Microbiologically influenced corrosion resistance enhancement of coppercontaining high entropy alloy Fe_(x)Cu_(1−x)CoNiCrMn against Pseudomonas aeruginosa

To enhance the microbiologically influenced corrosion(MIC)resistance of FeCoNiCrMn high entropy alloy(HEAs),a series of Fe_(x)Cu_((1−x))CoNiCrMn(x=1,0.75,0.5,and 0.25)HEAs were prepared.Microstructural characteristics,corrosion behavior(morphology observation and electrochemical properties),and antimicrobial performance of Fe_(x)Cu_((1−x))CoNiCrMn HEAs were evaluated in a medium inoculated with typical corrosive microorganism Pseudomonas aeruginosa.The aim was to identify copper-containing FeCoNiCrMn HEAs that balance corrosion resistance and antimicrobial properties.Results revealed that all Fe_(x)Cu_((1−x))CoNiCrMn(x=1,0.75,0.5,and 0.25)HEAs exhibited an FCC(face centered cubic)phase,with significant grain refinement observed in Fe_(0.75)Cu_(0.25)CoNiCrMn HEA.Electrochemical tests indicated that Fe_(0.75)Cu_(0.25)CoNiCrMn HEA demonstrated lower corrosion current density(i_(corr))and pitting potential(E_(pit))compared to other Fe_(x)Cu_((1−x))CoNiCrMn HEAs in P.aeruginosa-inoculated medium,exhibiting superior resistance to MIC.Anti-microbial tests showed that after 14 d of immersion,Fe_(0.75)Cu_(0.25)CoNiCrMn achieved an antibacterial rate of 89.5%,effectively inhibiting the adhesion and biofilm formation of P.aeruginosa,thereby achieving resistance to MIC.

Electrochemical behavior of microbiologically influenced corrosion on Fe_3Al in marine environment

In this article, microbiologically influenced corrosion behavior of Fe3Al intermetallie compound in microorganism culture medium has been investigated by using weight loss methods, electrochemical techniques, and electron microscopy. Polarization curves showed that a sharp electrical current peak caused by surface pitting could be observed after Fe3Al electrodes were immersed in culture medium for 15 days when the polarization potential was about -790 mV vs SCE. Based on the electrochemical impedance spectroscopy （EIS） and the equivalent circuit parameters of the associated system, the corrosion products were found to exhibit a two-layer structured feature and the microorganisms could induce pitting and erosion corrosion of the inner layer. In addition, the passivating film of the inner layer was absolutely destroyed by microbial metabolic products.

Microbiologically influenced corrosion of cable bolts in underground coal mines:The effect of Acidithiobacillus ferrooxidans

Reports on corrosion failure of cable bolts,used in mining and civil industries,have been increasing in the past two decades.The previous studies found that pitting corrosion on the surface of a cable bolt can initiate premature failure of the bolt.In this study,the role of Acidithiobacillus ferrooxidans(A.ferrooxidans)bacterium in the occurrence of pitting corrosion in cable bolts was studied.Stressed coupons,made from the wires of cable bolts,were immersed in testing bottles containing groundwater collected from an underground coal mine and a mixture of A.ferrooxidans and geomaterials.It was observed that A.ferrooxidans caused pitting corrosion on the surface of cable bolts in the near-neutral environment.The presence of geomaterials slightly affected the p H of the environment;however,it did not have any significant influence on the corrosion activity of A.ferrooxidans.This study suggests that the common bacterium A.ferrooxidans found in many underground environments can be a threat to cable bolts'integrity by creating initiation points for other catastrophic failures such as stress corrosion cracking.

