Multidisciplinary design optimization of a dual-spin guided vehicle

In this research,a Multidisciplinary Design Optimization approach is proposed for the dual-spin guided flying projectile design considering external and internal parts of the body as design variables.In this way,a parametric formulation is developed.All related disciplines,including structure,aerodynamics,guidance,and control are considered.Minimum total mass,maximum aerodynamic control effectiveness,minimum miss distance,maximum yield stress in all subsystems,controllability and gyroscopic stability constraints are some of objectives/constraints taken into account.The problem is formulated in All-At-Ones Multidisciplinary Design Optimization approach structure and solved by Simulated Annealing and minimax algorithms.The optimal configurations are evaluated in various aspects.The resulted optimal configurations have met all design objectives and constraints.

Multidisciplinary Modeling and Optimization Method of Remote Sensing Satellite Parameters Based on SysML-CEA

To enhance the efficiency of system modeling and optimization in the conceptual design stage of satellite parameters,a system modeling and optimization method based on System Modeling Language and Co-evolutionary Algorithm is proposed.At first,the objectives of satellite mission and optimization problems are clarified,and a design matrix of discipline structure is constructed to process the coupling relationship of design variables and constraints of the orbit,payload,power and quality disciplines.In order to solve the problem of increasing nonlinearity and coupling between these disciplines while using a standard collaborative optimization algorithm,an improved genetic algorithm is proposed and applied to system-level and discipline-level models.Finally,the CO model of satellite parameters is solved through the collaborative simulation of Cameo Systems Modeler(CSM)and MATLAB.The result obtained shows that the method proposed in this paper for the conceptual design phase of satellite parameters is efficient and feasible.It can shorten the project cycle effectively and additionally provide a reference for the optimal design of other complex projects.

An Uncertainty Analysis and Reliability-Based Multidisciplinary Design Optimization Method Using Fourth-Moment Saddlepoint Approximation

In uncertainty analysis and reliability-based multidisciplinary design and optimization(RBMDO)of engineering structures,the saddlepoint approximation(SA)method can be utilized to enhance the accuracy and efficiency of reliability evaluation.However,the random variables involved in SA should be easy to handle.Additionally,the corresponding saddlepoint equation should not be complicated.Both of them limit the application of SA for engineering problems.The moment method can construct an approximate cumulative distribution function of the performance function based on the first few statistical moments.However,the traditional moment matching method is not very accurate generally.In order to take advantage of the SA method and the moment matching method to enhance the efficiency of design and optimization,a fourth-moment saddlepoint approximation(FMSA)method is introduced into RBMDO.In FMSA,the approximate cumulative generating functions are constructed based on the first four moments of the limit state function.The probability density function and cumulative distribution function are estimated based on this approximate cumulative generating function.Furthermore,the FMSA method is introduced and combined into RBMDO within the framework of sequence optimization and reliability assessment,which is based on the performance measure approach strategy.Two engineering examples are introduced to verify the effectiveness of proposed method.

MULTIDISCIPLINARY ROBUST OPTIMIZATION DESIGN

Because uncertainty factors inevitably exist under multidisciplinary designenvironment, a hierarchical multidisciplinary robust optimization design based on response surfaceis proposed. The method constructs optimization model of subsystem level and system level tocoordinate the coupling among subsystems, and also the response surface based on the artificialneural network is introduced to provide information for system level optimization tool to maintainthe independence of subsystems, i.e. to realize multidisciplinary parallel design. The applicationcase of electrical packaging demonstrates that reasonable robust optimum solution can be yielded andit is a potential and efficient multi-disciplinary robust optimization approach.

