Simulation analysis of significance and interaction of influencing factors on mixing uniformity of double-drum recycling mixing plant

To examine the influence of the structural parameters and working parameters of a double-drum regeneration mixing station on its mixing uniformity,the influence of the discrete element method and response surface method on the uniformity of the aggregate mixing when the interaction between two different factors was analyzed.A mathematical model of the influence of various factors and interactions on the coefficient of variation of the aggregates was established.The matching of each parameter was optimized with the goal of minimizing the coefficient of variation.The results show that when the aggregate particle size is different,the significance of each parameter affecting its mixing uniformity is also different.Moreover,increasing the speed and reducing the axial installation angle of the blade can reduce the coefficient of variation of the three aggregates.To obtain a good mixing uniformity,the mixing-arm phase angle when the drum inclination angle is large should be smaller than the phase angle when the drum inclination angle is small,and the mixing of large particles should not be arranged with a large mixing-arm phase angle.With a blade radial installation angle of 38°,a blade axial installation angle of 35°,a drum inclination angle of 6°,a drum rotation speed of 10 r/min,and a mixing-arm phase angle of 32°,the aggregate as a whole can exhibit the best mixing uniformity.

Experimental Investigation of Particles Dynamics and Solid-Liquid Mixing Uniformity in a Stirred Tank

Particle suspension and deposition dynamics are significant factors affecting the level of mixing quality in solidliquid two-phase stirring processes. In general, the ability to increase the suspension rate and minimize depositioneffects is instrumental in improving the uniformity of particle mixing, accelerating the reaction of involved solidliquid two-phase, and improving the efficiency of production operations. In this work, suspension and depositionindicator based on the Betti number and a uniformity indicator are introduced and obtained by means of imageanalysis. The influence of the blade type, rotation speed, blade diameter and blade bottom height on the particlesuspension/deposition characteristics and mixing uniformity are carefully investigated. The experimental resultsshow that the two-phase motion region can be divided into three local regions, including a bottom motion alongthe wall, a low-degree suspension region under the blade and a high suspension region above the blade. The bestdegree of particle suspension is attained by the double-inclined blade paddle at a speed of 270 r/min, a paddlediameter ratio of 0.414, and a height-diameter ratio of 0.086. The double-inclined blade paddle has a better effecton promoting particle suspension and solid-liquid two-phase mixing uniformity.

Flow pattern visualization and nonlinear analysis of gas-liquid mixing process with top-blowing gas stirring

The evaluation of the mixing effect of gas-liquid two-phase flow during the top-blown gas agitation mixing is one of the difficulties in the testing field, especially in the process of using the model method to study the metallurgical top-blowing process. In order to evaluate the effect of gas-liquid two-phase flow mixing, a gas chromatography simulation based on capacitance tomography was used to visualize the flow pattern and analyze the mixed characteristics. A gas top-blown agitation test rig was set up, the gas phase was air-selected, and the liquid phase was selected from synthetic heat-conducting oil. The top-blown stirring test process was measured and imaged by electrical capacitance tomography (ECT) equipment from ECT Instruments Ltd (UK). The MATLAB program was used to identify the mixing areas of the images to obtain the distribution of gas-liquid two-phase. The flow pattern of the gas-liquid mixing region was obtained. The chaotic detection of the gas-liquid mixing process was performed by the three-state test method;the images were processed by the counting box dimension-corrosion method to obtain the mixing uniformity time of gas-liquid flow. Results show that it is feasible to use the capacitance tomography technique to visualize the gas-liquid two-phase distribution. The uniformity time quantification of the gas-liquid mixing process is also achieved.

Formation of Uniform Oil-Soluble Fe_3O_4 Nanoparticles via Oil-Water Interface System

Nowadays,the novel oil water interface method has attracted a considerable attention owing to the advantages of mild reaction conditions,simple operation,low cost,and high efficiency.In this paper,uniform oil-soluble Fe_3O_4 nanoparticles(NPs) were synthesized by oil-water interface method from mixing iron tristearate of 0.067mol/L in cyclohexane with ferrous sulfate in water.The as-prepared products were characterized by X-ray diffraction(XRD),transmission electron microscopy(TEM),vibrating sample magnetometer(VSM),Fourier transform infrared spectroscopy(FT-IR) and thermogravimetric analyzer(TGA).TEM images and XRD profiles showed that the size of the oil-soluble products ranged in 1.7-6.9 nm.VSM indicated that the Fe_3O_4 NPs were superparamagetic.FT-IR and TGA proved that oleic acid was combined to the surface of Fe_3O_4 NPs closely.TEM images and XRD profiles revealed that the most suitable reaction concentration of NH_3·H_2O,oleic acid/water in volume,reaction temperature and reaction time were 4.5 mol/L,50:1 000,80℃ and 6 h,respectively.The formation mechanism of the nearly monodispersed Fe_3O_4 NPs was that the preformed Fe_3O_4 nuclei were capped by oleic acid as early as the nucleation occurred in oil-water interface and subsequently entered into oil phase to stop growing.

Numerical Simulation on Fluid Flow in Hot Metal Pretreatment

Basing on the commercial CFD metho d ,several models are adopted to simulate water model. The numerical simulation results are in good agreement with the experimental data of water model under the same experimental conditions. Then the numerical simulation method is presented to investigate the flow field, the vortex on gas-liquid surface and the uniform mixing time in hot metal ladles. This research shows: the vortex depth increases with increasing of immersion depth and rotation speed; Overflow appears in N=120rpm and h=3.2m; the turbulent kinetic energy increases with increasing immersion depth and rotation speed; uniform mixing time decreases with the decreasing of immersion depth and the rotation speed of stirring ; the optimal uniform mixing time is 23.5s on the conditions of N=100rpm and h=3.2m within the allowable range.

Simulation on Hot Metal Dephosphorization by Powder Injection in Torpedo-Car

Powder injection is widely used in hot metal pretreatment. The kinetic analysis of refining process shows that the reagent utilization and pretreatment efficiency are determined by the penetration ratio of powder into metal, the residence time of powder in the metal bath, as well as the uniform mixing time of the bath. The characterization of these parameters is studied with water model experiment, and, a mathematical model is developed for hot-metal dephosphorization in torpedo car. Water-model experiment results and industrial data are used to determine the model parameters and verify this model, the results show that the prediction from the model agrees well with practical results.

Theoretical study of all-optical RZ-OOK to NRZ-OOK format conversion in uniform FBG for mixed line-rate DWDM systems

In this work we study all-optical multi-channel return-to-zero （RZ）-on-off keying （OOK） to nonreturn-to-zero （NRZ）-OOK format conversion in single uniform fiber Bragg grating （FBG） for mixed line-rate dense wave- length-division multiplexing systems using mathematical simulations. Forty and 20 Gbit/s RZ-OOK signals with 33% and 50% duty cycles are converted to NRZ-OOK signals in single uniform FBG with 21~ reflectivity. Impact of amplitude noise from FBG contrast profile on modulation format conversion efficiency is also studied.