Optimum mining method selection using fuzzy analytical hierarchy process–Qapiliq salt mine,Iran

Mining method selection is the first and the most critical problem in mine design and depends on some parameters such as geotechnical and geological features and economic and geographic factors. In this paper, the factors affecting mining method selection are determined. These factors include shape, thick- ness, depth, slope, RMR and RSS of the orebody, RMR and RSS of the hanging wall and footwall. Then, the priorities of these factors are calculated. In order to calculate the priorities of factors and select the best mining method for Qapiliq salt mine, Iran, based on these priorities, fuzzy analytical hierarchy process （AHP） technique is used. For this purpose, a questionnaire was prepared and was given to the associated experts. Finally, after a comparison carried out based on the effective factors, between the four mining methods including area mining, room and pillar, cut and fill and stope and pillar methods, the stope and nillar mining method was selected as the most suitable method to this mine.

Optimization of mining method in subsea deep gold mines: A case study

The mining method optimization in subsea deep gold mines was studied. First, an index system for subsea mining method selection was established based on technical feasibility, security status, economic benefit, and management complexity. Next, an evaluation matrix containing crisp numbers and triangular fuzzy numbers(TFNs) was constructed to describe quantitative and qualitative information simultaneously. Then, a hybrid model combining fuzzy theory and the Tomada de Decis?o Interativa Multicritério(TODIM) method was proposed. Finally, the feasibility of the proposed approach was validated by an illustrative example of selecting the optimal mining method in the Sanshandao Gold Mine(China). The robustness of this approach was demonstrated through a sensitivity analysis. The results show that the proposed hybrid TODIM method is reliable and stable for choosing the optimal mining method in subsea deep gold mines and provides references for mining method optimization in other similar undersea mines.

Life cycle inventory for base metal ingots production in Japan including mining and mineral processing processes by cost estimating system database

CO2 emission levels of copper and zinc mines from which Japanese smelters import ore concentrates into Japan,were estimated by using a database called MLED. Eleven copper mines selected from data availability of mine site covered 84% of the total imported concentrates. Adding inventories of sea transportation and smelting processes to mine development process,total CO2 emission level for copper and zinc ingots produced in Japan were calculated. The results show that the emission share of mining and mineral processing processes for each mine is indicated around 30%-70% of total emission for ingots,which implies the importance of including the mining activities to the inventory of upper stream products.

NPV risk simulation of an open pit gold mine project under the O'Hara cost model by using Gas

This paper analyzes an open pit gold mine project based on the O'Hara cost model. Hypothetical data is proposed based on different authors that have studied open pit gold projects, and variations are proposed according to the probability distributions associated to key variables affecting the NPV, like production level, ore grade, price of ore, and others, so as to see what if, in a gold open pit mine project of 3000 metric tons per day of ore. Two case scenarios were analyzed to simulate the NPV, one where there is low certainty data available, and the other where the information available is of high certainty. Results based on genetic algorithm metaheuristic simulations, which combine basically Montecarlo simulations provided by the Palisade Risk software, the O'Hara cost model, net smelter return and financial analysis tools offered by Excel are reported, in order to determine to which variables of the project is more sensitive the NPV.

Determining the Quality of Mine Gushing and Mixed Water Using Coupled AHP and Fuzzy Comprehensive Evaluation Methods

This study focused on analysis of the chemical characteristics of mine waters. The aim of this study is to correlate the degree of different ionic components in mine water and the influence of their convergence using a combination of the three-scale AHP and fuzzy evaluation methods for the comprehensive evaluation of water quality. Ion chromatography (ICS 1100) has been used to analyze the content of the water sample while portable pH/EC/TDS/Tem- perature meters (SX 811 and SX 813) were used to test physical-chemical parameters. The results of this study show that chemistry of in No.11 gushing mine is dominated by HCO3-Na and HCO3-Ca, and had a pH between 7.1 and 8.00, belonging to neutral or slightly alkaline water. In addition, water were found to have the hardness between 18 mg/L and 542.5 mg/L. Results also show that the TDS of the roof sandstone and goaves water are higher than Cambrian limestone water, while the turbidity of the mixed water is 20 NTU in the sump, again higher than in other samples such as Cambrian limestone water. Total dissolved solids and the total hardness of Cambrian limestone groundwater mainly depend on the content of K+ + Na+, Ca2+, B={b1,b2,…,bj} and SO2-4. Thus, chemical composition changes remarkably after mine water mixing. Results showed that the coal roof sandstone water is class V while that in the sump is class III, and the Cambrian limestone groundwater is class I. In gushing, the quality of water can vary greatly;thus, water from the coal face roof sandstone and the Cambrian limestone should be stored and treated separately before being utilized.