Research on disruptive design pre-identification in the preliminary design phase of aero engine flow pass multidisciplinary optimization

In aero engine design, determining whether the preliminary design will have disruptive effects on the detailed design is the key to multidisciplinary design optimization in the preliminary design stage. In order to adapt to the non-orthogonal parameter value range caused by the selfconstrained parametric modeling method, a non-orthogonal space mapping method that maps the optimal Latin hypercube sampling points of the traditional orthogonal design space to the non-orthogonal design space is proposed. Based on the logical regression method in machine learning field, a kind of feasible domain boundary identification method is employed to identify whether the sample spatial response meets the relevant criteria. The method proposed in this paper is used to identify and analyze the key technologies of the high-pressure turbine mortise joint structure. It is found that the preliminary design of the aero engine may lead to the failure to obtain a mortise joint structure meeting the design requirements in the detailed design stage. The mortise joint structure needs to be pre-optimized in the preliminary design stage.

A Multidisciplinary Optimization Architecture for A Distributed Computing Environment

This paper introduces a distributed computing approach for multidisciplinary complex product design. The framework that may aid in the implementation of this scheme is described. This distributed design environment has the property of concurrent engineering. The approaches considered here are the framework of a distributed optimization design environment and the optimization architecture in the environment.

Multidisciplinary Design Optimization of Vehicle Instrument Panel Based on Multi-objective Genetic Algorithm

Typical multidisciplinary design optimization（MDO） has gradually been proposed to balance performances of lightweight, noise, vibration and harshness（NVH） and safety for instrument panel（IP） structure in the automotive development. Nevertheless, plastic constitutive relation of Polypropylene（PP） under different strain rates, has not been taken into consideration in current reliability-based and collaborative IP MDO design. In this paper, based on tensile test under different strain rates, the constitutive relation of Polypropylene material is studied. Impact simulation tests for head and knee bolster are carried out to meet the regulation of FMVSS 201 and FMVSS 208, respectively. NVH analysis is performed to obtain mainly the natural frequencies and corresponding mode shapes, while the crashworthiness analysis is employed to examine the crash behavior of IP structure. With the consideration of lightweight, NVH, head and knee bolster impact performance, design of experiment（DOE）, response surface model（RSM）, and collaborative optimization（CO） are applied to realize the determined and reliability-based optimizations, respectively. Furthermore, based on multi-objective genetic algorithm（MOGA）, the optimal Pareto sets are completed to solve the multi-objective optimization（MOO） problem. The proposed research ensures the smoothness of Pareto set, enhances the ability of engineers to make a comprehensive decision about multi-objectives and choose the optimal design, and improves the quality and efficiency of MDO.

Reliability-based multidisciplinary design optimization using incremental shifting vector strategy and its application in electronic product design

Use of multidisciplinary analysis in reliabilitybased design optimization(RBDO) results in the emergence of the important method of reliability-based multidisciplinary design optimization(RBMDO). To enhance the efficiency and convergence of the overall solution process,a decoupling algorithm for RBMDO is proposed herein.Firstly, to decouple the multidisciplinary analysis using the individual disciplinary feasible(IDF) approach, the RBMDO is converted into a conventional form of RBDO. Secondly,the incremental shifting vector(ISV) strategy is adopted to decouple the nested optimization of RBDO into a sequential iteration process composed of design optimization and reliability analysis, thereby improving the efficiency significantly. Finally, the proposed RBMDO method is applied to the design of two actual electronic products: an aerial camera and a car pad. For these two applications, two RBMDO models are created, each containing several finite element models(FEMs) and relatively strong coupling between the involved disciplines. The computational results demonstrate the effectiveness of the proposed method.

Effect of Variable Selection on Multidisciplinary Design Optimization:a Flight Vehicle Example

Different multidisciplinary design optimization （MDO） problems are formulated and compared. Two MDO formulations are applied to a sounding rocket in order to optimize the performance of the rocket. In the MDO of the referred vehicle, three disciplines have been considered, which are trajectory, propulsion and aerodynamics. A special design structure matrix is developed to assist data exchange between disciplines. This design process uses response surface method （RSM） for multidisciplinary optimization of the rocket. The RSM is applied to the design in two categories： the propulsion model and the system level. In the propulsion model, RSM determines an approximate mathematical model of the engine output parameters as a function of design variables. In the system level, RSM fits a surface of objective function versus design variables. In the first MDO problem formulation, two design variables are selected to form propulsion discipline. In the second one, three new design variables from geometry are added and finally, an optimization method is applied to the response surface in the system level in order to find the best result. Application of the first developed multidisciplinary design optimization procedure increased accessible altitude （performance index） of the referred sounding rocket by twenty five percents and the second one twenty nine.

