Mg-6Zn-1Cu-0.5Ce镁合金的非枝晶组织演变及机理

半固态金属坯料部分重熔是半固态金属触变成形工艺的重要技术环节,采用等温热处理法对Mg-6Zn-1Cu-0.5Ce镁合金在部分重熔过程中的非枝晶组织演变过程和机理进行研究。结果表明:在半固态重熔初始阶段,Mg-6Zn-1Cu-0.5Ce合金沿晶界分布的共晶相逐渐向α-Mg基体中扩散溶解,达到共晶熔化温度后,剩余部分开始熔化。随着保温时间的进一步延长,为了降低系统的界面能,颗粒将发生合并长大。其中,非枝晶颗粒的分离是由液相沿亚晶界浸渗和根部重熔两种机制起主导作用。Mg-6Zn-1Cu-0.5Ce合金的最佳等温热处理工艺为保温温度600℃和保温时间25 min,采用该工艺处理后所得非枝晶颗粒平均尺寸为57μm,形状因子为1.16,固相率为68%。

Investigation on microstructures and mechanical properties of Mg-6Zn-0.5Ce-xMn(x=0 and 1)wrought magnesium alloys

The microstructure evolution and mechanical properties of Mg–6Zn–0.5Ce–xMn(x=0 and 1 wt.%)wrought magnesium alloys were researched,and the morphologies and role of Mn element in the experimental alloys were analyzed.The research shows that all of Mn elements form theα-Mn pure phases,which do not participate in the formation of other phases,such as theτ-phases.The mechanical properties of Mn-containing alloys in as-extruded and aged states are superior to Mn-free alloys.During the hot extrusion process,the dispersed fineα-Mn particle phase hinders the migration of grain boundaries and inhibits dynamic recrystallization,which mainly takes effect of grain refining and dispersion hardening.During the aging treatments,the dispersed fineα-Mn particle phase not only hinders the growth of the solution-treated grains,but also becomes the nucleation cores ofβ1 rod-like precipitate phase,which is conducive to increasing the nucleation rate of the precipitate phase.For the aged alloy,the Mn addition mainly takes effect of grain refining and promoting aging strengthening.

Mg−6Zn−1Mn−4Sn−0.5Ca合金在挤压和时效过程中的组织演变和析出强化

采用光学显微镜、扫描电子显微镜、透射电镜、硬度试验和拉伸试验对Mg−6Zn−1Mn−4Sn−0.5Ca(ZMT614−0.5Ca)合金在挤压态和时效态的组织变化及力学性能进行研究。结果表明:铸态ZMT614−0.5Ca合金主要包含α-Mg、Mg−Zn和CaMgSn相。热挤压过程有效地细化晶粒且形成完全动态再结晶组织。挤压态合金的平均晶粒尺寸约为4.85μm。固溶处理后,高熔点CaMgSn仍然存在,起着重要的钉扎作用和阻碍晶界移动。时效处理后,合金ZMT614−0.5Ca具有良好的综合力学性能,屈服强度、抗拉强度和伸长率分别为338 MPa、383 MPa和7.5%。和挤压态相比,合金屈服强度提升约36%,其主要原因是时效过程β相的析出强化。

快速凝固Mg-6Zn-1Y-1Ce合金的TEM组织(英文)

利用单辊甩带技术制备快速凝固Mg-6Zn-1Y-1Ce薄带,并利用透射电子显微镜和能谱仪分析薄带组织。结果表明:薄带近辊面区域晶粒内部和晶界处分布着高密度颗粒,颗粒密度在中间区域和自由面区域有所降低;快速凝固合金主要由过饱和的--Mg固溶体、T相和W相组成,同时还存在少量的二十面体准晶相颗粒和Mg4Zn7相颗粒;其中T相为体心正交晶体结构,是由于体心正方结构的Mg12Ce相中部分Mg原子被Zn原子代替而形成的。

高温环境下Mg-Zn-Zr-Ce合金的变形行为研究

研究了Mg-6Zn-0.5Zr-0.5Ce镁合金的显微结构和热变形行为,并构建了该合金的热加工图。结果表明,铸态和退火态Mg-6Zn-0.5Zr-0.5Ce镁合金主要由α-Mg基体和分布在晶界和晶粒内部的第二相构成。随着真应变的不断变大,流变应力先变大后下降,并逐渐趋于平稳。加工失稳区位于ε=0.1～1.0 s-1,T=523～573 K区域,ε=1.0 s-1,T=673 K,η=44%是Mg-6Zn-0.5Zr-0.5Ce镁合金最佳的加工条件。

Effect of Zener–Hollomon Parameter on High-Temperature Deformation Behaviors of Mg–6Zn–1.5Y–0.5Ce–0.4Zr Alloy

High-temperature compressive deformation behaviors of Mg–6Zn–1.5Y–0.5Ce–0.4Zr alloy were investigated at temperatures and strain rates ranging from 523 to 673 K and from 0.001 to 1 s~(-1),respectively.The studied alloy was mainly composed ofα-Mg,Mg_(3)Zn_(6)Y(I phase),Mg–Zn–Ce and Mg_(3)Zn_(3)Y_(2)(W phase).The constitutive equation of Mg alloy was obtained,and the apparent activation energy(Q)was determined as 200.44 k J/mol,indicating that rare earth phase increases the difficulty of deformation.The work hardening involves three stages:(1)linear hardening stage;(2)strain hardening stage;and(3)softening and steady-state stage.During these three stages,the dislocation aggregation and tangling,dynamic recovery and recrystallization occur sequentially.To characterize the dynamic recrystallization(DRX)volume fraction,the DRX kinetics was investigated using the Avrami-type equation.The deformation mechanism of magnesium alloy under different Zener–Hollomon parameter(Z)value conditions was also studied.At high Z values and intermediate conditions,dislocations rapidly generate and pile up in the alloy.Recrystallization is hardly seen at this time.At low Z condition,the DRX occurs in the alloy.

铸态镁合金Mg-xZn-0.5Y-0.5Zr热裂缺陷研究

通过自制的"T"字形模具研究了不同配比的Zn对Mg-xZn-0.5Y-0.5Zr(x=1.5,2.5,3.5 and 4.5(%,质量分数))系合金热裂敏感性的影响。通过对"T"型试样热节处宏观热裂纹的观察以及石蜡渗透法测定的裂纹的体积来表征其热裂倾向性大小。此外采用扫描电镜(SEM)进行合金的组织形貌微观分析和裂纹自由断口表面观察,并利用X射线衍射(XRD)及投射电镜(TEM)等实验手段对其进行物相分析,确定其低熔点相主要组成,进而研究对热裂缺陷的影响。整个熔炼浇注过程利用A/D数模转换器对凝固过程进行了温度-应力采集。结果表明,MgxZn-0.5Y-0.5Zr合金的主要相组成为α-Mg,W相(Mg3Zn3Y2)及I相(Mg3Zn6Y),随着Zn含量从1.5%增加到4.5%,低熔点析出相含量明显增多,提高了枝晶间残余液相的补缩能力,有效的防止了裂纹的萌生和扩展,当Zn含量较低时,液膜理论和凝固收缩补偿理论是诠释热裂纹萌生的主要理论基础。随着Zn含量的增加,残余液相的充分补偿,桥接理论是热裂形成的主要机理。此系合金热裂敏感性由大到小顺序为Mg-1.5Zn-0.5Y-0.5Zr,Mg-2.5Zn-0.5Y-0.5Zr,Mg-3.5Zn-0.5Y-0.5Zr,Mg-4.5Zn-0.5Y-0.5Zr。