Anticorrosive Properties of Green Silver Nanoparticles to Prevent Microbiologically Influenced Corrosion on Copper in the Marine Environment

Microbiologically influenced corrosion is a global problem especially materials used in marine engineering.In that respect,inhibitors are widely used to control fouling and corrosion in marine systems.Most techniques used in inhibitor production are expensive and considered hazardous to the ecosystem.Therefore,scientists are motivated to explore natsural and green products as potent corrosion inhibitors especially in nano size.In this study,antibacterial and anticorrosive properties of green silver nanoparticles(AgNPs)were studied through weight loss,electrochemical characterization,and surface analysis techniques.The corrosion of copper(Cu)in artificial seawater(ASW),Halomonas variabilis(H.variabilis)NOSK,and H.variabilis+AgNPs was monitored using electrochemical measurements like open circuit potential(OCP),electrochemical impedance spectroscopy(EIS),and potentiodynamic polarization curves.AgNPs showed excellent antibacterial activity against pathogenic microorganisms.Electrochemical studies demonstrate a noticeable decrease in OCP and current density in ASW containing H.variabilis+AgNPs compared to both ASW and ASW inoculated with bacterium,which confirmed the decrease of corrosion rate of copper.Furthermore,the obtained voltammograms show that the silver nanoparticles were adsorbed on the copper electrode surface from the corrosion solution.Thus,the results prove that the novel idea of green silver nanoparticles acts as an anticorrosive film in the marine environment.

MICROBIOLOGICALLY INFLUENCED CORROSION ON WELD OF STAINLESS STEEL 304L

The influence of welding defects on MIC (microbiologically influenced corrosion) was studied.The open circuit potential (OCP) was measured during MIC test. It was found that OCP shifted to a higher level when the system was inoculated with bacteria and it decreased dramatically when MIC started. Among a series of welding defects golden heat tint was found the most susceptible to MIC. The tubercles over pitting were observed with SEM. Some elements inside of the tubercles were analysed with EDXA. Microbiological analysis of a corroded and a non-corroded sample revealed no significant difference between them with the exception of the number of the manganeseoxidising bacteria.

Study of Microbiologically Induced Corrosion Action on Al-6Mg-Zr and Al-6Mg-Zr-Sc

The corrosion behaviors of Al-6Mg-Zr and Al-6Mg-Zr-Sc in the sulfate-reducing bacteria （SRB） solution in anaerobic environment were studied using electrochemical, microbiological, and surface analysis methods. It was found that the oxide film was more compact owing to the addition of Sc resulting in the open circuit potential shifting by about 100mV positively. On the other hand, it was seen that the pitting sensitivity of Al-6Mg-Zr-Sc alloy in SRB solution decreased and its microbiologically influenced corrosion resistance was improved. Pitting corrosion occurring on the surface of the two alloys under the comprehensive action of the metabolism of SRB was observed by SEM. It was obtained by EDS that the corrosion degree increased with time and corrosion was furthered by deposition of the product.

THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

Microbiologically Induced Corrosion Action on Al-6Mg-Zr and Al-6Mg-Zr-Sc

The corrosion behaviors of Al-6Mg-Zr and Al-6Mg-Zr-Sc in sulfate-reducing bacteria（SRB） solution in the anaerobic environment were studied by electrochemical, microbiology and surface analysis methods. It is found that the oxide film is more compact resulting in the open circuit potential shifting about 100 mV positively due to the addition of Sc. On the other hand, it is demonstrated that pitting sensitivity of Al-6Mg-Zr-Sc alloy in the SRB solution is decreased and its microbiologically influenced corrosion resistance is improved.

Effect of organic carbon sources on the anodic corrosion of magnesium AZ31B by sulfate-reducing prokaryote

Corrosion caused by sulfate-reducing prokaryotes(SRP)is an important cause of magnesium alloy anode failure in oil pipeline.In this study,the effects of Desulfovibrio sp.HQM3 on the corrosion behavior of AZ31B magnesium alloy anode in organic carbon sources with different contents in simulated tidal flat environment were analyzed using weight loss test,surface analysis and electrochemical analysis technologies.The results showed that the weight loss rate of coupons in low carbon sources contents(0%,1%,10%)was higher than that in 100%carbon sources.Electrochemical analyses showed that the corrosion current density(J_(corr))under low carbon sources contents was larger,while the charge transfer resistance(R_(ct))was lower,leading to a higher corrosion rate compared to those under 100%carbon sources content.Observations from scanning electron microscopy(SEM)and confocal laser scanning microscopy(CLSM)revealed more severe pitting corrosion on the alloy surface in the absence of carbon sources.In addition,a large number of nanowires were observed between bacteria on the alloy surface using SEM.Combined with thermodynamic calculations,it was demonstrated that the corrosion of coupons by Desulfovibrio sp.HQM3 in the absence of carbon sources was achieved through extracellular electron transfer.

