Excitation and Detection of Shear Horizontal Waves with Electromagnetic Acoustic Transducers for Nondestructive Testing of Plates

The fundamental shear horizontal（SH0） wave has several unique features that are attractive for long-range nondestructive testing（NDT）. By a careful design of the geometric configuration, electromagnetic acoustic transducers（EMATs） have the capability to generate a wide range of guided wave modes, such as Lamb waves and shear-horizontal（SH） waves in plates. However, the performance of EMATs is influenced by their parameters. To evaluate the performance of periodic permanent magnet（PPM） EMATs, a distributed-line-source model is developed to calculate the angular acoustic field cross-section in the far-field. Numerical analysis is conducted to investigate the performance of such EMATs with different geometric parameters, such as period and number of magnet arrays, and inner and outer coil widths. Such parameters have a great influence on the directivity of the generated SH0 waves that arises mainly in the amplitude and width of both main and side lobes. According to the numerical analysis, these parameters are optimized to obtain better directivity. Optimized PPM EMATs are designed and used for NDT of strip plates. Experimental results show that the lateral boundary of the strip plate has no perceivable influence on SHO-wave propagation, thus validating their used in NDT. The proposed model predicts the radiation pattern ofPPM EMATs, and can be used for their parameter optimization.

RAPID NONDESTRUCTIVE TESTING OF HEAT-TREATMENT QUALITY OF 2014 ALUMINIUM ALLOY

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Nondestructive Testing and Characterization of Residual Stress Field Using an Ultrasonic Method

To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel（12%C） as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave（LCR wave） is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.

Nondestructive testing for crack of tunnel lining using GPR

Lining craze, as a common engineering damage, affects the bearing capacity and the safety of tunnels.To improve the capabilities of the surface crack detection in the tunnel lining, ground penetrating radar(GPR) was employed. The principle and method of GPR for cracks investigation of tunnel lining were expounded. As an application example, some field measurements in order to detect the depth of cracks for the tunnel lining were achieved in a new tunnel. All GPR investigations were made with the antennae of 1 GHz. The cracks of concrete structure were located, and the distributing and depth of cracks are inspected and estimated by GPR. The results of investigation show GPR is accurate and efficient to detect cracks of tunnel lining.

Nondestructive testing method of wood moisture content based on a planar capacitance sensor model

For our research, a new hybrid experimental-computational method is presented. We applied a least squares fitting method （LSFM） to reconstruct the wood moisture content （WMC） from the data measured with a planar capacitance sensor. A boundary element method （BEM） was used to compute the relationship between capacitance and the dielectric constant. A functional relationship between MC and the dielectric constant was identified by LSFM. The agreement of this final computation result with the experimental data indicates that this method can be used to estimate the WMC quickly and effectively with engineering analysis. Compared with popular statistical methods, a large number of experiments are avoided, some costs of testing are reduced and the efficiency of testing is enhanced.

Statistical analysis of nondestructive testing results of cast steel joints in civil engineering structures

To study the distribution law and random characteristics of casting defects in steel castings,24 civil engineering structural cast steel joints were divided into two groups:simple cast steel joints and complex cast steel joints.Three kinds of nondestructive testing(NDT)methods,namely,visual,magnetic particle,and ultrasonic inspections,were used to detect the macroscopic defects in joints.The NDT results were then statistically analyzed.The results show that the unfused core support is a common defect of complex cast steel joints,and the defect can be seen visually,so excavation and repair welding should be carried out before castings leave factories.Casting cracks are extremely likely to occur in the intersection area of tubes,which is called the ultrasonic inspection blind zone.The occurrence probability of gas pores on simple cast steel joints is the largest,and the occurrence probability of core support incomplete fusions on complex cast steel joints is the largest.However,when cast steel joints are counted as a whole sample,the occurrence probability of gas pores is larger than that of core support incomplete fusions.Therefore,it is the most common defect in cast steel joints.

Ultrasonic Nondestructive Testing of Superplastic Solid-State Welding Joint for Different Steels

Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.

Recent developments in photoacoustic imaging and sensing for nondestructive testing and evaluation

Photoacoustic(PA)imaging has been widely used in biomedical research and preclinical studies during the past two decades.It has also been explored for nondestructive testing and evaluation(NDT/E)and for industrial applications.This paper describes the basic principles of PA technology for NDT/E and its applications in recent years.PA technology for NDT/E includes the use of a modulated continuous-wave laser and a pulsed laser for PA wave excitation,PA-generated ultrasonic waves,and all-optical PA wave excitation and detection.PA technology for NDT/E has demonstrated broad applications,including the imaging of railway cracks and defects,the imaging of Li metal batteries,the measurements of the porosity and Young’s modulus,the detection of defects and damage in silicon wafers,and a visualization of underdrawings in paintings.