Multidisciplinary Design Optimization of A Human Occupied Vehicle Based on Bi-Level Integrated System Collaborative Optimization

The design of Human Occupied Vehicle （HOV） is a typical multidisciplinary problem, but heavily dependent on the experience of naval architects at present engineering design. In order to relieve the experience dependence and improve the design, a new Multidisciplinary Design Optimization （MDO） method ＂Bi-Level Integrated System Collaborative Optimization （BLISCO）＂ is applied to the conceptual design of an HOV, which consists of hull module, resistance module, energy module, structure module, weight module, and the stability module. This design problem is defined by 21 design variables and 23 constraints, and its objective is to maximize the ratio of payload to weight. The results show that the general performance of the HOV can be greatly improved by BLISCO.

Uncertain Multidisciplinary Design Optimization on Next Generation Subsea Production System by Using Surrogate Model and Interval Method

The innovative Next Generation Subsea Production System(NextGen SPS)concept is a newly proposed petroleum development solution in ultra-deep water areas.The definition of NextGen SPS involves several disciplines,which makes the design process difficult.In this paper,the definition of NextGen SPS is modeled as an uncertain multidisciplinary design optimization(MDO)problem.The deterministic optimization model is formulated,and three concerning disciplines—cost calculation,hydrodynamic analysis and global performance analysis are presented.Surrogate model technique is applied in the latter two disciplines.Collaborative optimization(CO)architecture is utilized to organize the concerning disciplines.A deterministic CO framework with two disciplinelevel optimizations is proposed firstly.Then the uncertainties of design parameters and surrogate models are incorporated by using interval method,and uncertain CO frameworks with triple loop and double loop optimization structure are established respectively.The optimization results illustrate that,although the deterministic MDO result achieves higher reduction in objective function than the uncertain MDO result,the latter is more reliable than the former.

APPLICATION OF HYBRID GENETIC ALGORITHM IN AEROELASTIC MULTIDISCIPLINARY DESIGN OPTIMIZATION OF LARGE AIRCRAFT

The genetic/gradient-based hybrid algorithm is introduced and used in the design studies of aeroelastic optimization of large aircraft wings to attain skin distribution,stiffness distribution and design sensitivity.The program of genetic algorithm is developed by the authors while the gradient-based algorithm borrows from the modified method for feasible direction in MSC/NASTRAN software.In the hybrid algorithm,the genetic algorithm is used to perform global search to avoid to fall into local optima,and then the excellent individuals of every generation optimized by the genetic algorithm are further fine-tuned by the modified method for feasible direction to attain the local optima and hence to get global optima.Moreover,the application effects of hybrid genetic algorithm in aeroelastic multidisciplinary design optimization of large aircraft wing are discussed,which satisfy multiple constraints of strength,displacement,aileron efficiency,and flutter speed.The application results show that the genetic/gradient-based hybrid algorithm is available for aeroelastic optimization of large aircraft wings in initial design phase as well as detailed design phase,and the optimization results are very consistent.Therefore,the design modifications can be decreased using the genetic/gradient-based hybrid algorithm.

Applying the disciplinary relation matrix to multidisciplinary design optimization modeling and solving

A new efficient coupling relationship description method has been developed to provide an automated and visualized way to multidisciplinary design optimization (MDO) modeling and solving. The disciplinary relation matrix (DRM) is proposed to describe the coupling relationship according to disciplinary input/output variables, and the MDO definition has been reformulated to adopt the new interfaces. Based on these, a universal MDO solving procedure is proposed to establish an automated and efficient way for MDO modeling and solving. Through a simple and convenient initial configuration, MDO problems can be solved using any of available MDO architectures with no further effort. Several examples are used to verify the proposed MDO modeling and solving process. Result shows that the DRM method has the ability to simplify and automate the MDO procedure, and the related MDO framework can evaluate the MDO problem automatically and efficiently.

