Low carbon Al2O3 - C refractories specimens were prepared with tabular alumina （3. 0 - 1.0, 1.0 - 0. 5, 0.6-0.2, ≤0.3, ≤0. 045 and ≤0. 02 mm）, active alumina micropowder （≤2 μm ） and silicon （ 〈≤0. 045 mm ...Low carbon Al2O3 - C refractories specimens were prepared with tabular alumina （3. 0 - 1.0, 1.0 - 0. 5, 0.6-0.2, ≤0.3, ≤0. 045 and ≤0. 02 mm）, active alumina micropowder （≤2 μm ） and silicon （ 〈≤0. 045 mm ） as main raw materials. Nano carbon black （N220） and natural graphite flake （ 〈≤0. 074 mm ） were adopted as the carbon sources. The specimens were treated at 800, 1 000, 1 200 and 1 400 ℃ under coke embedded atmosphere. The effects of additions of nano carbon black and graphite flake on mechanical properties and thermal shock resistance of the specimens were stud- ied. Their mechanical properties were measured by three- point bending test and thermal shock resistance was de- termined by water quenching method. The phase compo- sition of the specimens was analyzed with X-ray diffrac- tion and microstruetures were observed through FESEM. The results reveal that： （1） the strengths of A1203 - C refractories with these two carbon sources show no big differences when coked at lower than 1 000 ℃ ; when coked at over 1 200 ℃ , the strengths of the specimens with graphite added are much higher than those of the specimens containing carbon black due to much more sil- icon carbide whiskers formed; （2） since the nano carbon black has small particle size, they can be filled into in- terstice of Al2O3 particles to form the nano carbon net- work structure, absorbing and relieving the thermal stressgenerated from expansion and contraction and reducing the thermal expansion coefficient of the specimens, thus their thermal shock resistance is better than that of the specimens containing graphite ; （ 3 ） low carbon Al2 O3 - C refractories with good mechanical properties and excellent thermal shock resistance can be prepared with combi- nation of nano carbon black and graphite flake.展开更多
Three kinds of Al2O3- Si- C matrix specimens were prepared using tabular corundum powder and Si powder as starting materials,ultrafine flake graphite,nano carbon black,and carbon nanotubes as carbon sources,respective...Three kinds of Al2O3- Si- C matrix specimens were prepared using tabular corundum powder and Si powder as starting materials,ultrafine flake graphite,nano carbon black,and carbon nanotubes as carbon sources,respectively,to research the effect of micro or nano carbon materials on structure and morphology of formed Si C crystals. The specimens were fired at 1 000,1 200 and 1 400℃ for 3 h in carbon-embedded condition,respectively.The phase composition was studied by XRD and the crystal morphology of Si C was investigated by FESEM. The results show that：（ 1） the amount of Si C increases with the firing temperature rising;（ 2） the in-situ reaction mechanism and the formed Si C crystal morphology vary with carbon source： carbon nanotubes are generally converted into Si C whiskers by carbon nanotubes-confined reaction; Si and nano carbon black react to nucleate quickly,and the nucleated Si C crystals grow evenly in all directions forming Si C particles; Si C whiskers are produced from edge to internal of ultrafine flake graphite.展开更多
采用板状刚玉（3．0～1．0、1．0～0．5、0．6～0．2、≤0．3、≤0．045和≤0．02 mm ）、活性氧化铝微粉（≤2μm）、单质硅（≤0．045 mm）为主要原料，引入纳米炭黑（N220型）或天然鳞片石墨（≤0．074 mm）为碳源，在埋焦炭条件下经...采用板状刚玉（3．0～1．0、1．0～0．5、0．6～0．2、≤0．3、≤0．045和≤0．02 mm ）、活性氧化铝微粉（≤2μm）、单质硅（≤0．045 mm）为主要原料，引入纳米炭黑（N220型）或天然鳞片石墨（≤0．074 mm）为碳源，在埋焦炭条件下经800、1000、1200和1400℃处理制备了低碳 Al2O3－C耐火材料。对比研究了炭黑和鳞片石墨不同加入量对试样的力学性能和抗热震性的影响。采用三点弯曲法研究两种碳源对材料力学性能的影响，采取水淬冷法研究材料的抗热震性，利用X射线衍射仪检测材料的物相组成变化，通过场发射扫描电子显微镜观察材料的显微结构。结果表明：1）当铝碳材料处理温度低于1000℃时，碳源种类对其强度影响不明显；当处理温度高于1200℃时，由于更多碳化硅晶须的生成，添加石墨试样的强度远高于添加纳米炭黑的铝碳材料。2）纳米炭黑粒径小，易填充于氧化铝颗粒间隙并形成纳米碳网络，有利于吸收和平衡热膨胀和收缩过程中产生的热应力，降低材料的热膨胀系数，其热震后强度保持率高于含石墨的铝碳材料。3）通过纳米炭黑与微米鳞片石墨的有效复合可以制备出强度高，抗热震性好的低碳铝碳耐火材料。展开更多