Discussion on the application prospect of the transient electromagnetic method based on the dual launcher and mine advanced detection

The dual transmitter implements the equivalent anti-magnetic flux transient electromagnetic method, which can effectively reduce the scope of the transient electromagnetic detection blind area. However, this method is rarely reported in the detection of pipelines in urban geophysical exploration and the application of coal mines. Based on this, this paper realizes the equivalent anti-magnetic flux transient electromagnetic method based on the dual launcher. The suppression effect of this method on the blind area is analyzed by physical simulation. And the detection experiment of underground pipelines is carried out outdoors. The results show that the dual launcher can significantly reduce the turn-off time, thereby effectively reducing the impact of the blind area on the detection results, and the pipeline detection results verify the device’s effectiveness. Finally, based on the ground experimental results, the application prospect of mine advanced detection is discussed. Compared with other detection fields, the formation of blind areas is mainly caused by the equipment. If the dual launcher can be used to reduce the blind area, the accuracy of advanced detection can be improved more effectively. The above research results are of great significance for improving the detection accuracy of the underground transient electromagnetic method.

Safe mining technology of undersea metal mine

Xinli district of Sanshandao Gold Mine is the first subsea metal mine in China.To achieve 6 kt/d production capacity under the premise of safe mining,high-intensity mining might destroy the in-situ stress filed and the stability of rockmass.According to sampling and testing of ore-rock and backfill and in-situ stress field measurement,safety factor method calculation model based on stress-strain strength reduction at arbitrary points and Mohr-Coulomb yield criterion was established and limit displacement subsidence values under the safety factor of different limit stoping steps were calculated.The results from three years in-situ mining and strata movement monitoring using multi-point displacements meter showed that the lower settlement frame stope hierarchical level filling mining method,mining sequence are reasonable and rockmass stability evaluation using safety factor method,in-situ real-time monitoring can provide the technical foundation for the safety of seabed mining.

Longwall mining “cutting cantilever beam theory” and 110 mining method in China——The third mining science innovation

With the third innovation in science and technology worldwide, China has also experienced thismarvelous progress. Concerning the longwall mining in China, the ＂masonry beam theory＂ （MBT） wasfirst proposed in the 1960s, illustrating that the transmission and equilibrium method of overburdenpressure using reserved coal pillar in mined-out areas can be realized. This forms the so-called ＂121mining method＂, which lays a solid foundation for development of mining science and technology inChina. The ＂transfer rock beam theory＂ （TRBT） proposed in the 1980s gives a further understanding forthe transmission path of stope overburden pressure and pressure distribution in high-stress areas. In thisregard, the advanced 121 mining method was proposed with smaller coal pillar for excavation design,making significant contributions to improvement of the coal recovery rate in that era. In the 21st century,the traditional mining technologies faced great challenges and, under the theoretical developmentspioneered by Profs. Minggao Qian and Zhenqi Song, the ＂cutting cantilever beam theory＂ （CCBT） wasproposed in 2008. After that the 110 mining method is formulated subsequently, namely one stope face,after the first mining cycle, needs one advanced gateway excavation, while the other one is automaticallyformed during the last mining cycle without coal pillars left in the mining area. This method can beimplemented using the CCBT by incorporating the key technologies, including the directional presplittingroof cutting, constant resistance and large deformation （CRLD） bolt/anchor supporting systemwith negative Poisson＇s ratio （NPR） effect material, and remote real-time monitoring technology. TheCCBT and 110 mining method will provide the theoretical and technical basis for the development ofmining industry in China.