Multidisciplinary Design Optimization with a New Effective Method

Collaborative optimization （CO） is one of the most widely used methods in multidisciplinary design optimization （MDO）, which is an effective methodology to solve modem complex engineering problems. CO consists of two-level optimization problems which are system optimization problem and subspace optimization problem. The architecture of CO can reserve the autonomy of individual disciplines in maximum, while providing a mechanism for coordinating design problem. However, CO has low computation efficiency and is easy to diverge. For the purpose of solving these problems, the former improved methods were studied. The relaxation factors were used to change the system consistency constraints to inequality constraints, or the response surface estimation was used to surrogate the system consistency constraints. However, these methods didn＇t avoid the computational difficulties very well, furthermore, some new problems arose. The concept of optimum constraint sensitivity was proposed, and the quadratic constraints in system level were reformed. Hence, a new collaborative optimization was developed, which is called system level dynamic constraint collaborative optimization （DCCO）. The novel method is able to increase the exchange of information between system level and disciplinary level. The optimization results of each disciplinary optimization can be feedback to system level with the optimum constraint sensitivity. On the basis of the information, the new system level linear dynamic constraints can be constructed; it is better to reflect the effect of disciplinary level optimizations. The system level optimizer can clearly capture the boundary where disciplinary objective functions become zero, and considerably enhance the convergence. Two standard MDO examples were conducted to verify the feasibility and effectiveness of DCCO. The results show that DCCO can save the solving time, and is much better in terms of convergence and robustness, hence, the new method is more efficient.

Robust Multiobjective and Multidisciplinary Design Optimization of Electrical Drive Systems

Design and optimization of electrical drive systems often involve simultaneous consideration of multiple objectives that usually contradict to each other and multiple disciplines that normally coupled to each other.This paper aims to present efficient system-level multiobjective optimization methods for the multidisciplinary design optimization of electrical drive systems.From the perspective of quality control,deterministic and robust approaches will be investigated for the development of the optimization models for the proposed methods.Meanwhile,two approximation methods,Kriging model and Taylor expansion are employed to decrease the computation/simulation cost.To illustrate the advantages of the proposed methods,a drive system with a permanent magnet synchronous motor driven by a field oriented control system is investigated.Deterministic and robust Pareto optimal solutions are presented and compared in terms of several steady-state and dynamic performances(like average torque and speed overshoot)of the drive system.The robust multiobjective optimization method can produce optimal Pareto solutions with high manufacturing quality for the drive system.

Multidisciplinary Design and Optimization of Satellite Launch Vehicle Using Latin Hypercube Design of Experiments

The design of new Satellite Launch Vehicle （SLV） is of interest, especially when a combination of Solid and Liquid Propulsion is included. Proposed is a conceptual design and optimization technique for multistage Low Earth Orbit （LEO） bound SLV comprising of solid and liquid stages with the use of Genetic Algorithm （GA） as global optimizer. Convergence of GA is improved by introducing initial population based on the Design of Experiments （DOE） Technique. Latin Hypercube Sampling （LHS）-DOE is used for its good space filling properties. LHS is a stratified random procedure that provides an efficient way of sampling variables from their multivariate distributions. In SLV design minimum Gross Lift offWeight （GLOW） concept is traditionally being sought. Since the development costs tend to vary as a function of GLOW, this minimum GLOW is considered as a minimum development cost concept. The design approach is meaningful to initial design sizing purpose for its computational efficiency gives a quick insight into the vehicle performance prior to detailed design.

An improved multidisciplinary feasible method using DACE approximation approach

Multidisciplinary feasible method (MDF) is conventional method to multidisciplinary optimization (MDO) and well-understood by users. It reduces the dimensions of the multidisciplinary optimization problem by using the design variables as independent optimization variables. However, at each iteration of the conventional optimization procedure, multidisciplinary analysis (MDA) is numerously performed that results in extreme expense and low optimization efficiency. The intrinsic weakness of MDF is due to the times that it loop fixed-point iterations in MDA, which drive us to improve MDF by building inexpensive approximations as surrogates for expensive MDA. An simple example is presented to demonstrate the usefulness of the improved MDF. Results show that a significant reduction in the number of multidisciplinary analysis required for optimization is obtained as compared with original MDF and the efficiency of optimization is increased.

