Preparation and Sinterability of Mn-Zn Ferrite Powders by Sol-Gel Method

Mn-Zn spinel ferrites were synthesized by sol-gel method. Effects of calcined temperature on structure and particle size of MnZnFe2O4 were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). XRD patterns indicate that the ultra fine Mn-Zn ferrite exhibits a spinel crystal structure. SEM images show that the powder fired at 900℃for 2 h has an average diameter of 60 ~ 90 nm. The particle size becomes larger with the increasing of calcined temperature and the distribution of particle becomes even more homogeneous. Sintering behaviors of synthesized ferrite powders depend on the powder characteristics and high temperatures have induced the good crystallization of particles.

Strontium ferrite powders prepared from oily cold rolling mill sludge by solid-state reaction method

Oily cold rolling mill （CRM） sludge is one of the pollutants emitted by iron and steel plants. Recycling oily CRM sludge can not only reduce pollution but also bring social and environmental benefits. In this study, using oily CRM sludge as sources of iron oxide, the strontium ferrite powders were synthesized in multiple steps including vacuum distillation, magnetic separation, oxidizing roasting, and solidstate reaction. The optimal technological conditions of vacuum distillation and oxidizing roasting were studied carefully. To consider the effects of Fe203/ SrCO3 tool ratio, calcination temperature, milling time and calcination time on magnetic properties of prepared strontium ferrite powders, the orthogonal experimental method was adopted. The maximum saturation magneti- zation （62.6 mA-m2.g-1） of the synthesized strontium ferrite powders was achieved at the Fe203/SrCO3 mol ratio of 6, 5 h milling time, 1250 ~C calcination temperature, and 1 h calcination time. Strontium ferrite powders syn- thesis method not only provides a cheap, high quality raw material for the production of strontium ferrite powders, but also effectively prevents the environmental pollution.

Synthesis and Characterization of Gadolinium Doping M-type Hexagonal Barium Ferrite Ultrafine Powders

The hexagonal BaGd x Fe 12- x O 19 ( x =0.1～1.0) nano sized powders with M type structure were synthesized by the sol gel auto combustion high temperature synthesis method. The effects of pH of the solution, the molar ratio of nitrate/citric acid and the calcination temperature on the synthesis of the ferrites were investigated. The crystal structure, grain size, shape and magnetic properties were studied by means of XRD, TEM and vibrating sample magnetometer.The results show that under the conditions of pH 7.0 or so, mole ratio of citrate/nitrate (1～3) and calcination temperature of 850 ℃ for 1 h, M type BaGd x Fe 12- x O 19 ultrafine powders with a particle size of less than 100 nm can be obtained, and the coercive force reaches 430 kA·m -1 at x =1.0, which is far greater than that of barium ferrite (BaFe 12 O 19 ).

Effects of Ce^(3+) doping on the structure and magnetic properties of Mn-Zn ferrite fibers

Ce3+-doped Mn-Zn ferrite fibers were successfully prepared by the organic gel-thermal decomposition method from metal salts and citric acid. The composition,structure,and magnetic properties of these ferrite fibers were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and vibrating sample magnetometer (VSM). The results show that Mn0.2Zn0.8Fe2-xCexO4 (x = 0-0.04) fibers are featured with an average grain size of 11.6-12.7 nm,with diameters ranging between 1.0 to 3.5 μm and a high ...

Microstructure of pre-sintered permanent magnetic strontium ferrite powder

The microstructure and characteristics of pre-sintered strontium ferrite powder were investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The present study shows that the pre-sintered strontium ferrite powder is provided with a certain particle size distribution, which results in high-density magnets. The strontium ferrite particle has a laminar hexagonal structure with a size similar to ferrite single domain. Ferric oxide phase due to an incomplete solid phase reaction in the first sintering is discovered, which will deteriorate the magnetic properties of ferrite magnet. In addition, the waste ferrite magnets with needle shape arranging along C axis in good order into the powders are found, which have no negative effects on finished product quality.

