A new and effective semisolid slurry preparation process with air-cooled stirring rod(ACSR)is reported,in which the compressed air is constantly injected into the inner cavity of a stirring rod to cool the melt.The sl...A new and effective semisolid slurry preparation process with air-cooled stirring rod(ACSR)is reported,in which the compressed air is constantly injected into the inner cavity of a stirring rod to cool the melt.The slurry of a newly developed high thermal conductivity Al?8Si alloy was prepared,and thin-wall heat dissipation shells were produced by the ACSR process combined with a HPDC machine.The effects of the air flow on the morphology ofα1-Al particles,mechanical properties and thermal conductivity of rheo-HPDC samples were studied.The results show that the excellent slurry of the alloy could be obtained with the air flow exceeding3L/s.Rheo-HPDC samples that were produced with the air flow of5L/s had the maximum UTS,YS,elongation,hardness and thermal conductivity of261MPa,124MPa,4.9%,HV99and153W/(m·K),respectively.Rheo-HPDC samples show improved properties compared to those formed by HPDC,and the increasing rates of UTS,YS,elongation,hardness and thermal conductivity were20%,15%,88%,13%and10%,respectively.展开更多
The introduction of compressive residual stress is an effective way to reduce fretting fatigue and fretting wear between a spinal implant rod and its holding fixture. The objective of this paper is to demonstrate that...The introduction of compressive residual stress is an effective way to reduce fretting fatigue and fretting wear between a spinal implant rod and its holding fixture. The objective of this paper is to demonstrate that cavitation peening can introduce compressive residual stress into the surface of a spinal implant rod manufactured from medical grade titanium alloy Ti-6Al-4V, which has already been processed by glass shot peening. In order to apply the cavitation peening for the small rod, whose diameter is only 5.5 mm, the cavitating region was concentrated by increasing the ambient pressure. The depth profiles of the resulting residual stress were evaluated by X-ray diffraction following layer removal by electropolishing. The results show that cavitation peening creates compressive residual stress deeper into the rod, even though the stress value at the near surface is saturated due to initial processing using glass shot peening. The depth of the compressive residual stress continuously increases from 44 μm to 230 μm with an increase in the cavitation peening processing time. In addition, the full width at half maximum value of the X-ray diffraction profile, which is closely related to the micro-strain, decreases by up to 32% following the application of cavitation peening.展开更多
The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety, product quality lev...The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety, product quality level and its actual application situation on automobile supplied by present industrially developed country metallurgy enterprises,it is pointed that the variety of low-alloy spring steel wire rod for domestic automobile can't satisfy the requirements of automobile industry development,compare with overseas advanced technology,product quality has the following gaps:the first is that steel purity is low,the control level of non-metallic inclusions is not steady,there is often large grain difficult deforming non-deformation inclusions existing,the control level of steel purity has big difference,the level of large steel factory is high,but its steady has a large gap compare with foreign advanced level,not to mention small steel factory which research and development powder is low.The second is surface complete decarburization can' t be avoided completely.The third is that surface defects are more.The fourth is that composition segregation and structure segregation are not steady,steel wire can't be drawn normally when the segregation is serious. In all,the segregation of 55SiCrA is superior to 60Si2MnA obviously.The industrialization of domestic high level low-alloy spring steel wire rod can't seek quick success and instant benefits,independent innovation perseveringly must be adopted,the success may be reached after master core technologies and adopt the science way of step by step.展开更多
Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properti...Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.展开更多
By adopting the alloy wire of Ni 80 Cr 20 as the welding core and adding the alloy elements of B, Si, Mo and W into the outer plating covering, a new type of wear resistant overlay welding rod of Ni Cr B Si was develo...By adopting the alloy wire of Ni 80 Cr 20 as the welding core and adding the alloy elements of B, Si, Mo and W into the outer plating covering, a new type of wear resistant overlay welding rod of Ni Cr B Si was developed. This overlay welding rod has several properties such as low melting point and good fluidity. With low content of W and Mo, the wearability and crack resistance of the overlay welding rod can be increased, and the hardness can be increased to about HRC64. This kind of overlay rod has been applied to the overlay of wearable workpieces, such as the valves of high temperature, high pressure and the side plates of floor boarding brick die.展开更多
