In this study, TiB 2 cermet and TiAl based alloy are vacuum brazed successfully by using Ag Cu Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al) 2 and Ag based solid so...In this study, TiB 2 cermet and TiAl based alloy are vacuum brazed successfully by using Ag Cu Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al) 2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB 2/TiB 2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al) 2/Ti(Cu, Al) 2/TiAl. The experimental results show that the shear strength of the brazed TiB 2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min , a joint strength up to 173 MPa is achieved.展开更多
(Cu-Ni)/(10NiO-90NiFe204) cermet inert anodes containing metal Cu-Ni0, 5, 10, 15 and 20 wt pct were prepared and their corrosion resistance to Na3AlF6-Al2O3 melts was investigated. The results indicate that the co...(Cu-Ni)/(10NiO-90NiFe204) cermet inert anodes containing metal Cu-Ni0, 5, 10, 15 and 20 wt pct were prepared and their corrosion resistance to Na3AlF6-Al2O3 melts was investigated. The results indicate that the content of metal Cu-Ni has little effect on the steady-state concentration of Ni in the electrolyte and the values could not be used to effectively differentiate their corrosion resistance. The steady-state concentration of Fe decreases from 304×10^-6 to 168×10^-6 and that of Cu increases from 21×10^-6 to 71×10^-6 with the content of metal Cu-Ni increasing from 0 to 20 wt pct. Post-examination shows that metallic phase Cu-Ni is corroded preferentially during electrolysis and many pores are left at the anode surface. Considering the corrosion resistance and electrical conductivity, the cermet containing metal Cu-Ni 5 wt pct should be selected and studied further.展开更多
The cermet composites WC-20wt%Co/ZrO2(E6)with four different comtents of ZrO2(3Y)were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The h...The cermet composites WC-20wt%Co/ZrO2(E6)with four different comtents of ZrO2(3Y)were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The hardness.bending strength and impact toughness of the specimens were determined.The experimental results show that ZrO2(3Y) particles in WC-20wt%Co matrix are sphcrical particles in different sizes which are distributed uniformly in Co phases and WC phases,the bending strength and impact toughness of the WC-20wt%Co cermet composites added ZrO2(3Y)improve remarkably.but the hardness values have little change.展开更多
Three kinds of NiCr-Cr 3C 2 cermet coatings were designed and deposited by the subsonic velocity flame spraying, and their performances of hot corrosion performance were evaluated in comparison with 102G, 20G boiler...Three kinds of NiCr-Cr 3C 2 cermet coatings were designed and deposited by the subsonic velocity flame spraying, and their performances of hot corrosion performance were evaluated in comparison with 102G, 20G boiler tube steel, FeCrAl, NiCrTi, Ni50Cr and NiCrAlMoFe-Cr 3C 2 coatings, which are widely used at present for protection of boiler tubes. Meanwhile,the influence of sealer on the hot corrosion resistance of various coatings and the mechanisms of coating corrosion were explored.展开更多
Composite powders of nanocrystalline WC-10Co (15wt%),Y2O3 (8mol%) stabilized nanocrystalline ZrO2 (30wt%),industrial cobalt powder (4.5wt%) and submicron Al2O3 (55wt%) composite powders were fabricated by hi...Composite powders of nanocrystalline WC-10Co (15wt%),Y2O3 (8mol%) stabilized nanocrystalline ZrO2 (30wt%),industrial cobalt powder (4.5wt%) and submicron Al2O3 (55wt%) composite powders were fabricated by high-energy ball-milling process.The nanocomposite powders were consolidated by microwave sintering process at temperature ranged 1300℃-1550℃ for 15min,respectively.The optimum consolidation conditions,such as temperature,were researched during microwave sintering process.Vickers Hardness of the consolidated cermets was measured by using a Vickers indentation test,and density of specimens was also determined by Archimedes' principle.Microwave sintering process could not only increase the density of Al2O3-ZrO2-WC-Co cermets and reduce the porosity,but also inhibit abnormal grain growth.展开更多
The enriching of metals to the center of sample was found and investigated during the sinter process of the cermet.The enrichment is caused by addition with Y_2O_3.The enriching of copper is greatly in- fluenced by si...The enriching of metals to the center of sample was found and investigated during the sinter process of the cermet.The enrichment is caused by addition with Y_2O_3.The enriching of copper is greatly in- fluenced by sinter temperature and time.The enriching of metal can significantly enhance the electrical con- ductivity of the cermet.展开更多
文摘In this study, TiB 2 cermet and TiAl based alloy are vacuum brazed successfully by using Ag Cu Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al) 2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB 2/TiB 2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al) 2/Ti(Cu, Al) 2/TiAl. The experimental results show that the shear strength of the brazed TiB 2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min , a joint strength up to 173 MPa is achieved.
