Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particula...Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.展开更多
TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a ni...TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylammonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the composite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coatings were characterized by X-ray diffraction (XRD), inductively coupled plasma-atomic emission spectrometer (ICP-AES) and scanning electron microscopy (SEM) techniques. Ni-TiBE-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiBE-Dy2O3 composite coatings displayed the least friction coefficient among the three coatings. Dy2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.展开更多
The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning elect...The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning electrical microscope (SEM), X-ray diffraction(XRD) and energy dispersive spectrum(EDS). The results showed that the corrosion of all composite coatings was accelerated under NaCl deposits, and the corrosion products were rather porous with poor adherence to the matrix. Al2O3 particles in the coatings can refine the grain size and improve the high temperature corrosion resistance of the coatings. Within the test scope, the more Al2O3 particles in the coatings, the lower corrosion rates could be obtained, and the corrosion mechanism was also discussed.展开更多
The composite coating was prepared by thermal spray welding after making composite powder,which is composed of Ni-based self-melted alloy and AlOceramic powder including nano,sub-micron and micron powders.The influenc...The composite coating was prepared by thermal spray welding after making composite powder,which is composed of Ni-based self-melted alloy and AlOceramic powder including nano,sub-micron and micron powders.The influences of contents and sizes of AlOon the structure and wearability were investigated.The results show that the wear resistance of the coating would be increased greatly by adding AlO,but the spray weldability decreases with increasing AlOcontent.So there is an optimal content of AlOpowder.The composite coating with AlOnano or sub-micron powder of 0.5% has the best abrasive resistance,while the optimal content of AlOmicron powder is 1 %.展开更多
To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composi...To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness (50HV0.05) of the AZ3 1 B substrate, that of the composite coatings (230HV0.05) is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.展开更多
Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried...Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried out to acquire the optimum technical parameters. Mierostruetures and properties of the composite coatings were studied. The results show that the coatings consist of Al2O3 particulates distributed uniformly and Al matrix, and the interface between the particulate and matrix is continuous, compact and clean. With increasing the mass fraction of Al2O3 in the mixed powders, the volume fraction of Al2O3 in the coatings iacreases. The Al2O3p/Al composite coating with 14% Al2O3 volume fraction has more compact microstrueture and more satisfactory properties.展开更多
Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, t...Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al203 and YAIO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of A12O3 second phase in N1CrAlY matrix on high temperature oxidation resistance were discussed.展开更多
One-dimensional and quasi-one-dimensional nanostructure materials are promising building blocks for electromagnetic devices and nanosystems.In this work,the composite Ni0.5Zn0.5Fe2O4(NZFO)/ Pb(Zr0.52Ti0.48)O3(PZT...One-dimensional and quasi-one-dimensional nanostructure materials are promising building blocks for electromagnetic devices and nanosystems.In this work,the composite Ni0.5Zn0.5Fe2O4(NZFO)/ Pb(Zr0.52Ti0.48)O3(PZT) nanofibers with average diameters about 65 nm are prepared by electrospinning from poly(vinyl pyrrolidone) (PVP) and metal salts.The precursor composite NZFO/PZT/PVP nanofibers and the subsequent calcined NZFO/PZT nanofibers are investigated by Fourier transform infrared spectroscopy (FT- IR) ,X-ray diffraction (XRD),scanning electron microscopy (SEM).The magnetic properties for nanofibers are measured by vibrating sample magnetometer(VSM).The NZFO/PZT nanofibers obtained at calcination temperature of 900 °C for 2 h consist of the ferromagnetic spinel NZFO and ferroelectric perovskite PZT phases,which are constructed from about 37 nm NZFO and 17 nm PZT grains.The saturation magnetization of these NZFO/PZT nanofibers increases with increasing calcination temperature and contents of NZFO in the composite.展开更多