Present study focuses on the terminal penetration of tungsten heavy alloy(WHA) long rod penetrator impacted against armour steel at an impact velocity of 1600 m/s. The residual penetrator and armour steel target recov...Present study focuses on the terminal penetration of tungsten heavy alloy(WHA) long rod penetrator impacted against armour steel at an impact velocity of 1600 m/s. The residual penetrator and armour steel target recovered after the ballistic test have been characterized using optical microscope, scanning electron microscope(SEM) and electron probe micro analyzer(EPMA). Metallurgical changes in target steel and WHA remnant have been analysed. Large shear stresses and shear localization have resulted in local failure and formation of erosion products. Severe plastic deformation acts as precursor for formation of adiabatic shear band(ASB) induced cracks in target steel. Recovered WHA penetrator remnant also exhibits severe plastic deformation forming localized shear bands, ASB induced cracks and shock induced cracks.展开更多
Cold heading carbon steels for 8.8 grade fasteners are mostly produced by pouring reel or spooler plant.Currently,with improvement of cold heading equipment,the 10.9 grade fasteners produced by cold heading have repla...Cold heading carbon steels for 8.8 grade fasteners are mostly produced by pouring reel or spooler plant.Currently,with improvement of cold heading equipment,the 10.9 grade fasteners produced by cold heading have replaced most of hot forged fasteners gradually.As well known,wire rod coil has been used to produce alloy steels.The properties and microstructures of medium carbon alloy steels,such as B7,ML40Cr and SCM435,produced by wire rod coils under hot rolled condition and after spheroidization,have been investigated.In this paper,the effect of microstructure of hot rolled steel wire rods on cold heading annealing process was studied.The results show that the hardness of wire rod coil products is generally lower than that of bar products by 5 ～ 10 HRB and the ferrite fraction in wire rod coil products is higher.After spheroidization treatment,the hardness value and spheroidization grade of wire rod coil products are relatively low.alloy steels of wire rod coils can be directly drawn slightly and the annealing time can be reduced at the same time.This practice is much helpful for energy conservation.展开更多
基金Project (2013B091300016) supported by the Department of Science and Technology of Guangdong Province,China
文摘A new and effective semisolid slurry preparation process with air-cooled stirring rod(ACSR)is reported,in which the compressed air is constantly injected into the inner cavity of a stirring rod to cool the melt.The slurry of a newly developed high thermal conductivity Al?8Si alloy was prepared,and thin-wall heat dissipation shells were produced by the ACSR process combined with a HPDC machine.The effects of the air flow on the morphology ofα1-Al particles,mechanical properties and thermal conductivity of rheo-HPDC samples were studied.The results show that the excellent slurry of the alloy could be obtained with the air flow exceeding3L/s.Rheo-HPDC samples that were produced with the air flow of5L/s had the maximum UTS,YS,elongation,hardness and thermal conductivity of261MPa,124MPa,4.9%,HV99and153W/(m·K),respectively.Rheo-HPDC samples show improved properties compared to those formed by HPDC,and the increasing rates of UTS,YS,elongation,hardness and thermal conductivity were20%,15%,88%,13%and10%,respectively.
文摘The introduction of compressive residual stress is an effective way to reduce fretting fatigue and fretting wear between a spinal implant rod and its holding fixture. The objective of this paper is to demonstrate that cavitation peening can introduce compressive residual stress into the surface of a spinal implant rod manufactured from medical grade titanium alloy Ti-6Al-4V, which has already been processed by glass shot peening. In order to apply the cavitation peening for the small rod, whose diameter is only 5.5 mm, the cavitating region was concentrated by increasing the ambient pressure. The depth profiles of the resulting residual stress were evaluated by X-ray diffraction following layer removal by electropolishing. The results show that cavitation peening creates compressive residual stress deeper into the rod, even though the stress value at the near surface is saturated due to initial processing using glass shot peening. The depth of the compressive residual stress continuously increases from 44 μm to 230 μm with an increase in the cavitation peening processing time. In addition, the full width at half maximum value of the X-ray diffraction profile, which is closely related to the micro-strain, decreases by up to 32% following the application of cavitation peening.