Determination of trace impurity elements in MnZn ferrite powder by direct current glow discharge mass spectrometry

An analytical method for the determination of 26 impurity elements （such as Li, Be, Na, Mg, Al, Si, P, S, K, Ca, Sc, Ti, V, Cr, Co, Ni, Ga, Ge, Y, Nb, Mo, Ag, Cd, Sb, W and Pb） in MnZn ferrite powder by direct current glow discharge mass spectrometry （GD-MS） was established. MnZn ferrite powder was mixed with copper powder, used as a conductor, and pressed. The effects of MnZn ferrite powder preparation conditions and glow discharge parameters for the sensitivity and stability of signal analysis were investigated. By determining the choice of isotope and the application of the mass resolutions of 4000 （MR, medium resolution） and 10000 （HR, high resolution）, mass spectral interference was eliminated. The contents of impurity elements in MnZn ferrite powder was calculated by subtraction after normalizing the total signal of Mn, Zn, Fe, O and Cu. The results showed that the detection limit of 26 kinds of impurity elements was between 0.002 and 0.57 μg/g, and the relative standard deviation （RSD） was between 3.33% and 32.35%. The accuracy of this method was verified by the ICP-MS. The method was simple and practical, which is applied to the determination of impurity elements in MnZn ferrite powder.

Effects of Heating Processing on Microstructure and Magnetic Properties of Mn-Zn Ferrites Prepared via Chemical Co-precipitation

The fine powders of Mn-Zn ferrites with uniform size were prepared via chemical co- precipitation method. X-ray diffraction analysis （XRD）, scanning electron microscopy （SEM）, vibrating sample magnetometer （VSM）, frequency dependence of permeability and metallographical microscope were used to investigate the crystal structure, surface topography and magnetic properties of the powders and the sintering samples. The experimental results demonstrate that the precursor powders have formed a pure phase cubic spinel MnxZn1-xfe2O4 while in the reactor and show definite magnetism, which can solve the difficult issue in washing process effectively. When calcined beneath 450 ℃, the powders have intact crystal form and the crystallite size is less than 20 nm. Comparison tests of sintering temperatures show that 1 300 ℃ is the ideal sintering temperature for Mn-Zn ferrites prepared by using the chemical co-precipitation.

The structural and magnetic properties of barium ferrite powders prepared by the sol-gel method

In this paper, M-type hexagonal barium ferrite powders are synthesized using the sol-gel method. A dried precursor heated in air is analyzed in the temperature range from 50 to 1200 ℃ using thermo-gravimetric analysis and differential scanning calorimetry. The effects of the additives and the cacinating temperature on the magnetic properties are investigated, and the results show that single-phase barium ferrite powders can be formed. After heat-treating at 950 ℃ for 4h with 3 wt% additive, the coercivity and saturation magnetization are found to be 440 Oe and 57.9 emu/g, respectively.

Study of NiCuZn ferrite powders and films prepared by sol gel method

This paper reports that a series of NiCuZn ferrite powders and films are prepared by using sol-gel method. The effects of raw material composition and the calcinate temperature on magnetic properties of them are investigated. The NiCuZn ferrite powders are prepared by the self-propagating high-temperature synthesis method and subsequently heated at 700 ℃-1000 ℃. The results show that NiCuZn ferrite powders with single spinel phase can be formed after heat-treating at 750 ℃. Powders obtained from Ni0.4Cu0.2Zn0.4Fel.904 gel have better magnetic properties than those from gels with other composition. After heat-treating at 900 ℃for 3 h, coercivity Hc and saturation magnetization Ms are 9.70e （i Oe = 80 A/m） and 72.4 emu/g, respectively. Different from the powders, NiCuZn films produced on Si （100） from the Ni0.4Cuo.2Zno.4Fe204 gel formed at room temperature possess high properties. When heat-treating condition is around 600 ℃for 6 rain, samples with low Hc and high Ms will be obtained. The minimal Hc is 16.70e and Ms is about 300 emu/cm3. In comparison with the films prepared through long-time heat treating, the films prepared through short heat-treating time exhibits better soft magnetic properties.

