Mg微合金化对4Cr3MoSiV模具钢热疲劳性能的影响

研究微量Mg对4Cr3Mo Si V模具钢热疲劳性能的影响。Mg具有抑制Mo、V和Cr等碳化物形成元素在晶界析出的作用,使基体析出细小均匀分布的碳化物颗粒,提高材料抗疲劳软化能力,阻碍热疲劳裂纹的萌生和扩展。但过量的Mg也促进碳化物颗粒长大,软化基体,加速热疲劳裂纹的扩展。试验表明:当Mg添加质量分数为0.001 4%时,碳化物颗粒细小无明显长大,对热疲劳寿命有利;但当Mg添加质量分数达到0.002 8%时,碳化物颗粒出现明显聚集长大的现象,基体软化严重,对热疲劳寿命不利。

Mg含量对AlSi_(10)Sn_(4)Mg_(x)合金阻尼和力学性能的影响

研究了AlSi_(10)Sn_(4)Mg_(x)(x为质量分数0~4.0%)合金的力学性能与阻尼性能,并从Mg对Al/Sn润湿性、Mg对合金组织的影响等方面分析了阻尼和力学性能提高机制.力学性能测试结果表明,当Mg质量分数为0~1.0%时,试样的抗拉强度随着Mg含量的增加而提高、断后伸长率变化较小,Mg质量分数为1.0%试样的抗拉强度为161 MPa、断后伸长率为3.4%;继续增加Mg含量,试样的抗拉强度显著提高,但断后伸长率明显降低.试样的阻尼性能随Mg含量的增加先提高后降低,Mg质量分数为1.0%试样的阻尼性能较高,且具有良好的高温和高频阻尼性能,25℃/1 Hz、200℃/1 Hz和25℃/40 Hz条件下阻尼损耗因子tanh分别达到0.038、0.058和0.069.少量Mg的加入使Al/Sn润湿性明显提高,促使β-Sn相沿晶界呈细小弥散分布;同时,少量的Mg使AlSi_(10)Sn_(4)Mg_(x)中的共晶Si相变质球化,并生成Mg2Si强化相,是合金阻尼和力学性能提高的主要原因.

Effects of Hg and Ga on microstructures and electrochemical corrosion behaviors of Mg anode alloys

The effects of Hg and Ga on the electrochemical corrosion behaviors of the Mg-2%Hg, Mg-2%Ga and Mg-2%Hg-2%Ga (mass fraction) alloys were investigated by measurements of polarization curves, galvanostatic tests and measurements of electrochemical impedance spectroscopy. Scanning electron microscopy, X-ray diffractometry and energy dispersive spectrometry were employed to characterize the microstructures and the corroded surface of the above alloys. The results demonstrate that the microstructure of the Mg-2%Ga alloy is solid solution and the Mg-2%Hg and Mg-2%Hg-2%Ga alloys have white second-phases at the grain boundaries. The Mg-2%Ga alloy has the worst electrochemical activity and the best corrosion resistance, showing a mean potential of -1.48 V and a corrosion current density of 0.15 mA/cm2. The Mg-2%Hg-2%Ga alloy has the best electrochemical activity and the worst corrosion resistance, showing a mean potential of -1.848 V and a corrosion current density of 2.136 mA/cm2. The activation mechanism of the Mg-Hg-Ga alloy is dissolution-deposition of the Hg and Ga atoms.

Effects of Li content on microstructure and mechanical properties of as-cast Mg-xLi-3Al-2Zn-0.5Y alloys

The effects of Li content on the microstructure and mechanical properties of the as-cast Mg−xLi−3Al−2Zn−0.5Y(LAZx32-0.5Y)alloys were investigated by XRD,SEM,TEM,hardness tester and universal testing machine.The results show that the matrix of the alloy transforms fromα-Mg toα-Mg+β-Li and then toβ-Li when the Li content increases from 4%to 14%(mass fraction).All LAZx32-0.5Y alloys contain AlLi and Al_(2)Y,while MgLi_(2)Al appears only in the alloy containing theβ-Li matrix.As the Li content increases,the content of AlLi and MgLi_(2)Al gradually increases,while the content of Al_(2)Y does not change much.As the Li content increases from 4%to 10%,the ultimate tensile strength and hardness of the as-cast LAZx32-0.5Y alloys gradually decrease while the elongation gradually increases.The corresponding fracture mechanism changes from cleavage fracture to quasi-cleavage fracture and then to microporous aggregation fracture.This is mainly attributed to the decrease ofα-Mg and the increase ofβ-Li in the alloy.When the Li content continues to increase to 10%and 14%,the yield strength,ultimate tensile strength and hardness of the as-cast LAZx32-0.5Y alloys gradually increase,while the elongation decreases sharply,which is mainly attributed to the nano-scale MgLi_(2)Al uniformly distributed in theβ-Li matrix.