Design methodology of a mini-missile considering flight performance and guidance precision

The design of mini-missiles(MMs)presents several novel challenges.The stringent mission requirement to reach a target with a certain precision imposes a high guidance precision.The miniaturization of the size of MMs makes the design of the guidance,navigation,and control(GNC)have a larger-thanbefore impact on the main-body design(shape,motor,and layout design)and its design objective,i.e.,flight performance.Pursuing a trade-off between flight performance and guidance precision,all the relevant interactions have to be accounted for in the design of the main body and the GNC system.Herein,a multi-objective and multidisciplinary design optimization(MDO)is proposed.Disciplines pertinent to motor,aerodynamics,layout,trajectory,flight dynamics,control,and guidance are included in the proposed MDO framework.The optimization problem seeks to maximize the range and minimize the guidance error.The problem is solved by using the nondominated sorting genetic algorithm II.An optimum design that balances a longer range with a smaller guidance error is obtained.Finally,lessons learned about the design of the MM and insights into the trade-off between flight performance and guidance precision are given by comparing the optimum design to a design provided by the traditional approach.

Robust Collaborative Optimization Method Based on Dual-response Surface

A novel method for robust collaborative design of complex products based on dual-response surface （DRS-RCO） is proposed to solve multidisciplinary design optimization （MDO） problems under uncertainty. Collaborative optimization （CO） which decomposes the whole system into a double-level nonlinear optimization problem is widely accepted as an efficient method to solve MDO problems. In order to improve the quality of complex product in design process, robust collaborative optimization （RCO） is developed to solve those problems under uncertain conditions. RCO does optimization on the linear sum of mean and standard deviation of objective function and gets an optimal solution with high robustness. Response surfaces method is an important way to do approximation in robust design. DRS-RCO is an improved RCO method in which dual-response surface replaces system uncertainty analysis module of CO. The dual-response surface is the approximate model of mean and standard deviation of objective function respectively. In DRS-RCO, All the information of subsystems is included in dual-response surfaces. As an additional item, the standard deviation of objective function is added to the subsystem optimization. This item guarantee both the mean and standard deviation of this subsystem is reaching the minima at the same time. Finally, a test problem with two coupled subsystems is conducted to verify the feasibility and effectiveness of DRS-RCO.

Decomposition Method of Complex Optimization Model Based on Global Sensitivity Analysis

The current research of the decomposition methods of complex optimization model is mostly based on the principle of disciplines, problems or components. However, numerous coupling variables will appear among the sub-models decomposed, thereby make the efficiency of decomposed optimization low and the effect poor. Though some collaborative optimization methods are proposed to process the coupling variables, there lacks the original strategy planning to reduce the coupling degree among the decomposed sub-models when we start decomposing a complex optimization model. Therefore, this paper proposes a decomposition method based on the global sensitivity information. In this method, the complex optimization model is decomposed based on the principle of minimizing the sensitivity sum between the design functions and design variables among different sub-models. The design functions and design variables, which are sensitive to each other, will be assigned to the same sub-models as much as possible to reduce the impacts to other sub-models caused by the changing of coupling variables in one sub-model. Two different collaborative optimization models of a gear reducer are built up separately in the multidisciplinary design optimization software iSIGHT, the optimized results turned out that the decomposition method proposed in this paper has less analysis times and increases the computational efficiency by 29.6%. This new decomposition method is also successfully applied in the complex optimization problem of hydraulic excavator working devices, which shows the proposed research can reduce the mutual coupling degree between sub-models. This research proposes a decomposition method based on the global sensitivity information, which makes the linkages least among sub-models after decomposition, and provides reference for decomposing complex optimization models and has practical engineering significance.