The oxidation behaviors of Fe26Cr1Mo with and without the Ni La 2O 3 electrodeposited composite film have been investigated by thermogravimetric analysis (TGA) and a scanning electron microscope equipped with an en...The oxidation behaviors of Fe26Cr1Mo with and without the Ni La 2O 3 electrodeposited composite film have been investigated by thermogravimetric analysis (TGA) and a scanning electron microscope equipped with an energy dispersive analytical X ray system(SEM/EDAX). The experimental results show that the oxide scale growing on Fe26Cr1Mo exposed at 900 ℃ spalled severely during cooling, while after the stainless steel was coated with the Ni La 2O 3 electrodeposited composite film, its high temperature cyclic oxidation resistance was significantly improved. The reason is that a La 2O 3 modified NiO scale, which has a superior adhesion to the substrate, was formed on the Fe26Cr1Mo stainless steel coated with Ni La 2O 3 composite film.展开更多
The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation....The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation. A proper control of oxygen content at the Al2O3-Ni interfacecan promote wetting at the intedece, and produce a mechanically interlocked and chemically strengthened intedece, causing most of the nickel particles to be stretched to failure and to expe-rience severe plastic deformation during crack propagation in the composite. Fracture toughnesstesting using a modified double cantilever beam method with in situ observation of crack prop-agation in a scanning electron microscope shows that the composite with the strengthenedinterface has a more desirable R-curve behaviour and a higher fracture toughness value than thenormal composite.展开更多
Aluminum-matrix boron carbide (B4Cp/Al) is a kind of neutron absorbing material widely used in nuclear spent fuel storage. In order to improve the tensile property of B4Cp/Al composites, a new type of nano-Al2O3 parti...Aluminum-matrix boron carbide (B4Cp/Al) is a kind of neutron absorbing material widely used in nuclear spent fuel storage. In order to improve the tensile property of B4Cp/Al composites, a new type of nano-Al2O3 particle (Al2O3np) reinforced B4Cp/Al + Al2O3np composites were prepared by powder metallurgy method. The Monte Carlo particle transport program (MCNP) was used to determine the influence of Al2O3np on the thermal neutron absorptivity of composites. The universal material testing machine and scanning electron microscope (SEM) were used to study the mechanical properties, microstructure and fracture morphology of B4Cp/Al composites. The results indicated that the neutron absorption properties of B4Cp/Al composites were not affected by the addition of nano-Al2O3 particles in the range of 1 wt%-15 wt%. The addition of Al2O3np can obviously reduce the grain size of B4Cp/Al matrix metals thus improve the tensile strength of the composites. The addition threshold of Al2O3np is about 2.5 wt%. Both B4Cp and Al2O3np change the fracture characteristics of the composites from toughness to brittleness, and the latter is more important.展开更多
Sm2O3 and TiB2 were used as codeposited particles in electrodeposition Ni-TiB2-Sm2O3 composite coatings to improve its performance. Ni-TiB2-Sm2O3 composite coatings were electrodeposited in the nickel sulfate,hexadecy...Sm2O3 and TiB2 were used as codeposited particles in electrodeposition Ni-TiB2-Sm2O3 composite coatings to improve its performance. Ni-TiB2-Sm2O3 composite coatings were electrodeposited in the nickel sulfate,hexadecylpyridinium bromide and cetyltrimethylammonium bromide solution containing TiB2 and Sm2O3 particles. The content of codeposited Sm2O3 in the composite coating was controlled by changing the concentrations of Sm2O3 particles in the solution. The composite coatings were characterized with X-ray diffraction(XRD) and inductively coupled plasma-atomic emission spectrometer(ICP-AES) . The effects of Sm2O3 content on microhardness,wear weight loss and friction coefficient of composite coatings were investigated,respectively. The microhardness of the Ni-TiB2-Sm2O3 composite coatings was 19.35%,16.58%,2.03% higher than that of the Ni coating,Ni-Sm2O3 and Ni-TiB2 composite coatings,respectively. The wear weight loss of the Ni-TiB2-Sm2O3 composite coatings was 7,2.33,1.22 times lower than that of the Ni coating,Ni-Sm2O3 and Ni-TiB2 composite coatings,respectively. The friction coefficient of the Ni coating,Ni-Sm2O3,Ni-TiB2 and Ni-TiB2-Sm2O3 composite coatings were 0.712,0.649,0.850 and 0.788,respectively. The loading-bearing capacity and the wear-reducing effect of the Sm2O3 particles were closely related to the content of Sm2O3 particles in the composite coatings.展开更多
Many steel components are needed to be reinforced on their surface to have a high abrasive resistance and corrosion resistance. Based on self-propagating hightemperature synthesis, a process to making Al2O3 composite ...Many steel components are needed to be reinforced on their surface to have a high abrasive resistance and corrosion resistance. Based on self-propagating hightemperature synthesis, a process to making Al2O3 composite coatings on mild steel substrate in atmospheric environment with the help of simple auxiliary facilities was developed successfully. A pre-coated bilayer coating was employed. The effects of Fe content in pre-coated transition layer on phase composition, porosity and interfacial bon ding were studied using scanning electron microscopy (SEM), energy-dispersive spectrum (EDS) and X-ray diffraction (XRD). The thermal shock resistance and abrasive resistance were investigated. When Fe content changes from 0 wt% to 50 wt%, the bond quality at first becomes better and then worse gradually. When Fe content is less 20 wt%, there is a small gap between the transition layer and the substrate;when Fe contents are 30 wt% and 40 wt%, working layer, the transition layer and the substrate bond together well. The working layer is mainly composed of Al2O3, Fe-Cr and Al(Cr)2O3 phases and has a dense structure with porosity of less than 1 %. The coating has a good thermal shock resistance and abrasive resistance. The abrasive resistance of the working layer is about ten times that of the substrate.展开更多