Microstructural evolution during unsteady-state horizontal solidification of Al-Si-Mg(356) alloy

The increasing demand for reducing vehicle weight in the automotive and aerospace industries has raised the need to develop improved structural aluminum-based alloys. Thus, horizontal solidification experiment with the Al-7%Si-0.3%Mg（mass fraction） alloy was carried out. A water-cooled horizontal directional solidification device was developed and used. Microstructural characterization was carried out using traditional techniques of metallography, optical microscopy and SEM microscopy. The Thermo-Calc software was used to generate the solidification path of the investigated alloy with addition of 0.17% Fe（mass fraction）. The effects of the thermal parameters such as the growth rate（VL）, cooling rate（TC） and solidification local time（tSL） on the formation of the macrostructure and on the dendritic microstructure evolution were evaluated. A columnar to equiaxed transition（CET） was found for VL and TC values from 0.82 to 0.98 mm/s and from 1.71 to 2.55 ℃/s, respectively. The microstructure was characterized by the measurement of the primary and secondary dendrite arm spacings（λ1 and λ2, respectively）. Experimental laws of λ1 =f（VL, TC） and λ2 =f（tSL） were proposed. It is observed that the interdendritic region is composed of the following eutectic mixture： a（Al）＋Si＋p-Al8 Mg3 Fe Si6＋q-Mg2 Si.

Microstructural evolution of new type Al-Zn-Mg-Cu alloy with Er and Zr additions during homogenization

A comprehensive study on the microstructural evolution of a new type Al-Zn-Mg-Cu-Er-Zr alloy duringhomogenization was conducted by optical microscope,scanning electron microscope,transmission electron microscopy and X-raydiffraction analysis.The results show that serious segregation exists in as-cast alloy,and the primary phases are T(AlZnMgCu),S(Al2CuMg)and Al8Cu4Er,which preferentially locate in the grain boundary regions.The soluble T(AlZnMgCu)and S(Al2CuMg)phases dissolve into the matrix gradually during single-stage homogenized at465°C with prolonging holding time,but the residualAl8Cu4Er phase cannot dissolve completely.Compared with the single-stage homogenization,both a finer particle size and a highervolume fraction of L12-structured Al3(Er,Zr)dispersoids can be obtained in the two-stage homogenization process.A suitablehomogenization scheme for the present alloy is(400°C,10h)+(465°C,24h),which is consistent with the results of homogenizationkinetic analysis.

Effect of Mg addition on mechanical and thermoelectrical properties of Al-Al_2O_3 nanocomposite

The effects of Mg addition on mechanical thermo-electrical properties of Al.Mg/5%Al2O3 nanocomposite with differentMg contents （0, 5%, 10% and 20%） produced by mechanical alloying were studied. Scanning electron microscopy analysis （SEM）,X-ray diffraction analysis （XRD） and transmission electron microscopy （TEM） were used to characterize the produced powder. Theresults show that addition of Mg forms a predominant phase （Al.Mg solid solution）. By increasing the mass fraction of Mg, thecrystallite size decreases and the lattice strain increases which results from the atomic penetration of Mg atoms into the substitutionalsites of Al lattice. The microhardness of the composite increases with the increase of the Mg content. The thermal and electricalconductivities increase linearly with the temperature increase in the inspected temperature range. Moreover, the thermalconductivity increases with the increase of Mg content.

Microstructure and mechanical properties of as-cast Mg-Sn-Ca alloys and effect of alloying elements

The effect of Sn, Ca, Al, Si and Zn addition on the compressive strength of cast Mg-Sn-Ca （TX） alloys was studied in the temperature range of 25-250 °C and correlated with the microstructure. The Sn to Ca mass ratio up to 2.5 contributes to the formation of Mg2Ca phase at the grain boundaries and CaMgSn in the matrix, while a ratio of 3 gives only CaMgSn phase mostly in the matrix. While the compressive strength decreases with the increase in temperature, for Sn/Ca up to 2.5, a plateau occurs in 100-175 °C, which is attributed to the strengthening by Mg2Ca. However, for ratio of 3, the strength is lower and decreases more gradually. Mg-3Sn-2Ca （TX32） has the highest strength and the addition of 0.4%Al increases its strength but simultaneous addition of Si lowers the strength. Likewise, the addition of Zn improves its strength but simultaneous addition of Al slightly decreases the strength. The results are correlated with the types of intermetallic phases that form in various alloys.

Effects of Mg content on microstructure and mechanical properties of low Zn-containing Al-xMg-3Zn-1Cu cast alloys

Effects of Mg content on the microstructure and mechanical properties of low Zn-containing Al−xMg−3Zn−1Cu cast alloys(x=3−5,wt.%)were investigated.As Mg content increased in the as-cast alloys,the grains were refined due to enhanced growth restriction,and the formation ofη-Mg(AlZnCu)_(2) and S-Al_(2)CuMg phases was inhibited while the formation of T-Mg_(32)(AlZnCu)_(49 )phase was promoted when Mg content exceeded 4 wt.%.The increase of Mg content encumbered the solution kinetics by increasing the size of eutectic phase but accelerated and enhanced the age-hardening through expediting precipitation kinetics and elevating the number density of the precipitates.As Mg content increased,the yield strength and tensile strength of the as-cast,solution-treated and peak-aged alloys were severally improved,while the elongation of the alloys decreased.The tensile strength and elongation of the peak-aged Al−5Mg−3Zn−1Cu alloy exceed 500 MPa and 5%,respectively.Precipitation strengthening implemented by T′precipitates is the predominant strengthening mechanism in the peak-aged alloys and is enhanced by increasing Mg content.