS,XRD and TEM.Tensile and knotting tests results demonstrate the superior mechanical properties of these alloy wires.Especially,Mg−1Zn−0.2Ca−4Ag alloy exhibits the highest mechanical properties,i.e.an ultimate tensile strength of 334 MPa and an elongation of 8.6%.Moreover,with increasing Ag content,the corrosion rates of these alloy wires remarkably increase due to the formation of more micro-galvanic coupling between Mg matrix and Ag17Mg54 phase,shown by mass loss and scanning Kelvin probe force microscopy(SKPFM)results.The present alloy can be completely degraded within 28 d,satisfying the property requirements of anastomotic nails.

Study of rare earth element effect on microstructures and mechanical properties of an Al-Cu-Mg-Si cast alloy

The improvements of microstructures and properties of a high strength aluminum cast alloy were studied. The effects of rare earth elements on the microstructures and mechanical properties of the high strength cast alloy Al-Cu-Mg-Si were investigated. The result shows that the addition of rare earth elements can change the microstructures in refining the grain size of the alloy and making the needle-like and laminar eutectic Si to a granular Si. With the increase of the rare earth, the tensile strength and elongation of the alloy increase first and then fall down. The mechanical properties of the alloy will reach the highest value when the content of rare earth elements is about 0.7%.

Microstructure and mechanical and corrosion properties of hot-extruded Mg–Zn–Ca–(Mn)biodegradable alloys

Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based alloys,Mg–Zn–Ca–(Mn)alloys have been extensively investigated for medical applications because the constituent elements of these alloys,Mg,Zn,Ca,and Mn,are present in human tissues as nutrient elements.In this study,we investigated the effect of the hot extrusion temperature on the microstructure,mechanical properties,and biodegradation rate of Mg–Zn–Ca–(Mn)alloys.The results showed that the addition of Mn and a decrease in the extrusion temperature resulted in grain refinement followed by an increase in the strength and a decrease in the elongation at fracture of the alloys.The alloys showed different mechanical properties along the directions parallel and perpendicular to the extrusion direction.The corrosion test of the alloys in the Hanks’solution revealed that the addition of Mn significantly reduced the corrosion rate of the alloys.The Mg–2 wt%Zn–0.7 wt%Ca–1 wt%Mn alloy hot-extruded at 300℃ with an ultimate tensile strength of 278MPa,an yield strength of 229MPa,an elongation at fracture of 10%,and a corrosion rate of 0.3 mm/year was found to be suitable for orthopedic implants.

Microstructure and mechanical behavior of the Mg-Mn-Ce magnesium alloy sheets

The microstructural evolution and mechanical behavior of Mg-Mn-Ce magnesium alloy were investigated in the present study.Mg alloy was prepared with metal model casting method and subsequently hot extruded at 703 K with the reduction ratio of 101:1.The grains were dynamically recrystallized after the extrusion process.Moreover,the(0002)pole figure of Mg-Mn-Ce alloy developed a splitting of pronounced basal texture.The mechanical properties were different due to different angles between c-axis and loading direction(0°,45°and 90°)in the tensile tests.This significantly induces an asymmetry in the yield behavior.The Mg-Mn-Ce alloy exhibits a classical dimple structure as a result of slip accumulation and ductile tear.

Microstructure and mechanical properties of as-cast Mg-Sn-Ca alloys and effect of alloying elements

The effect of Sn, Ca, Al, Si and Zn addition on the compressive strength of cast Mg-Sn-Ca （TX） alloys was studied in the temperature range of 25-250 °C and correlated with the microstructure. The Sn to Ca mass ratio up to 2.5 contributes to the formation of Mg2Ca phase at the grain boundaries and CaMgSn in the matrix, while a ratio of 3 gives only CaMgSn phase mostly in the matrix. While the compressive strength decreases with the increase in temperature, for Sn/Ca up to 2.5, a plateau occurs in 100-175 °C, which is attributed to the strengthening by Mg2Ca. However, for ratio of 3, the strength is lower and decreases more gradually. Mg-3Sn-2Ca （TX32） has the highest strength and the addition of 0.4%Al increases its strength but simultaneous addition of Si lowers the strength. Likewise, the addition of Zn improves its strength but simultaneous addition of Al slightly decreases the strength. The results are correlated with the types of intermetallic phases that form in various alloys.