Corrosion behavior of B10 copper-nickel alloy beneath a deposit caused by sulfate-reducing bacteria with carbon source starvation in marine environments

Copper-nickel alloys can suffer severe localized corrosion in marine environments containing sulfate-reducing bacteria(SRB),but the effect of SRB on the under-deposit corrosion of copper-nickel alloys is unknown.In this work,the corrosion behavior of B10 copper-nickel alloy beneath a deposit caused by SRB with carbon source starvation in artificial seawater was studied based on electrochemical measurements and surface analysis.Results demonstrate that SRB with an organic carbon starvation can survive in artificial water but most SRB cells have died.The survived SRB cells can attach to the bare and deposit-covered B10 copper-nickel alloy,leading to the corrosion acceleration.Due to the limitation of organic carbon source,the pitting corrosion of B10 copper-nickel alloy caused by SRB is not serious.However,serious pitting corrosion of the deposit-covered B10 copper-nickel alloy can be found both in abiotic and biotic conditions,and the pitting corrosion and uniform corrosion are further accelerated by SRB.There is a galvanic effect between the bare and deposit-covered specimens in the presence of SRB in the early stage but the galvanic effect after 5 d of testing can be neglected due to the low OCP difference values.

Corrosion of Q235 steel affected by Pseudodesulfovibrio cashew differed with electron acceptors

Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard electrode potentials,which may lead to differences in corrosion,but their effects on corrosion by the same bacteria have not been reported.The corrosion of Q235 steel affected by Pseudodesulfovibrio cashew(P.cashew)in the sulfate and nitrate media under carbon starvation was studied.It was found that sulfate and nitrate did not lead to differences in corrosion under abiotic conditions.However,P.cashew promoted corrosion in both cases,and the consumption of H_(2)was the main mechanism for MIC.In addition,corrosion was more severe in the sulfate media.The higher corrosivity of P.cashew with sulfate as the electron acceptor is closely related to the higher number of sessile cells in the biofilm,higher bacterial motility,more hydrogen production pathways,and the increased gene expression of enzymes related to energy synthesis.

Toward a better understanding of microbiologically influenced corrosion caused by sulfate reducing bacteria

Sulfate reducing bacteria(SRB) are often the culprits of microbiologically influenced corrosion(MIC) in anoxic environments because sulfate is a ubiquitous oxidant. MIC of carbon steel caused by SRB is the most intensively investigated topic in MIC because of its practical importance. It is also because biogenic sulfides complicate mechanistic SRB MIC studies, making SRB MIC of carbon steel is a long-lasting topic that has generated considerable confusions. It is expedient to think that biogenic H_2S secreted by SRB acidifies the broth because it is an acid gas. However, this is not true because endogenous H_2S gets its H^+ from organic carbon oxidation and the fluid itself in the first place rather than an external source. Many people believe that biogenic H_2S is responsible for SRB MIC of carbon steel. However, in recent years,well designed mechanistic studies provided evidence that contradicts this misconception. Experimental data have shown that cathodic electron harvest by an SRB biofilm from elemental iron via extracellular electron transfer(EET) for energy production by SRB is the primary cause. It has been demonstrated that when a mature SRB biofilm is subjected to carbon source starvation, it switches to elemental iron as an electron source and becomes more corrosive. It is anticipated that manipulations of EET related genes will provide genetic-level evidence to support the biocathode theory in the future. This kind of new advances will likely lead to new gene probes or transcriptomics tools for detecting corrosive SRB strains that possess high EET capabilities.