Principles of the roof cut short-arm beam mining method (110 method) and its mining-induced stress distribution

Since the 1960 s, mining science and technology in China has experienced two technical innovations, i.e.the ‘‘Masonry Beam Theory(MBT)" and ‘‘Transfer Rock Beam Theory(TRBT)". Based on those theories, the conventional mining method(being called the 121 mining method) was established, consisting of excavating two tunnels with a pillar left for mining a working panel. However, with increasing mining depth,engineering geological disasters in the underground caverns have been frequently encountered. In addition, the use of the coal-pillar mining results in a large amount of coal resources unexploited. In order to address the problems above, the ‘‘Roof Cut Short-Arm Beam Theory(RCSBT), being called the 110 mining method)" was proposed by He Manchao in 2008. The 110 mining method features the mining of one coal seam panel, excavating necessarily only one roadway tunnel and leaving no pillars. Realization of the 110 mining method includes the following steps:(1) directional pre-splitting roof cutting,(2) supporting the roof by using high Constant Resistance Large Deformation bolt/cable(CRLD), and(3) blocking gangue by hydraulic props. This paper presents an overview of the principles, techniques and application of the 110 mining method. Special emphasis is placed on the numerical simulation of the geostress distribution found in the mining panel using the 110 method compared to that of the 121 method. In addition, the stress distribution on the ‘‘short beam" left by the roof cutting when performing the 110 method was also investigated using both numerical simulation and theoretical formulation.

Analysis of factors and countermeasures of mining subsidence in Kaiyang Phosphorus Mine

Ground crack and subsidence were investigated in Kaiyang Phosphorus Mine as an example. Contribution factors to cause ground crack and mining subsidence were studied, including mining method, mining depth and ore thickness and stope size, dip angle of orebody, geological structure, nature of overburden and water contents, and roof supports, etc. Countermeasures against cracks and subsidence were put forward. The uniaxial compressive strength of compounded phosphorus gypsum after 28 d of curing period was tested to be more than 1 MPa. Phosphorus gypsum can be used as materials for the backfill of stope. By comparison and numerical simulation, cut and fill mining method with middle-deep drilling holes and ore transportation by blasting force was selected as the optimum mining method in Kaiyang Phosphorus Mine.

Investigation and characterization of mining subsidence in Kaiyang Phosphorus Mine

In Kaiyang Phosphorus Mine, serious environmental and safety problems are caused by large scale mining activities in the past 40 years. These problems include mining subsidence, low recovery ratio, too much dead ore in pillars, and pollution of phosphorus gypsum. Mining subsidence falls into four categories: curved ground and mesa, ground cracks and collapse hole, spalling and eboulement, slope slide and creeping. Measures to treat the mining subsidence were put forward: finding out and managing abandoned stopes, optimizing mining method (cut and fill mining method), selecting proper backfilling materials (phosphogypsum mixtures), avoiding disorder mining operation, and treating highway slopes. These investigations and engineering treatment methods are believed to be able to contribute to the safety extraction of ore and sustainable development in Kaiyang Phosphorus Mine.

Optimization model of unascertained measurement for underground mining method selection and its application

An optimization model of underground mining method selection was established on the basis of the unascertained measurement theory.Considering the geologic conditions,technology,economy and safety production,ten main factors influencing the selection of mining method were taken into account,and the comprehensive evaluation index system of mining method selection was constructed.The unascertained evaluation indices corresponding to the selected factors for the actual situation were solved both qualitatively and quantitatively.New measurement standards were constructed.Then,the unascertained measurement function of each evaluation index was established.The index weights of the factors were calculated by entropy theory,and credible degree recognition criteria were established according to the unascertained measurement theory.The results of mining method evaluation were obtained using the credible degree criteria,thus the best underground mining method was determined.Furthermore,this model was employed for the comprehensive evaluation and selection of the chosen standard mining methods in Xinli Gold Mine in Sanshandao of China.The results show that the relative superiority degrees of mining methods can be calculated using the unascertained measurement optimization model,so the optimal method can be easily determined.Meanwhile,the proposed method can take into account large amount of uncertain information in mining method selection,which can provide an effective way for selecting the optimal underground mining method.