Preparation and Magnetic Properties of Mn-Zn Ferrites by the Co-precipitation Method

Mn-Zn ferrites （Mn1-xZnxFe2O4） with different compositions were prepared by the coprecipitation method, and the influences of such synthesis conditions as pH value, composition and volume ratio （R） of the mixed solution and NH4HCO3 solution on their microstructures and magnetic properties were discussed. The samples were characterized by X-ray diffraction （XRD） and magnetization measurement instrument. Lattice parameters and average crystalline size of the synthesized materials were calculated from the corresponding XRD patterns with the related software Jade.5. For samples of different pH values, only one phase was found when pH values were 7.0, 8.0 and 9.0. The sample with pH value of 7.0 exhibited the highest saturation magnetic induction, the lowest coercive force, and crystallized best. For samples of different R values with pH value of 7.0, only one phase was observed in all samples, and the sample with R value of 2.3 exhibited the highest saturation magnetic induction and the lowest coercive force. The composition has mainly afected the magnetic properties, and the saturation magnetic induction increases with the increase of the content of Zn （x）, but decreases when x is beyond 0.6. The trend of coercive force is on the contrary. However, no magnetism is exhibited when the x value is up to 0.8.

Magnetic properties and microstructures of SnO_2 doped Mn-Zn ferrites

The effects of additive SnO2 (0.4wt.%), with and without SiO2 (0.02wt.%) and/or CaO (0.04wt.%), on the microstructure and magnetic properties of Mn-Zn ferrites were reported. The results reveal that SnO2 on its own increases the initial permeability (μi) slightly, but SnO2 with SiO2 and/or CaO decreases the values of μi. However, ferrites with SnO2 additions have reduced power losses. The separate contributions of hysteresis loss and eddy current loss to the total power loss show that SnO2 (with or without SiO2 and/or CaO) doping increases the hysteresis loss slightly, but SnO2 doping alone reduces the eddy current loss significantly (～14%). The additions of SiO2 or CaO further decrease the eddy current loss, and by interaction of SnO2-CaO-SiO2, the eddy current loss is reduced by more than 20%. These magnetic and microstructural effects were discussed in terms of the additive-impurity interaction, the existence of grain boundary phases, and the effective bulk and grain boundary resistivities of the ferrites.

Effect of V2O5-CaCO3-Nb2O5 Contents on Properties of Low Power Loss Mn-Zn Ferrites

Effect of the content of dopants in the manganese-zinc ferrites on the low power loss is studied by measuring magnetic properties and observing the grain boundary structures. The Mn0.738Zn0.206Fe2.066O4 composition powders were prepared by using conventional ceramic powder processing technique. The microstructure of grain boundary was observed by scanning electron microscope （SEM）. It has been found that power loss is greatly dependent upon the content of the additives.

Magnetic Hysteresis and Complex Initial Permeability of Cr³⁺Substituted Mn-Zn Ferrites

The impact of Cr3+ ion on the magnetic properties of Mn0.50Zn0.50CrxFe2-xO4 (with x = 0.0, 0.1, 0.2, 0.3, 0.4 and 0.5) has been studied. Ferrite samples were synthesized by combustion method and sintered at various temperatures (1250°C, 1300°C and 1350°C). The structural properties were investigated by means of X-ray diffraction patterns and indicated that the samples possess single phase cubic spinel structure. The lattice parameter decreases with the increase in Cr3+ content, as the ionic radius of Cr3+ ion is smaller than that of Fe3+. The average grain size (D), bulk density (ρB) and initial permeability (μi’ )decreases with increase in Cr3+ content whereas porosity follows its opposite trend. The ρB was found to increase with increase in Cr3+ content as the sintering temperature (Ts) is increased from 1250°C to 1350°C. The Ts affects the densification, grain growth and (μi’ ) of the samples. The (μi’ ) strongly depends on average grain size, density and intragranular porosity. The B-H loops of the compositions were measured at room temperature. The saturation magnetization (Ms), coercivity (Hc) and hysteresis losses were studied as a function of Cr3+ content. The Ms was found to decrease with the increase of Cr3+ content, which is attributed to the dilution of A-B interaction.

