An approach is presented to optimize the surface roughness in high-speed finish milling of 7050- T7451 aeronautical aluminum alloy. In view of this, the multi-linear regression model for surface roughness has been dev...An approach is presented to optimize the surface roughness in high-speed finish milling of 7050- T7451 aeronautical aluminum alloy. In view of this, the multi-linear regression model for surface roughness has been developed in terms of slenderness ratio, cutting speed, radial depth-of-cut and feed per tooth by means of orthogonal experimental design. Variance analyses were applied to check the adequacy of the predictive model and the significances of the independent input parameters. Response contours of surface roughness were generated by using response surface methodology （RSM）. From these contours, it was possible to select an optimum combination of cutting parameters that improves machining efficiency without increasing the surface roughness.展开更多
A high-aspect-ratio microchannel heat exchanger based on multi-tool milling process was developed. Several slotting cutters were stacked together for simultaneously machining several high-aspect-ratio microchannels wi...A high-aspect-ratio microchannel heat exchanger based on multi-tool milling process was developed. Several slotting cutters were stacked together for simultaneously machining several high-aspect-ratio microchannels with manifold structures. On the basis of multi-tool milling process, the structural design of the manifold side height, microchannel length, width, number, and interval were analyzed. The heat transfer performances of high-aspect-ratio microchannel heat exchangers with two different manifolds were investigated by experiments, and the influencing factors were analyzed. The results indicate that the magnitude of heat transfer area per unit volume dominates the heat transfer performances of plate-type micro heat exchanger, while the velocity distribution between microchannels has little effects on the heat transfer performances.展开更多
基金Sponsored by the National Natural Science Foundation of China (50575126)the Foundation for the Author of National Excellent Doctoral Dis-sertation of China (200231)
文摘An approach is presented to optimize the surface roughness in high-speed finish milling of 7050- T7451 aeronautical aluminum alloy. In view of this, the multi-linear regression model for surface roughness has been developed in terms of slenderness ratio, cutting speed, radial depth-of-cut and feed per tooth by means of orthogonal experimental design. Variance analyses were applied to check the adequacy of the predictive model and the significances of the independent input parameters. Response contours of surface roughness were generated by using response surface methodology （RSM）. From these contours, it was possible to select an optimum combination of cutting parameters that improves machining efficiency without increasing the surface roughness.
基金Projects(50675070 50805052) supported by the National Nature Science Foundation of China+1 种基金Projects(07118064 8451064101000320) supported by the Natural Science Foundation of Guangdong Province
文摘A high-aspect-ratio microchannel heat exchanger based on multi-tool milling process was developed. Several slotting cutters were stacked together for simultaneously machining several high-aspect-ratio microchannels with manifold structures. On the basis of multi-tool milling process, the structural design of the manifold side height, microchannel length, width, number, and interval were analyzed. The heat transfer performances of high-aspect-ratio microchannel heat exchangers with two different manifolds were investigated by experiments, and the influencing factors were analyzed. The results indicate that the magnitude of heat transfer area per unit volume dominates the heat transfer performances of plate-type micro heat exchanger, while the velocity distribution between microchannels has little effects on the heat transfer performances.