文摘The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety, product quality level and its actual application situation on automobile supplied by present industrially developed country metallurgy enterprises,it is pointed that the variety of low-alloy spring steel wire rod for domestic automobile can't satisfy the requirements of automobile industry development,compare with overseas advanced technology,product quality has the following gaps:the first is that steel purity is low,the control level of non-metallic inclusions is not steady,there is often large grain difficult deforming non-deformation inclusions existing,the control level of steel purity has big difference,the level of large steel factory is high,but its steady has a large gap compare with foreign advanced level,not to mention small steel factory which research and development powder is low.The second is surface complete decarburization can' t be avoided completely.The third is that surface defects are more.The fourth is that composition segregation and structure segregation are not steady,steel wire can't be drawn normally when the segregation is serious. In all,the segregation of 55SiCrA is superior to 60Si2MnA obviously.The industrialization of domestic high level low-alloy spring steel wire rod can't seek quick success and instant benefits,independent innovation perseveringly must be adopted,the success may be reached after master core technologies and adopt the science way of step by step.
基金Project(51335009)supported by the National Natural Science Foundation of ChinaProject(2014JQ7273)supported by the Natural Science Foundation of Shaanxi Province of ChinaProject(CXY1514(1))supported by the Xi’an Science and Technology Plan Projects,China
文摘Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.
文摘By adopting the alloy wire of Ni 80 Cr 20 as the welding core and adding the alloy elements of B, Si, Mo and W into the outer plating covering, a new type of wear resistant overlay welding rod of Ni Cr B Si was developed. This overlay welding rod has several properties such as low melting point and good fluidity. With low content of W and Mo, the wearability and crack resistance of the overlay welding rod can be increased, and the hardness can be increased to about HRC64. This kind of overlay rod has been applied to the overlay of wearable workpieces, such as the valves of high temperature, high pressure and the side plates of floor boarding brick die.
基金Defence Research Development Organization(DRDO)for financial support to carry out this work at Defence Metallurgical Research Laboratory
文摘Present study focuses on the terminal penetration of tungsten heavy alloy(WHA) long rod penetrator impacted against armour steel at an impact velocity of 1600 m/s. The residual penetrator and armour steel target recovered after the ballistic test have been characterized using optical microscope, scanning electron microscope(SEM) and electron probe micro analyzer(EPMA). Metallurgical changes in target steel and WHA remnant have been analysed. Large shear stresses and shear localization have resulted in local failure and formation of erosion products. Severe plastic deformation acts as precursor for formation of adiabatic shear band(ASB) induced cracks in target steel. Recovered WHA penetrator remnant also exhibits severe plastic deformation forming localized shear bands, ASB induced cracks and shock induced cracks.
文摘Cold heading carbon steels for 8.8 grade fasteners are mostly produced by pouring reel or spooler plant.Currently,with improvement of cold heading equipment,the 10.9 grade fasteners produced by cold heading have replaced most of hot forged fasteners gradually.As well known,wire rod coil has been used to produce alloy steels.The properties and microstructures of medium carbon alloy steels,such as B7,ML40Cr and SCM435,produced by wire rod coils under hot rolled condition and after spheroidization,have been investigated.In this paper,the effect of microstructure of hot rolled steel wire rods on cold heading annealing process was studied.The results show that the hardness of wire rod coil products is generally lower than that of bar products by 5 ～ 10 HRB and the ferrite fraction in wire rod coil products is higher.After spheroidization treatment,the hardness value and spheroidization grade of wire rod coil products are relatively low.alloy steels of wire rod coils can be directly drawn slightly and the annealing time can be reduced at the same time.This practice is much helpful for energy conservation.
