采用两段式包埋法工艺可制得涂层结构合理的复合梯度涂层,从里到外涂层结构为:S iC过渡层→S iC致密层→M oS i2/S iC双相层→以M oS i2为主的外层。随着制备工艺中高温阶段保温时间的延长,涂层表面以M oS i2为主的薄层越连续。涂层与...采用两段式包埋法工艺可制得涂层结构合理的复合梯度涂层,从里到外涂层结构为:S iC过渡层→S iC致密层→M oS i2/S iC双相层→以M oS i2为主的外层。随着制备工艺中高温阶段保温时间的延长,涂层表面以M oS i2为主的薄层越连续。涂层与基体的结合以化学结合为主,并有机械结合,结合强度高。用正硅酸四乙酯对涂层表面进行封闭处理,凝胶形成的S iO2可充填涂层表面裂纹并覆盖在涂层表面。在1 500℃高温空气中氧化,未封闭处理的涂层试样表现为氧化失重,封闭处理后的试样氧化增重。展开更多
In the present paper,MoSi2(Cr5Si3)–RSiC composites were prepared via a combination of precursor impregnation pyrolysis(PIP) and MoSi2-Si-Cr alloy active melt infiltration(AAMI) process. Composition, microstructure, m...In the present paper,MoSi2(Cr5Si3)–RSiC composites were prepared via a combination of precursor impregnation pyrolysis(PIP) and MoSi2-Si-Cr alloy active melt infiltration(AAMI) process. Composition, microstructure, mechanical retention characteristics, and oxidation behaviors of the composites at elevated temperature were studied. X-ray diffraction(XRD) pattern confirms that the composites mainly compose of 6 H–SiC, hexagonal MoSi2, and tetragonal Cr5Si3. Scanning electron microscopy(SEM) image reveals that nearly denseMoSi2(Cr5Si3)–RSiC composites exhibiting three-dimensionally(3D) interpenetrated network structure are obtained when infiltrated at 2173 K, and the interface combination of the composites mainly depends on the composition ratio of infiltrated phases. Oxidation weight gain rate of the composites is much lower than that of RSiC matrix, where MoSiCr2 possesses the lowest value of 0.1630 mg×cm-2, about 78% lower than that of RSiC after oxidation at 1773 K for 100 h. Also, it possesses the highest mechanical values of 139.54 MPa(flexural strength σf and RT) and 276.77 GPa(elastic modulus Ef and RT), improvement of 73.73% and 29.77% as compared with that of RSiC, respectively. Mechanical properties of the composites increase first and then decrease with the extension of oxidation time at 1773 K, due to the cooperation effect of surface defect reduction via oxidation reaction and thermal stress relaxation in the composites, crystal growth, and thickness increase of the oxide film. Fracture toughness of MoSiCr2 reaches 2.24 MPa·m1/2(1673 K), showing the highest improvement of 31.70% as compared to the RT value.展开更多
文摘在金属钼表面分别制备了MoSi2涂层和MoSi2/Si3N4涂层,利用SEM和XRD分析研究了涂层的微观结构和物相组成,并比较了涂层在1 450℃大气环境下的抗氧化性能.结果表明:两种涂层与基体结合好且均匀致密;MoSi2涂层钼氧化16 h后出现贯穿裂纹,破坏了SiO2保护膜的连续性,导致涂层失效;Si3N4相的引入可明显改善MoSi2基涂层钼的高温抗氧化性,其抗氧化时间达76 h.
文摘采用两段式包埋法工艺可制得涂层结构合理的复合梯度涂层,从里到外涂层结构为:S iC过渡层→S iC致密层→M oS i2/S iC双相层→以M oS i2为主的外层。随着制备工艺中高温阶段保温时间的延长,涂层表面以M oS i2为主的薄层越连续。涂层与基体的结合以化学结合为主,并有机械结合,结合强度高。用正硅酸四乙酯对涂层表面进行封闭处理,凝胶形成的S iO2可充填涂层表面裂纹并覆盖在涂层表面。在1 500℃高温空气中氧化,未封闭处理的涂层试样表现为氧化失重,封闭处理后的试样氧化增重。
基金supported by the National Natural Science Foundation of China (Grant Nos. 51372078 and 51302076)Natural Science Foundation of Hunan Province of China (Grant No. 12JJ4054)+2 种基金Natural Science Foundation of Hunan Province (Grant No. 2018JJ4011)Jiangsu Province Innovative Talent Plan 2016, ChinaYancheng City 515 Talent Plan, China
文摘In the present paper,MoSi2(Cr5Si3)–RSiC composites were prepared via a combination of precursor impregnation pyrolysis(PIP) and MoSi2-Si-Cr alloy active melt infiltration(AAMI) process. Composition, microstructure, mechanical retention characteristics, and oxidation behaviors of the composites at elevated temperature were studied. X-ray diffraction(XRD) pattern confirms that the composites mainly compose of 6 H–SiC, hexagonal MoSi2, and tetragonal Cr5Si3. Scanning electron microscopy(SEM) image reveals that nearly denseMoSi2(Cr5Si3)–RSiC composites exhibiting three-dimensionally(3D) interpenetrated network structure are obtained when infiltrated at 2173 K, and the interface combination of the composites mainly depends on the composition ratio of infiltrated phases. Oxidation weight gain rate of the composites is much lower than that of RSiC matrix, where MoSiCr2 possesses the lowest value of 0.1630 mg×cm-2, about 78% lower than that of RSiC after oxidation at 1773 K for 100 h. Also, it possesses the highest mechanical values of 139.54 MPa(flexural strength σf and RT) and 276.77 GPa(elastic modulus Ef and RT), improvement of 73.73% and 29.77% as compared with that of RSiC, respectively. Mechanical properties of the composites increase first and then decrease with the extension of oxidation time at 1773 K, due to the cooperation effect of surface defect reduction via oxidation reaction and thermal stress relaxation in the composites, crystal growth, and thickness increase of the oxide film. Fracture toughness of MoSiCr2 reaches 2.24 MPa·m1/2(1673 K), showing the highest improvement of 31.70% as compared to the RT value.
