A review of the techniques for the mold manufacturing of micro/nanostructures for precision glass molding

Micro/nanostructured components play an important role in micro-optics and optical engineering,tribology and surface engineering,and biological and biomedical engineering,among other fields.Precision glass molding technology is the most efficient method of manufacturing micro/nanostructured glass components,the premise of which is meld manufacturing with complementary micro/nanostructures.Numerous mold manufacturing methods have been developed to fabricate extremely small and high-quality micro/nanostructures to satisfy the demands of functional micro/nanostructured glass components for various applications.Moreover,the service performance of the mold should also be carefully considered.This paper reviews a variety of technologies for manufacturing micro/nanostructured molds.The authors begin with an introduction of the extreme requirements of mold materials.The following section provides a detailed survey of the existing micro/nanostructured mold manufacturing techniques and their corresponding mold materials,including nonmechanical and mechanical methods.This paper concludes with a detailed discussion of the authors recent research on nickel-phosphorus(Ni-P)mold manufacturing and its service performance.

A model for mold collaborative manufacturing execution system based on Web Service

Mold manufacturing Extended Enterprise （EE） has the following characteristics： distributed in locality, tight cooperation and frequent information exchange. It needs a collaborative, highly efficient, reliable and intelligent manufacturing management system. The background of the Collaborative Manufacturing is introduced. A mold Collaborative Manufacturing Execution System （c-MES） is proposed. The feature of Web Service platform is analyzed. The necessity and feasibility of importing the Web Service to mold c-MES are discussed. Based on Web Service, the model of mold c-MES is built. Every module＇ s function is described in detail, including the functions it supplies and the mechanism of information interaction among them. The feasibility of mold c-MES model is validated by a real mold manufacturing case.

Recent research progress of master mold manufacturing by nanoimprint technique for the novel microoptics devices

The consumer demand for emerging technologies such as augmented reality(AR),autopilot,and three-dimensional(3D)internet has rapidly promoted the application of novel optical display devices in innovative industries.However,the micro/nanomanufacturing of high-resolution optical display devices is the primary issue restricting their development.The manufacturing technology of micro/nanostructures,methods of display mechanisms,display materials,and mass production of display devices are major technical obstacles.To comprehensively understand the latest state-of-the-art and trigger new technological breakthroughs,this study reviews the recent research progress of master molds produced using nanoimprint technology for new optical devices,particularly AR glasses,new-generation light-emitting diode car lighting,and naked-eye 3D display mechanisms,and their manufacturing techniques of master molds.The focus is on the relationships among the manufacturing process,microstructure,and display of a new optical device.Nanoimprint master molds are reviewed for the manufacturing and application of new optical devices,and the challenges and prospects of the new optical device diffraction grating nanoimprint technology are discussed.

HSM strategy study for hardened die and mold steels manufacturing based on the mechanical and thermal load reduction strategy

The paper discussed cutter-work engagement situation hidden behind the mechanical and thermal load effect on cutting edges during high speed hard machining process. The engagement situation was investigated in great detail using experimental and geometrical analytic measures. Experiments were conducted using A1TiN-coated micro-grain carbide end mill cutters to cut hardened die steel. On the basis, a general high speed hard machining strategy, which aimed at eliminating excessive engagement situation during high-speed machining （HSM） hard machining, was proposed. The strategy includes the procedures to identify prone-to-overload areas where excessive engagement situation occurs and then to create a reliable tool path, which has the effect of cutting load reduction to remove the prone-to-overload areas.

Review of small aspheric glass lens molding technologies

Aspheric lens can eliminate spherical aberra- tions, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.