Investigation of Eddy Current Nondestructive Testing for Carbon Fiber-Reinforced Plastic （CFRP） Based on Electromagnetic Field Analysis

CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing technique for CFRP, requires a contact medium. In contrast, eddy current testing does not require a contact medium, and when used for CFRP testing it has advantages not available with other techniques. CFRP is a laminate, with each layer being anisotropically conductive, and the distribution of the induced eddy current is yet to be determined. Here, to determine the eddy current distribution in the detection of flaws in cross-ply CFRP （0°/90°） by using a cross-point probe, we performed an FEM （finite element method） analysis of electromagnetic fields. We investigated the nature of the flaw signals and the differences in eddy current distributions between materials with and without flaws.

Development and application of WGQ type micro-computer-based electromagnetic nondestructive testing instrument for quality of metal material

The WGQ type micro computer based electromagnetic nondestructive testing instrument for quality of metal material was developed on the principle of electromagnetic induction. The invention and marketing of the WGQ instrument has solved the world wide tough problem of the "N" shape relation between the indicated values of testing instruments and the hardness of most metal parts, particularly steel and iron parts. It has also greatly improved the hardness testing precision of aluminium alloy. Consequently the instrument can accurately perform either the quantitative testing of aluminium alloy, steel and iron parts hardness or the qualitative testing of their internal and external defects such as cracks, over burnt and so on. Its hardness testing precision is HRB±0.7, HRC±1 and HB±10. The testing speed can reach 1 500 parts per hour. The instrument has already been successfully applied to the spot of lots of factories.

Monitoring of polymeric membrane fouling in hollow fiber module using ultrasonic nondestructive testing

This study describes the development of novel protocols extending the real-time ultrasonic reflectometry(UTDR) for the detection of membrane fouling in hollow fiber module during ultrafiltration(UF) of oily water treatment. A specially designed acoustic sensor with a frequency of 2.5 MHz was used. The hollow fiber membranes used were polysulphone(PSf) UF membranes with MWCO 40 kDa. The wastewaters with three different oily concentrations of 100, 500 and 1 000 mg/L were investigated. Diesel oil was utilized as the primary foulant. The results show that the permeate flux declines with operation time and its value becomes lower with the increase of the oily concentration in wastewater. It is found that ultrasonic measurement can detect the fouling and cleaning processes. A new signal analysis protocol-ultrasonic reflected energy was developed. Ultrasonic reflected energy obtained indicates the deposition of oily layer as a function of operation time and its removal after cleaning. The overall flux decline is reasonably correlated with the changes in ultrasonic reflected energy. This research provides the evidence that the ultrasonic reflectometry technique is capable of monitoring membrane fouling and cleaning in hollow fiber modules.

Rolling contact fatigue nondestructive testing system for a bearing inner ring based on initial permeability

Due to the fact that rolling contact fatigue is not easily detected, and residual life is not easily evaluated in the early stage of bearing life, a nondestructive testing method based on initial permeability is proposed. By analyzing the crack propagation mechanism, a fatigue state detection system based on differential signals is designed. A simulation model of the detection of the inner ring of the pulse signal is established by using the electromagnetic field simulation software. The effects of the height of the coil, the inner and outer diameter, the number of coil turns, the diameter and the height of the ferrite core of the probe on the differential value of the detection signal are simulated. The parameter combination of the maximum difference value of the signal is used as the structural size of the sensor, and the detection sensor is designed and fabricated. Moreover, the bearing fatigue test system is designed, and the bearing is tested. The results show that the system has good detection ability for rolling contact fatigue and verifies the mechanism and trend of crack propagation in the inner ring of the bearing.

Nondestructive testing and assessment of consolidation effects of earthen sites

Earthen sites are widely distributed throughout China, and most of them belong to archaeological sites with significant values, which not only directly witness the origin, formation and development of Chinese civilization, but also possess important values for conservation and exhibition. Many researches and practices on their conservation and consolidation have been carried out; however, the consolidation effect is mainly judged by visual observation and expert evaluation. Scientific assessment of conservation and consolidation effects is a challenging issue. Many instruments in other fields cannot be directly applied to the conservation of cultural relics due to their peculiarity. In order to assess the effects of field conservation experiments, this paper tries to understand the consolidation effects at Liangzhu site using nondestructive or micro-damage methods, including thermo-physical parameters testing, infrared thermal imaging, high-density microelectrode resistivity testing, portable microscope observation, and hydrophilic and hydrophobic testing, and thereby explores the practicable methods for evaluating the properties of consolidation materials for earthen sites treatment.

Breakthrough Made on the Nondestructive Testing of Orbital Spacecraft

Lanzhou Institute of Physics, a subsidiary of CAST, conducted ground testing on its newly developed eddy current nondestructive testing equipment, demonstrating an important breakthrough had been made with the nondestructive testing of orbital spacecraft. The equipment works steadily and has met the design requirements for space applications. It was also announced by the Institute that the equipment would be used during the next lunar exploration mission to detect the status of