Application of reliability-centered maintenance for productivity improvement of open pit mining equipment:Case study of Sungun Copper Mine

Equipment plays an important role in open pit mining industry and its cost competence at efficient operation and maintenance techniques centered on reliability can lead to significant cost reduction.The application of optimal maintenance process was investigated for minimizing the equipment breakdowns and downtimes in Sungun Copper Mine.It results in the improved efficiency and productivity of the equipment and lowered expenses as well as the increased profit margin.The field operating data of 10 trucks are used to estimate the failure and maintenance profile for each component,and modeling and simulation are accomplished by using reliability block diagram method.Trend analysis was then conducted to select proper probabilistic model for maintenance profile.Then reliability of the system was evaluated and importance of each component was computed by weighted importance measure method.This analysis led to identify the items with critical impact on availability of overall equipment in order to prioritize improvement decisions.Later,the availability of trucks was evaluated using Monte Carlo simulation and it is revealed that the uptime of the trucks is around 11000 h at 12000 operation hours.Finally,uncertainty analysis was performed to account for the uncertainty sources in data and models.

Research and application of mechanical models for the whole process of 110 mining method roof structural movement

For the 110 mining method,it is challenging to accurately calculate the support resistance of the roadway due to the lack of understanding of the dynamic movement of the overlying strata in this method.The consequential excessive support results in a significant increase in the cost of roadway support.The authors explored the overlying strata movement and roadway deformation of the gob-entry retaining in the 110 mining method to solve this problem.First,the typical stages of the roof-cutting gob-side entry were defined.Second,the mechanical model and calculation formula of the support resistance on the roof were explored.Then,using numerical simulation software,the starting ranges of the specific supports at different stages were verified and the feasibility of the support scheme was examined.Finally,combined with the field measurement data,the stress and the deformation of the gob roadway at different stages under the influence of two mining processes in the 110 mining method were obtained.The numerical simulation results obtained are consistent with the field test results,providing a theoretical basis for precision support at different stages by the 110 mining method.

Mining truck scheduling with stochastic maintenance cost

Open pit mining operations utilize large scale and expensive equipment. For the mines implementing shovel and truck operation system, trucks constitute a large portion of these equipment and are used for hauling the mined materials. In order to have sustainable and viable operation, these equipment need to be utilized efficiently with minimum operating cost. Maintenance cost is a significant proportion of the overall operating costs. The maintenance cost of a truck changes non-linearly depending on the type, age and truck types. A new approach based on stochastic integer programming （SIP） techniques is used for annually scheduling a fixed fleet of mining trucks in a given operation, over the life of mine （multi-year time horizon） to minimize maintenance cost. The maintenance cost data in mining usually has uncertainty caused from the variability of the operational conditions at mines. To estimate the cost, usually historic data from different operations for new mines, and/or the historic data at the operating mines are used. However, maintenance cost varies depending on road conditions, age of equipment and many other local conditions at an operation. Traditional models aim to estimate the maintenance cost as a deterministic single value and financial evaluations are based on the estimated value. However, it does not provide a confidence on the estimate. The proposed model in this study assumes the truck maintenance cost is a stochastic parameter due to the significant level of uncertainty in the data and schedules the available fleet to meet the annual production targets. The scheduling has been performed by applying both the proposed stochastic and deterministic approaches. The approach provides a distribution for the maintenance cost of the optimized equipment schedule minimizing the cost.

Monte Carlo Analytic Hierarchy Process (MAHP) approach to selection of optimum mining method

One of the most critical and complicated steps in mine design is a selection of suitable mining method based upon geological,geotechnical,geographical,safety and economical parameters.The aim of this study is developing a Monte Carlo simulation to selection the optimum mining method by using effective and major criteria and at the same time,taking subjective judgments of decision makers into consideration.Proposed approach is based on the combination of Monte Carlo simulation with conventional Analytic Hierarchy Process(AHP).Monte Carlo simulation is used to determine the confdence level of each alternative’s score,is calculated by AHP,with the respect to the variance of decision makers’opinion.The proposed method is applied for Jajarm Bauxite Mine in Iran and eventually the most appropriate mining methods for this mine are ranked.