Effect of inner oxidant on self-propagating high-temperature synthesis of MnZn-ferrite powder

Using KClO3 as an inner oxidant, MnZn-ferrite powder was synthesized by a self-propagating high-temperature synthesis (SHS) process in normal air atmosphere. The effects of the inner oxidant on combustion temperature, combustion velocity, microstructure and the phase of the product were investigated by XRD and SEM,respectively. The results show that a highly ferritized powder can be obtained as well as the highest combustion temperature and the highest combustion velocity when the inner oxidant content m equals 54(k-16).

Tuning of magnetic properties of aluminium-doped strontium hexaferrite powders

M-type Al-doped strontium ferrite powders （SrA1xFe2n-xO19, n = 5.9） with nominal Al content of x = 0-2.0 are prepared by traditional ceramic technology. The phase identification of the powders, performed using x-ray diffraction, shows the presence of purity hexaferrite structure and absence of any secondary phase. The lattice parameters decrease with increasing x. The average grain size of the powders is about 300 nm-400 nm at Al3＋ ion content x = 0-2.0. The room- temperature hysteresis loops of the powders, measured by using vibrating sample magnetometer, show that the specific saturation magnetization （σs） value continuously decreases while the coercivity （Hc） value increases with increasing x, and He reaches to 9759 Oe （1 Oe = 79.5775 A/m） at x = 2.0. According to the law of approach saturation, Hc value increases with increasing Al3＋ ion content, which is attributed to the saturation magnetization （Ms） decreasing more rapidly than the magnetic anisotropy constant （Kl） obtained by numerical fitting of the hysteresis loops. The distribution of Al3＋ ions in the hexaferrite structure of SrAlxFe2n- xO19 is investigated by using 57Co Mtssbauer spectroscopy. The effect of Al3＋ doping on static magnetic properties contributes to the improvement of magnetic anisotropy field.

Effect of Nd Doping on Nanosized Mn-Zn Ferrite

Nanosized Mn-Zn ferrite doped with Nd (Mn_ 0.6Zn_ 0.4Nd_xFe_ 2-xO_4) were fabricated by hydrothermal precipitation route and studied by XRD, TEM, DSC and VSM. The effects of Nd doping on manganese zinc ferrites were discussed. The results show that the samples with a small amount of Nd doping are spinel crystal structure and uniformly nanosized particles with little aggregation. DSC analysis of Mn_ 0.6Zn_ 0.4Fe_2O_4 and Mn_ 0.6Zn_ 0.4Nd_ 0.06Fe_ 1.94O_4 samples both present two exothermic peaks ascribed to the redistribution of Mn 2+, Zn 2+ and Fe 3+ ions in the two sub-lattices (tetrahedral (A) and octahedral (B) sites), and the oxidation of Mn 2+-ions at higher temperatures respectively. The saturation magnetization (M_s) for Mn_ 0.6Zn_ 0.4Nd_xFe_ 2-xO_4 ferrites increase with (x) up to 0.06 and decrease for higher concentrations. And supermagnetic behavior was observed at 25 ℃ in the M-H loops of Mn_ 0.6Zn_ 0.4Fe_2O_4 and Mn_ 0.6Zn_ 0.4Nd_ 0.06Fe_ 1.94O_4 samples for their extremely small sizes.