A tritium permeation barrier is required in fusion blankets for the reduction of fuel loss and radiological hazard.In this study,an Al2O3/Y2O3 composite coating was prepared on 316 L stainless steel by radiofrequency ...A tritium permeation barrier is required in fusion blankets for the reduction of fuel loss and radiological hazard.In this study,an Al2O3/Y2O3 composite coating was prepared on 316 L stainless steel by radiofrequency magnetron sputtering in order to improve the tritium permeation resistance.The microstructure and the phase composition of the Al2O3/Y2O3 composite coating are observed by scanning electron microscopy,transmission electron microscopy and grazing incidence X-ray diffraction.Moreover,Auger electron spectroscopy was used to characterize the depth profiles of Al,Y and O elements.The results clearly indicate that the Al2O3/Y2O3 composite coating is fully dense and the total thickness is approximately 340 nm.The Al2O3/Y2O3 coating consists of an amorphous Al2O3 and the cubic Y2O3,in which Al,Y and O elements are homogeneously distributed in the vertical base direction.Furthermore,the deuterium permeation property of the Al2O3/Y2O3 composite coating was measured by the gas phase permeation method.The results show that the introduction of an interface and the existence of a tiny amount of micro-defects improve the deuterium resistance of the Al2O3/Y2O3 coating,and its deuterium permeation reduction factor is 536-750 at 873-973 K.Therefore,it is concluded that the Al2O3/Y2O3 co mposite coating as deuterium permeation barrier can significa ntly enha nce the deuterium permeation resistance property.展开更多
基金the National Natural Science Foundation of China (No50635030)the National Basic Research of China (No2007CB616913)the Program for New Century Excellent Talents in University (2005)
文摘Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.
基金supported by the Science Technology Foundation of Shanghai (072305113)the Program for Professor of Special Appointment (Eastern Scholar) at Shanghai Institutions of Higher Learning and Science Technology Foundation of Shanghai Institute of Technology (KJ2008-07)
文摘TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylammonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the composite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coatings were characterized by X-ray diffraction (XRD), inductively coupled plasma-atomic emission spectrometer (ICP-AES) and scanning electron microscopy (SEM) techniques. Ni-TiBE-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiBE-Dy2O3 composite coatings displayed the least friction coefficient among the three coatings. Dy2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.
文摘The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning electrical microscope (SEM), X-ray diffraction(XRD) and energy dispersive spectrum(EDS). The results showed that the corrosion of all composite coatings was accelerated under NaCl deposits, and the corrosion products were rather porous with poor adherence to the matrix. Al2O3 particles in the coatings can refine the grain size and improve the high temperature corrosion resistance of the coatings. Within the test scope, the more Al2O3 particles in the coatings, the lower corrosion rates could be obtained, and the corrosion mechanism was also discussed.
基金Item Sponsored by Provincial Natural Science Foundation of Jiangsu of China(BK2000012)
文摘The composite coating was prepared by thermal spray welding after making composite powder,which is composed of Ni-based self-melted alloy and AlOceramic powder including nano,sub-micron and micron powders.The influences of contents and sizes of AlOon the structure and wearability were investigated.The results show that the wear resistance of the coating would be increased greatly by adding AlO,but the spray weldability decreases with increasing AlOcontent.So there is an optimal content of AlOpowder.The composite coating with AlOnano or sub-micron powder of 0.5% has the best abrasive resistance,while the optimal content of AlOmicron powder is 1 %.
基金Funded by the national Natural Science Foundation of China (No. 51075293)the Foundation for Development of Science and Technology of Taiyuan University of Technology,China(No.K201014)
文摘To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness (50HV0.05) of the AZ3 1 B substrate, that of the composite coatings (230HV0.05) is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.