基金financial support from National Basic Research Program of China(No.2005CB623703)National Natural Science Foundation of China(No.50474051).
文摘(Cu-Ni)/(10NiO-90NiFe204) cermet inert anodes containing metal Cu-Ni0, 5, 10, 15 and 20 wt pct were prepared and their corrosion resistance to Na3AlF6-Al2O3 melts was investigated. The results indicate that the content of metal Cu-Ni has little effect on the steady-state concentration of Ni in the electrolyte and the values could not be used to effectively differentiate their corrosion resistance. The steady-state concentration of Fe decreases from 304×10^-6 to 168×10^-6 and that of Cu increases from 21×10^-6 to 71×10^-6 with the content of metal Cu-Ni increasing from 0 to 20 wt pct. Post-examination shows that metallic phase Cu-Ni is corroded preferentially during electrolysis and many pores are left at the anode surface. Considering the corrosion resistance and electrical conductivity, the cermet containing metal Cu-Ni 5 wt pct should be selected and studied further.
文摘The cermet composites WC-20wt%Co/ZrO2(E6)with four different comtents of ZrO2(3Y)were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The hardness.bending strength and impact toughness of the specimens were determined.The experimental results show that ZrO2(3Y) particles in WC-20wt%Co matrix are sphcrical particles in different sizes which are distributed uniformly in Co phases and WC phases,the bending strength and impact toughness of the WC-20wt%Co cermet composites added ZrO2(3Y)improve remarkably.but the hardness values have little change.
文摘Three kinds of NiCr-Cr 3C 2 cermet coatings were designed and deposited by the subsonic velocity flame spraying, and their performances of hot corrosion performance were evaluated in comparison with 102G, 20G boiler tube steel, FeCrAl, NiCrTi, Ni50Cr and NiCrAlMoFe-Cr 3C 2 coatings, which are widely used at present for protection of boiler tubes. Meanwhile,the influence of sealer on the hot corrosion resistance of various coatings and the mechanisms of coating corrosion were explored.
基金Funded by the Youth Science Plan for Light of the Morning Sun of Wuhan City (200750731270)
文摘Composite powders of nanocrystalline WC-10Co (15wt%),Y2O3 (8mol%) stabilized nanocrystalline ZrO2 (30wt%),industrial cobalt powder (4.5wt%) and submicron Al2O3 (55wt%) composite powders were fabricated by high-energy ball-milling process.The nanocomposite powders were consolidated by microwave sintering process at temperature ranged 1300℃-1550℃ for 15min,respectively.The optimum consolidation conditions,such as temperature,were researched during microwave sintering process.Vickers Hardness of the consolidated cermets was measured by using a Vickers indentation test,and density of specimens was also determined by Archimedes' principle.Microwave sintering process could not only increase the density of Al2O3-ZrO2-WC-Co cermets and reduce the porosity,but also inhibit abnormal grain growth.
文摘The enriching of metals to the center of sample was found and investigated during the sinter process of the cermet.The enrichment is caused by addition with Y_2O_3.The enriching of copper is greatly in- fluenced by sinter temperature and time.The enriching of metal can significantly enhance the electrical con- ductivity of the cermet.