Influence of Ca addition on microstructure,mechanical properties and corrosion behavior of Mg-2Zn alloy

The microstructure,mechanical properties and corrosion behaviors of as-cast ternary Mg-2Zn-x Ca(x=0,0.2,0.4,0.8)alloys have been investigated in this study.Results indicate that the microstructure of Mg-Zn-Ca alloys can be significantly refined with increasing Ca concentration.Moreover,the alloys with different contents of Ca exhibit the different phases formation behaviors,i.e.α-Mg+Ca_2Mg_6Zn_3 phases for Mg-2Zn-0.2Ca and Mg-2Zn-0.4Ca alloys,andα-Mg+Ca_2Mg_6Zn_3+Mg_2Ca phases for Mg-2Zn-0.8Ca alloy,respectively.Among all the alloys,the maximum ultimate tensile strength and elongation(161 MPa and 9.1%)can be attained for the Mg-2Zn-0.2Ca alloy.Corrosion tests in Hanks’balanced salt solution indicated that Ca addition is detrimental to corrosion resistance of Mg-2Zn alloy.The relationship between as-cast microstructure and properties for different Ca-containing alloys is also discussed in detail.

Effects of Zn content on the microstructure and the mechanical and corrosion properties of as-cast low-alloyed Mg–Zn–Ca alloys

The effects of Zn content on the microstxucture and the mechanical and corrosion properties of as-cast low-alloyed Mg-xZn~.2Ca alloys （x = 0.6wt%, 2.0wt%, 2.5wt%, hereafter denoted as 0.6Zn, 2.0Zn, and 2.5Zn alloys, respectively） axe investigated. The results show that the Zn content not only influences grain refinement but also induces different phase precipitation behaviors. The as-cast microstxucture of the 0.6Zn alloy is composed of ct-Mg, Mg2Ca, and Ca2Mg6Zn3 phases, whereas 2.0Zn and 2.5Zn alloys only contain ct-Mg and Ca2Mg6Zn3 phases, as revealed by X-ray diffraction （XRD） and txonsmission electron microscopy （TEM） analyses. Moreover, with in- creasing Zn content, both the ultimate tensile strength （UTS） and the elongation to fracture first increase and then decrease. Among the three investigated alloys, the largest UTS （178 MPa） and the highest elongation to fracture （6.5%） are obtained for the 2.0Zn alloy. In addition, the corrosion rate increases with increasing Zn content. This paper provides on updated investigation of the alloy composi- tion-microstxucture-property relationships of different Zn-containing Mg-Zn-Ca alloys.

Microstructure and mechanical properties of squeeze-cast Al−5.0Mg−3.0Zn−1.0Cu alloys in solution-treated and aged conditions

The microstructure and mechanical properties at different depths of squeeze-cast,solution-treated and aged Al−5.0Mg−3.0Zn−1.0Cu alloy were investigated.For squeeze-cast alloy,from casting surface to interior,the grain size ofα(Al)matrix and width of T-Mg32(AlZnCu)49 phase increase significantly,while the volume fraction of T phase decreases.The related mechanical properties including ultimate tensile strength(UTS)and elongation decrease from 243.7 MPa and 2.3%to 217.9 MPa and 1.4%,respectively.After solution treatment at 470℃ for 36 h,T phase is dissolved into matrix,and the grain size increases so that the UTS and elongation from surface to interior are respectively reduced from 387.8 MPa and 18.6%to 348.9 MPa and 13.9%.After further peak-aging at 120℃ for 24 h,numerous G.P.II zone andη′phase precipitate in matrix.Consequently,UTS values of the surface and interior increase to 449.5 and 421.4 MPa,while elongation values decrease to 12.5%and 8.1%,respectively.

Effect of Zn content on microstructure,mechanical properties and thermal conductivity of extruded Mg-Zn-Ca-Mn alloys

Mg-Zn-Ca-Mn series alloys are developed as promising candidates of 5G communication devices with excellent thermal conductivities,great ductility,and acceptable strength.In present paper,Mg-x Zn-0.4Ca-0.2Mn(x=2wt%,4wt%,6wt%)alloys were prepared by a near-solidus extrusion and the effect of Zn content on mechanical and thermal properties were investigated.The results showed that the addition of minor Ca led to the formation of Ca_(2)Mg_(6)Zn_(3) eutectic phase at grain boundaries.A type of bimodal microstructure occurred in the as-extruded alloys,where elongated coarse deformed grains were embedded in refined recrystallized grains matrix.Correspondingly,both yield strength and ductility of the alloys were significantly enhanced after extrusion due to the great grain refinement.Specially,higher Zn content led to the increment in yield strength and a slight reduction in elongation due to the larger fractions of second phase particles.The room temperature thermal conductivity of as-extruded alloys was also improved compared with that of as-cast counterparts.The increment of Zn content decreased the thermal conductivity of both as-cast and as-extruded alloys,which was due to the increased second phase fraction and solution atoms in the matrix,that hindering the motion of electrons.The as-extruded Mg-2Zn-0.4Ca-0.2Mn(wt%)alloy exhibited the highest elongation of 27.7% and thermal conductivity of 139.2 W/(m·K),combined with an acceptable ultimate tensile strength of 244.0 MPa.The present paper provides scientific guidance for the preparation of lightweight materials with high ductility and high thermal conductivity.