Anaerobic microbiologically influenced corrosion mechanisms interpreted using bioenergetics and bioelectrochemistry： A review

Microbiologically influenced corrosion （MIC） is a major cause of corrosion damages, facility failures, and financial losses, making MIC an important research topic. Due to complex microbiological activities and a lack of deep understanding of the interactions between biofilms and metal surfaces, MIC occurrences and mechanisms are difficult to predict and interpret. Many theories and mechanisms have been pro- posed to explain MIC. In this review, the mechanisms of MIC are discussed using hioenergetics, microbial respiration types, and biofilm extracellular electron transfer （EET）. Two main MIC types, namely EET-MIC and metabolite MIC （M-ME）, are discussed. This brief review provides a state of the art insight into MIC mechanisms and it helps the diagnosis and prediction of occurrences of MIC under anaerobic conditions in the oil and gas industry.

Tribocorrosion behavior in artificial seawater and anti-microbiologically influenced corrosion properties of TiSiN-Cu coating on F690 steel

The TiSiN-Cu nanocomposite coating was deposited on F690 steel substrate by arc ion plating. The structure and composition, tribocorrosion behavior and anti-microbiologically influenced corrosion(MIC)properties of TiSiN-Cu coating were investigated. The results show that the TiSiN-Cu coating has unique nanocomposite structures. The results of tribocorrosion show that the potential and current change of F690 steel and TiSiN-Cu coatings tend to be opposite. The reason is that the F690 steel is non-passivated metal and the TiSiN-Cu coating has passivation phenomenon. The TiSiN-Cu coating possesses excellent tribocorrosion resistance. Cu ion released from TiSiN-Cu coating can effectively inhibit the corrosion caused by SRB.

Microbiologically influenced corrosion of titanium caused by aerobic marine bacterium Pseudomonas aeruginosa

Microbiologically influenced corrosion(MIC) is a big threat to the strength and safety of many metallic materials used in different environments throughout the world. The metabolites and bioactivity of the microorganisms cause severe deterioration on the metals. In this study, MIC of pure titanium(Ti) was studied in the presence of a highly corrosive aerobic marine bacterium Pseudomonas aeruginosa. The results obtained from electrochemical test showed that Ti was corrosion resistant in the abiotic culture medium after 14 d, while the increased corrosion current density(i_(corr)) obtained from polarization curves and the decreased charge transfer resistance(R_(ct)) from electrochemical impedance spectroscopy(EIS)indicated the accelerated corrosion of Ti caused by P. aeruginosa biofilm. For further confirmation of the above results, the surface of Ti was investigated using scanning electron microscopy(SEM), confocal laser scanning microscopy(CLSM) and X-ray photoelectron spectroscopy(XPS). According to the XPS results, TiO_2 was formed in both abiotic and biotic conditions, while unstable oxide Ti_2O_3 was detected in the presence of P. aeruginosa, leading to the defects in the passive film and localized corrosion. Pitting corrosion was investigated with the help of CLSM, and the largest pit depth found on Ti surface immersed in P. aeruginosa was 1.2 μm. Ti was not immune to MIC caused by P. aeruginosa.

Enhanced resistance of 2205 Cu-bearing duplex stainless steel towards microbiologically influenced corrosion by marine aerobic Pseudomonas aeruginosa biofilms

An antibacterial 2205-Cu duplex stainless steel （DSS） was shown to inhibit the formation and growth of corrosive marine biofilms by direct contact with copper-rich phases and the release of Cu^2＋ ions from the 2205-Cu DSS surface. In this work, the microbiologically influenced corrosion （MIC） resistance of 2205- Cu DS5 in the presence of the corrosive marine bacterium Pseudornonos aeruginosa was investigated. The addition of copper improved the mechanical properties such as the yield strength, the tensile strength and the hardness of 2205 DSS. Electrochemical test results from linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EI5） and critical pitting temperature （CPT） measurements showed that 2205-Cu DSS possessed a larger polarization resistance （Rp）, charge transfer resistance （Rct） and CPT values, indicating the excellent MIC resistance of2205-Cu DSS against the corrosive P. aeruginosa biofilm. The live]dead staining results and the SEM images of biofilm confirmed the strong antibacterial ability of 2205-Cu DSS. The largest pit depth of 2205-Cu DSS was considerably smaller than that of 2205 DSS after 14d in the presence ofP. aeruginosa （2.2 μm vs 12.5 μm）. 2205-Cu DSS possessed a superior MIC resistance to regular 2205 DSS in the presence of aerobic P. aeruginosa.