Evaluation methods of man-machine-environment system for clean and safe production in phosphorus mines: A case study

Phosphorus is an essential element in agricultural production and chemical industry. However, since the risk of casualties and economic loss by mining accidents, the application of clean and safe production in phosphorus mines encounters great challenges. For this purpose, a man-machine-environment system composed of evaluation indexes was established, and the grading standards of indexes were defined. Firstly, the measurements of 39 qualitative indexes were obtained through the survey data. According to the measured values of 31 quantitative indexes, the measurements of quantitative indexes were calculated by linear measurement function(LM) and other three functions. Then the singleindex measurement evaluation matrixes were established. Secondly, the entropy weight method was used to determine the weights of each index directly. The analytic hierarchy process(AHP) was also applied to calculate the weights of index and index factor hierarchies after the established hierarchical model. The weights of system hierarchies were given by the grid-based fuzzy Borda method(GFB). The comprehensive weights were determined by the combination method of AHP and GFB(CAG). Furthermore, the multi-index comprehensive measurement evaluation vectors were obtained.Thirdly, the vectors were evaluated by the credible degree recognition(CDR) and the maximum membership(TMM)criteria. Based on the above functions, methods, and criteria, 16 combination evaluation methods were recommended.Finally, the clean and safe production grade of Kaiyang phosphate mine in China was evaluated. The results show that the LM-CAG-CDR is the most reasonable method, which can not only determine the clean and safe production grade of phosphorus mines, but also improve the development level of clean and safe mining of phosphorus mines for guidance.In addition, some beneficial suggestions and measures were also proposed to advance the clean and safe production grade of Kaiyang phosphorus mine.

Statistical approach to determination of overhaul and maintenance cost of loading equipment in surface mining

The purpose of this research was to develop a new approach in determination of overhaul and maintenance cost of loading equipment in surface mining. Two statistical models including univariate exponential regression (UER) and multivariate linear regression (MLR) were used in this study. Loading equipment parameters such as bucket capacity, machine weight, engine power, boom length, digging depth, and dumping height were considered as variables. The results obtained by models and mean absolute error rate indicate that these models can be applied as the useful tool in determination of overhaul and maintenance cost of loading equipment. The results of this study can be used by the decision-makers for the specific surface mining operations.

Field application of non-blasting mechanized mining using high-frequency impact hammer in deep hard rock mine

A non-blasting mechanized mining experiment was carried out with a high-frequency impact hammer,and the daily mining performance was recorded to explore the applicability of the high-frequency impact hammer in deep hard rock mines.Before the field application,the scope of the excavation damage zone was monitored,and rock samples were obtained from the ore body to be mined to carry out a series of laboratory experiments.Field application results show that the overall excavation efficiency reaches 50.6 t/h,and the efficiency of pillar excavation after excavating stress relief slot reaches 158.2 t/h.The results indicate that the non-blasting mechanized mining using high-frequency impact hammer has a good application in deep hard rock mines,and the stress relief slot is conducive to mechanical excavation.In addition,the high-frequency impact hammer also exhibits the advantages of high utilization rate of labor hours,small lumpiness of spalling ore,little dust,and little excavation damage.Finally,according to the field application and laboratory experiment results,a non-blasting mechanized mining method for hard rock mines based on high-frequency impact hammer is proposed.

An ideal point method adopting grey relational entropy to estimate life cycle cost with effectiveness of torpedo

To making the decision of the developing blue prints,ideal point method was selected to estimate the life cycle cost with effectiveness of torpedo.At the same time,the concept of grey relational entropy of the grey system theory was adopted to compute the distance between each blue print and the ideal point(or negative ideal point).The blue print,nearest to the ideal point and farthest to the negative ideal point,is the best one.As an example,four blue prints of torpedo were estimated.The result indicates the practical value of this method.