Sintering process and grain growth of Mn-Zn ferrite nanoparticles

The density, microstructure and magnetic properties of non-doped Mn-Zn ferrite nanoparticles sintered compacts were investigated. The compacts of non-doped Mn-Zn ferrite nanoparticles were sintered by segmented-sintering process at lower sintering temperature. The density of sintered samples was measured by Archimedes method, and the phase composition and microstructure were examined by XRD and SEM. The sintered Mn-Zn ferrite magnetic measurements were carried out with Vibrating Sample. The results show that the density of sintered compacts increases with the rising of sintering temperature, achieving 4.8245 g·cm-3 when sintered at 900 ℃, which is the optimal density of Mn-Zn functional ferrite needed and from the fractured surface of sintered samples, it can be seen that the grain grows well with small grain size and homogeneous distribution.

Effect of Sintering Temperature on Microwave Absorbing Behaviour of Mn-Zn Ferrite

The microwave absorbing behaviour of Mn-Zn ferrite sintered at 1100,1200,1300,1400 and 1500℃ has been investigated.The phase constitution of the ferrite was analyzed by X-ray diffraction.The results show that the ferrite sintered at 1 500℃ has better microwave absorbing prop- erty than those prepared at other temperatures,due to the increase of turbulent loss generated by the formation of excessive Fe^(2+) in deoxidizing of Fe_2O_3 at high temperatures.

Synthesis and characterization of Nd doped M-type hexagonal barium ferrite ultrafine powders

The hexagonal BaNd x Fe12?x O19(x=0.1?1.0) fine powders with M-type structure were synthesized by sol-gel auto-combustion high-temperature synthesis method. The structure of powders, gels’ combustion and magnetic properties of powders were respectively studied by means of X-ray diffractometer (XRD), differential thermal analysis-thermogravimetric analysis (DTA-TG) and vibrating sample magnetometer (VSM). The powders before and after combustion and calcination at 450–850 °C with different mole ratio of Nd to Ba (0.1–1.0) were compared in terms of XRD. In addition, the effects of different synthesis conditions on magnetic properties of powders were also discussed. The results show that at pH 7.0 or so, mole ratio of citrate to nitrate (1–3) and calcination temperature of 850 °C for 1 h, M-type BaNd x Fe12?x O19(x=0.1?1.0) fine powders can be obtained, and the coercive force reaches 436880 A·m?1 at x=1, which is far greater than that of barium permanent ferrite (BaFe12O19).

Influence of Processing Parameters on the Magnetic Properties of Mn-Zn Ferrites

Pure MnO2, ZnO and Fe2O3 were used to prepare a Mn-Zn Ferrite sample of the nominal composition Mn0.64Zn0.29Fe2.07O4. These oxides were mixed firstly for 1hr, and then were milled for 20 and for 40 hrs. The as-mixed and the milled powders were examined by XRD and ME spectroscopy. The investigated samples were further mixed with PVA, granulated, cold pressed and sintered at different temperatures (1000, 1300 and 1400 oC) for 2 hrs and were then reinvestigated again. The magnetic properties of all samples before and after sintering were characterized using VSM at a field of 15 k Oe. When the powder oxides were milled for 20 hrs, detectable diffusion reaction was observed where the centers of all XRD peaks (due to Fe2O3 and MnO2) shifted to higher 2? angles, suggesting that Zn2+ cations had diffused through Fe3+ and/or Mn4+ lattices. The observed increase in the width of the XRD peaks can be attributed to the refinement of the powders by milling. Milling of the powder for 40 hrs resulted in the formation of spinel phase of (Zn, Fe), but MnO2 was disappeared probably due to the formation of amorphous structure. Sintering at 1000, 1300, and 1400 oC resulted in the formation of different spinel (Mn-Zn) ferrites. The ME measurements followed the gradual formation the manganese zinc ferrite until complete formation which observed in the sample that milled for 40 hrs followed by sintering at 1300 oC for two hrs. However, it can be concluded that, the processing conditions of such sample represent are the best conditions for obtaining a soft manganese zinc ferrite (single phase).