基金This research was supported by Jilin Province Science Foundation (No. 20090552).
文摘Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried out to acquire the optimum technical parameters. Mierostruetures and properties of the composite coatings were studied. The results show that the coatings consist of Al2O3 particulates distributed uniformly and Al matrix, and the interface between the particulate and matrix is continuous, compact and clean. With increasing the mass fraction of Al2O3 in the mixed powders, the volume fraction of Al2O3 in the coatings iacreases. The Al2O3p/Al composite coating with 14% Al2O3 volume fraction has more compact microstrueture and more satisfactory properties.
文摘Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al203 and YAIO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of A12O3 second phase in N1CrAlY matrix on high temperature oxidation resistance were discussed.
基金Funded by the National Natural Science Foundation of China (No. 50674048)Research Fund for the Doctoral Program of Higher Education of China(No.20103227110006)
文摘One-dimensional and quasi-one-dimensional nanostructure materials are promising building blocks for electromagnetic devices and nanosystems.In this work,the composite Ni0.5Zn0.5Fe2O4(NZFO)/ Pb(Zr0.52Ti0.48)O3(PZT) nanofibers with average diameters about 65 nm are prepared by electrospinning from poly(vinyl pyrrolidone) (PVP) and metal salts.The precursor composite NZFO/PZT/PVP nanofibers and the subsequent calcined NZFO/PZT nanofibers are investigated by Fourier transform infrared spectroscopy (FT- IR) ,X-ray diffraction (XRD),scanning electron microscopy (SEM).The magnetic properties for nanofibers are measured by vibrating sample magnetometer(VSM).The NZFO/PZT nanofibers obtained at calcination temperature of 900 °C for 2 h consist of the ferromagnetic spinel NZFO and ferroelectric perovskite PZT phases,which are constructed from about 37 nm NZFO and 17 nm PZT grains.The saturation magnetization of these NZFO/PZT nanofibers increases with increasing calcination temperature and contents of NZFO in the composite.
文摘The oxidation behaviors of Fe26Cr1Mo with and without the Ni La 2O 3 electrodeposited composite film have been investigated by thermogravimetric analysis (TGA) and a scanning electron microscope equipped with an energy dispersive analytical X ray system(SEM/EDAX). The experimental results show that the oxide scale growing on Fe26Cr1Mo exposed at 900 ℃ spalled severely during cooling, while after the stainless steel was coated with the Ni La 2O 3 electrodeposited composite film, its high temperature cyclic oxidation resistance was significantly improved. The reason is that a La 2O 3 modified NiO scale, which has a superior adhesion to the substrate, was formed on the Fe26Cr1Mo stainless steel coated with Ni La 2O 3 composite film.
文摘The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation. A proper control of oxygen content at the Al2O3-Ni interfacecan promote wetting at the intedece, and produce a mechanically interlocked and chemically strengthened intedece, causing most of the nickel particles to be stretched to failure and to expe-rience severe plastic deformation during crack propagation in the composite. Fracture toughnesstesting using a modified double cantilever beam method with in situ observation of crack prop-agation in a scanning electron microscope shows that the composite with the strengthenedinterface has a more desirable R-curve behaviour and a higher fracture toughness value than thenormal composite.
基金Funded by Natural National Science Foundation of China(NSFC)(No.11305149)National High-Tech R&D Program(863 Program)(No.2013AA030704)。
文摘Aluminum-matrix boron carbide (B4Cp/Al) is a kind of neutron absorbing material widely used in nuclear spent fuel storage. In order to improve the tensile property of B4Cp/Al composites, a new type of nano-Al2O3 particle (Al2O3np) reinforced B4Cp/Al + Al2O3np composites were prepared by powder metallurgy method. The Monte Carlo particle transport program (MCNP) was used to determine the influence of Al2O3np on the thermal neutron absorptivity of composites. The universal material testing machine and scanning electron microscope (SEM) were used to study the mechanical properties, microstructure and fracture morphology of B4Cp/Al composites. The results indicated that the neutron absorption properties of B4Cp/Al composites were not affected by the addition of nano-Al2O3 particles in the range of 1 wt%-15 wt%. The addition of Al2O3np can obviously reduce the grain size of B4Cp/Al matrix metals thus improve the tensile strength of the composites. The addition threshold of Al2O3np is about 2.5 wt%. Both B4Cp and Al2O3np change the fracture characteristics of the composites from toughness to brittleness, and the latter is more important.