为了选择合适的分散设备,通过磁力搅拌分散、超声波分散、球磨分散等方式分别对质量分数为0.05%的纳米炭黑在乙二醇水溶液中的分散性能进行了实验研究.磁力搅拌和超声波分散均在室温下进行,时间为30 m in;球磨分散的转速为300 r/m in,...为了选择合适的分散设备,通过磁力搅拌分散、超声波分散、球磨分散等方式分别对质量分数为0.05%的纳米炭黑在乙二醇水溶液中的分散性能进行了实验研究.磁力搅拌和超声波分散均在室温下进行,时间为30 m in;球磨分散的转速为300 r/m in,球磨时间是4 h;以质量分数为0.1%的阿拉伯树胶作分散剂.结果表明:经过一个星期的静置后,利用磁力搅拌分散的纳米炭黑悬浮液分层很明显,而利用超声波和球磨分散后的纳米炭黑悬浮液则具有稳定的悬浮性能.考虑到球磨分散会发生新的物理化学反应以及带来新的杂质,所以超声波分散才是目前最适用的一种分散手段.展开更多
文摘Low carbon Al2O3 - C refractories specimens were prepared with tabular alumina （3. 0 - 1.0, 1.0 - 0. 5, 0.6-0.2, ≤0.3, ≤0. 045 and ≤0. 02 mm）, active alumina micropowder （≤2 μm ） and silicon （ 〈≤0. 045 mm ） as main raw materials. Nano carbon black （N220） and natural graphite flake （ 〈≤0. 074 mm ） were adopted as the carbon sources. The specimens were treated at 800, 1 000, 1 200 and 1 400 ℃ under coke embedded atmosphere. The effects of additions of nano carbon black and graphite flake on mechanical properties and thermal shock resistance of the specimens were stud- ied. Their mechanical properties were measured by three- point bending test and thermal shock resistance was de- termined by water quenching method. The phase compo- sition of the specimens was analyzed with X-ray diffrac- tion and microstruetures were observed through FESEM. The results reveal that： （1） the strengths of A1203 - C refractories with these two carbon sources show no big differences when coked at lower than 1 000 ℃ ; when coked at over 1 200 ℃ , the strengths of the specimens with graphite added are much higher than those of the specimens containing carbon black due to much more sil- icon carbide whiskers formed; （2） since the nano carbon black has small particle size, they can be filled into in- terstice of Al2O3 particles to form the nano carbon net- work structure, absorbing and relieving the thermal stressgenerated from expansion and contraction and reducing the thermal expansion coefficient of the specimens, thus their thermal shock resistance is better than that of the specimens containing graphite ; （ 3 ） low carbon Al2 O3 - C refractories with good mechanical properties and excellent thermal shock resistance can be prepared with combi- nation of nano carbon black and graphite flake.
基金financially supported by National Basic Research Program of China ( 973 Program , 2012CB722702 )
文摘Three kinds of Al2O3- Si- C matrix specimens were prepared using tabular corundum powder and Si powder as starting materials,ultrafine flake graphite,nano carbon black,and carbon nanotubes as carbon sources,respectively,to research the effect of micro or nano carbon materials on structure and morphology of formed Si C crystals. The specimens were fired at 1 000,1 200 and 1 400℃ for 3 h in carbon-embedded condition,respectively.The phase composition was studied by XRD and the crystal morphology of Si C was investigated by FESEM. The results show that：（ 1） the amount of Si C increases with the firing temperature rising;（ 2） the in-situ reaction mechanism and the formed Si C crystal morphology vary with carbon source： carbon nanotubes are generally converted into Si C whiskers by carbon nanotubes-confined reaction; Si and nano carbon black react to nucleate quickly,and the nucleated Si C crystals grow evenly in all directions forming Si C particles; Si C whiskers are produced from edge to internal of ultrafine flake graphite.