Microbiologically influenced corrosion of 304L stainless steel caused by an alga associated bacterium Halomonas titanicae

Algae are reported to be corrosive,while little is known about the role of the algae associated bacteria in the corrosion process.In the present study,Halomonas titanicae was isolated from a culture of an alga strain,Spirulina platensis,and identified through 16 S rRNA gene analysis.Corrosion behavior of 304L stainless steel(SS)coupons in the presence and absence of H.titanicae was characterized by using electrochemical measurements and surface analysis.The results showed that H.titanicae significantly accelerated the corrosion rate and decreased the pitting potential of 304L SS in the biotic medium.After removal of the corrosion products and biofilms,severe pitting corrosion caused by H.titanicae was observed.The largest pit depth after 14 d reached 6.6μm,which was 5.5 times higher than that of the sterile control(1.2μm).This is the first report revealing that an alga associated bacterium can induce microbiologically influenced corrosion(MIC),and a further concern is raised that whether algae play a role in the MIC process.

Microbiologically influenced corrosion of Cu by nitrate reducing marine bacterium Pseudomonas aeruginosa

The microbiologically influenced corrosion(MIC) mechanisms of copper by Pseudomonas aeruginosa as a typical strain of nitrate reducing bacteria(NRB) was investigated in this lab study.Cu was immersed in deoxygenated LB-NO3 seawater inoculated with P.aeruginosa and incubated for 2 weeks.Results showed that this NRB caused pitting and uniform corrosion.The maximum pit depths after 7 d and 14 d in125 mL anaerobic vials with 50 mL broth were 5.1 μm and 9.1 μm,accompanied by specific weight losses of 1.3 mg/cm2(7 d) and 1.7 mg/cm2(14 d),respectively.Electrochemical measurements corroborated weight loss and pit depth data trends.Experimental results indicated that extracellular electron transfer for nitrate reduction was the main MIC mechanism and ammonia secreted by P.aeruginosa could also play a role in the overall Cu corrosion process.

Microbiologically influenced corrosion of 304 stainless steel by halophilic archaea Natronorubrum tibetense

The corrosion behavior of 304 stainless steel(SS)in the presence of aerobic halophilic archaea Natronorubrum tibetense was investigated.After 14 days of immersion,no obvious pitting pit was observed on the SS surface in the sterile medium.By contrast,the SS exhibited serious pitting corrosion with the largest pit depth of 5.0μm in the inoculated medium after 14 days.The results of electrochemical tests showed that the barrier property of the passive film decreased faster in the inoculated medium.The X-ray photoelectron spectroscopy results indicated that the detrimental Fe2+and Cr6+increased in the passive film under the influence of archaea N.tibetense,which resulted in the accelerated deterioration of passive film and promoted the pitting corrosion.Combined with the energy starvation tests,the microbiologically influenced corrosion mechanism of 304 SS caused by halophilic archaea N.tibetense was discussed finally.

Effect of sulphate-reducing bacteria on the electrochemical impedance spectroscopy characteristics of 1Cr18Ni9Ti

The electrochemical characteristics of 1Cr18Ni9Ti in sulphate-reducing bacteria （SRB） solutions and the biofilm of SRB on the surface of the 1Cr18Ni9Ti electrode were studied by electrochemical, microbiological, and surface analysis methods. Electrochemical impedance spectroscopy （EIS） of 1Cr18Ni9Ti was measured in the solutions with and without SRB at the culture time of 2, 4, 8 d, respectively. The measurement used two test methods, the nonimmersion electrode method and the immersion electrode method. It was found that the polarization resistance （Rp） of 1Cr18Ni9Ti in the solutions without SRB is the greatest for each test method. When using the nonimmersion electrode method, Rp shifts negatively at first and then positively, and the time constant is only one. Although using the immersion electrode method, the Rp shifts positively at first and then negatively, and the time constant also changes when the biofilm forms. The biofilm observed through SEM is with pores. It was demonstrated that SRB has accelerated corrosion action on 1Cr18Ni9Ti. The protection effect of the biofilm on the electrode depends on the compact degree of the film.