基金Project supported by the National Natural Science Foundation of China (50972094)Leading Academic Discipline Project of Shanghai Municipal Education Commission (J51503)+1 种基金Science Technology Foundation of Shanghai (072305113,10410703000)the Program for Professor of Spe-cial Appointment (Eastern Scholar) at Shanghai Institutions of Higher Learning
文摘Sm2O3 and TiB2 were used as codeposited particles in electrodeposition Ni-TiB2-Sm2O3 composite coatings to improve its performance. Ni-TiB2-Sm2O3 composite coatings were electrodeposited in the nickel sulfate,hexadecylpyridinium bromide and cetyltrimethylammonium bromide solution containing TiB2 and Sm2O3 particles. The content of codeposited Sm2O3 in the composite coating was controlled by changing the concentrations of Sm2O3 particles in the solution. The composite coatings were characterized with X-ray diffraction(XRD) and inductively coupled plasma-atomic emission spectrometer(ICP-AES) . The effects of Sm2O3 content on microhardness,wear weight loss and friction coefficient of composite coatings were investigated,respectively. The microhardness of the Ni-TiB2-Sm2O3 composite coatings was 19.35%,16.58%,2.03% higher than that of the Ni coating,Ni-Sm2O3 and Ni-TiB2 composite coatings,respectively. The wear weight loss of the Ni-TiB2-Sm2O3 composite coatings was 7,2.33,1.22 times lower than that of the Ni coating,Ni-Sm2O3 and Ni-TiB2 composite coatings,respectively. The friction coefficient of the Ni coating,Ni-Sm2O3,Ni-TiB2 and Ni-TiB2-Sm2O3 composite coatings were 0.712,0.649,0.850 and 0.788,respectively. The loading-bearing capacity and the wear-reducing effect of the Sm2O3 particles were closely related to the content of Sm2O3 particles in the composite coatings.
基金financially supported by the National Natural Science Foundation of China (No.51379070)the Fundamental Research Funds for the Central Universities (No. 2017B40314)
文摘Many steel components are needed to be reinforced on their surface to have a high abrasive resistance and corrosion resistance. Based on self-propagating hightemperature synthesis, a process to making Al2O3 composite coatings on mild steel substrate in atmospheric environment with the help of simple auxiliary facilities was developed successfully. A pre-coated bilayer coating was employed. The effects of Fe content in pre-coated transition layer on phase composition, porosity and interfacial bon ding were studied using scanning electron microscopy (SEM), energy-dispersive spectrum (EDS) and X-ray diffraction (XRD). The thermal shock resistance and abrasive resistance were investigated. When Fe content changes from 0 wt% to 50 wt%, the bond quality at first becomes better and then worse gradually. When Fe content is less 20 wt%, there is a small gap between the transition layer and the substrate;when Fe contents are 30 wt% and 40 wt%, working layer, the transition layer and the substrate bond together well. The working layer is mainly composed of Al2O3, Fe-Cr and Al(Cr)2O3 phases and has a dense structure with porosity of less than 1 %. The coating has a good thermal shock resistance and abrasive resistance. The abrasive resistance of the working layer is about ten times that of the substrate.
基金Project supported by the National Natural Science Foundation of China(51671034)。
文摘A tritium permeation barrier is required in fusion blankets for the reduction of fuel loss and radiological hazard.In this study,an Al2O3/Y2O3 composite coating was prepared on 316 L stainless steel by radiofrequency magnetron sputtering in order to improve the tritium permeation resistance.The microstructure and the phase composition of the Al2O3/Y2O3 composite coating are observed by scanning electron microscopy,transmission electron microscopy and grazing incidence X-ray diffraction.Moreover,Auger electron spectroscopy was used to characterize the depth profiles of Al,Y and O elements.The results clearly indicate that the Al2O3/Y2O3 composite coating is fully dense and the total thickness is approximately 340 nm.The Al2O3/Y2O3 coating consists of an amorphous Al2O3 and the cubic Y2O3,in which Al,Y and O elements are homogeneously distributed in the vertical base direction.Furthermore,the deuterium permeation property of the Al2O3/Y2O3 composite coating was measured by the gas phase permeation method.The results show that the introduction of an interface and the existence of a tiny amount of micro-defects improve the deuterium resistance of the Al2O3/Y2O3 coating,and its deuterium permeation reduction factor is 536-750 at 873-973 K.Therefore,it is concluded that the Al2O3/Y2O3 co mposite coating as deuterium permeation barrier can significa ntly enha nce the deuterium permeation resistance property.