基于近红外光谱技术苹果尺寸差异对糖度模型适用性的影响

为消除水果自身尺寸差异对其糖度预测模型的不利影响,进一步提高水果分选模型精度,应用近红外光谱在线检测装置采集不同果径苹果的近红外光谱,对光谱进行多种预处理后,分别建立苹果可溶性固形物的偏最小二乘法模型,再用苹果果径75~85mm组中的建模集预测苹果果径分别为65~75、85~95mm组中的预测集样品,最后用果径组65~75、75~85、85~95 mm中的建模集和预测集,分别作为混合苹果尺寸糖度预测模型的建模集和预测集,并利用特征光谱选择算法对模型进行简化,建立苹果糖度通用预测模型。结果显示:与建模集和预测集果径不同时所建立的苹果糖度预测模型最优组相比,其相关系数Rp由0.805提高至0.943,预测集均方根误差值RMSEP由0.778减小至0.480,RPD由0.96增加至3.05,再对建立的通用模型进行简化,可以降低苹果尺寸对苹果糖度模型的影响,提高模型预测性能。

古建筑木结构无损检测内容与研究进展

中国拥有大量的木结构古建筑。合理有效地检测评估木结构的存在状况,是古建筑保护和修缮工作的重要需求。古建筑木结构无损检测是以无损检测和评估古建筑木结构安全性,以现场应用和实际需求为导向的木材材性检测评估技术,检测内容主要包括缺陷无损检测和木材物理力学性能无损检测两个方面。木结构、木构件隐藏缺陷的检测以及评估是古建筑木结构无损检测工作的重点和难点。本文首先介绍古建筑木结构的组成,总结其无损检测内容和目前常见无损检测方法;然后归纳总结古建筑木构件隐藏缺陷无损检测、古建筑木构件分等、腐朽对古建筑木材力学性能影响等应用和研究进展;最后归纳说明古建筑木材力学性能无损检测和自然老化对古建筑木材性质影响的研究状况。以期对从事木结构文物保护技术应用和科研工作的相关人员,有所启发和帮助。

锚杆张拉力无损测试原理与技术研究

基于锚杆锚固体系多接触面特征,建造室内模型研究其锚固体系振动特性。通过在锚杆无应力段顶端安装加速度传感器测试时程信号,经快速傅里叶变换获得锚杆无应力段顶端振动频谱图,其频谱图的卓越频率具有良好的可识别性,据此获得其卓越频率与锚杆张拉力、锚杆无应力长度的变化规律,其卓越频率并非锚杆张拉段横向多阶振动频率。以此为基础建立了视锚固螺母为弹性基础的锚杆弹性振动模型、锚固螺母及锚杆相对螺母与球形垫圈接触面转动的刚体振动模型,分别获得其模型频率方程,基于其识别的卓越频率求解频率方程中的刚度参数,室内与现场试验表明其刚度参数—锚杆张拉力具有良好的线性相关性和单调递增关系。进一步室内模型试验表明其刚度参数—锚杆张拉力关系特征与蝶形托盘接触不同介质、不同锚杆张拉段长度不具有明显的相关性。为此提出了锚杆张拉力无损测试原理、方法与实现的技术路线,现场小规模试验表明本文提出的方法具有可靠性。

基于透射图像的高压脉动腌制咸鸭蛋含盐量检测

含盐量是衡量咸鸭蛋品质的重要指标。为了利用机器视觉技术实现高压脉动腌制咸鸭蛋含盐量的无损检测。该研究采用工业相机和透射光源搭建咸鸭蛋的透射图像采集装置。采用图像整体特征和长轴截面光强度特征两种特征提取方法,利用多元线性回归、支持向量机回归两种算法,建立对蛋清、蛋黄及全蛋含盐量以及蛋黄指数的定量预测模型。结果表明,随着咸鸭蛋腌制时间的增加,其透光性显著提高。同时,透射图像蛋黄的所在视野区域会随着含盐量的增加而呈现规律性的变化。基于图像整体特征建立的蛋清、蛋黄、全蛋含盐量模型较优,在蛋黄指数预测下基于长轴截面光强度特征所建模型较优。其中,基于图像整体特征所建立的蛋黄含盐量支持向量机回归(support vector regression,SVR)模型最优,测试集相关系数(test set correlation coefficient,Rp)、测试集均方根误差(root mean square error of prediction,RMSEp)、相对分析误差(residual predictive deviation,RPD)分别达到0.8460、0.3416、1.898;基于长轴截面光强度特征建立的蛋黄指数多元线性回归(multiple linear regression,MLR)模型最优,测试集相关系数Rp、均方根误差RMSEp、相对分析误差RPD分别为0.8318、0.0743、1.916。该研究结果为咸鸭蛋含盐量的快速检测提供理论依据和技术支持。

猕猴桃便携式无损检测仪影响因素及其精度校准分析

为探究产地、成熟度对便携式可溶性固形物无损检测精度的影响,以同一品种3个产地的猕猴桃为试材,分别采用便携式无损检测仪和常规有损检测仪对其可溶性固形物含量进行测定和比较,并运用人工神经网络对其进行分析。结果表明,在使用便携式无损检测仪对猕猴桃可溶性固形物检测时,3个产地的无损检测R2分别为0.26、0.52、0.61,成熟度会对其检测精度造成一定影响,但在不同产地间没有稳定、统一的规律;基于人工神经网络学习、建模产生的随机预测值可将R2提高5%~49%。因此,可利用预测值来作为中间校准程序,以辅助提高便携式无损检测精度。