Friction and wear behaviors of Nb-Ti-Si-Cr based ultrahigh temperature alloy and its Zr-Y jointly modified silicide coatings

Zr-Y jointly modified silicide coatings were prepared on an Nb-Ti-Si-Cr based ultrahigh temperature alloy by pack cementation process. The wear behaviors of both the base alloy and coatings were comparatively studied at room temperature and 800 ℃ using SiC balls as the counterpart. The Zr-Y jointly modified silicide coating is mainly composed of a thick （Nb,X）Si2 outer layer and a thin （Ti,Nb）5Si4 inner layer. The coatings possess much higher microhardness than the base alloy. The wear rates of both the base alloy and coatings increase with increasing the sliding loads. However, the coatings have much lower wear rates than the base alloy under the same sliding conditions. The coatings have superior anti-friction property, and can provide effective protection for the base alloy at both room temperature and 800 ℃ in air.

Microstructure and microhardness of directionally solidified and heat-treated Nb-Ti-Si based ultrahigh temperature alloy

Directionally solidified （DS） specimens of Nb-Ti-Si based ultrahigh temperature alloy were heat-treated at （1 500 ℃, 50 h） and （1 500 ℃, 50 h） ＋ （1 100 ℃, 50 h）, respectively. The results show that the microstructures become uniform, the long and big primary （Nb,X）sSi3 （X represents Ti and Hf elements） plates in the DS specimens are broken into small ones, and the eutectic cells lose their lamellar morphology and their interfaces become blurry after heat-treatment. Meanwhile, the （Nb,X）sSi3 slices in the eutectic cells of the DS specimens coarsen obviously after heat-treatment. Homogenizing and aging treatments could effectively eliminate elemental microsegregation, and the segregation ratios of all elements in niobium solid solution （Nbss） in different regions tend to 1. After heat-treatment, the microhardness of retained eutectic cells increases evidently, and the maximum value reaches HV1 404.57 for the specimen directionally solidified with a withdrawing rate of 100 μm/s and then heat-treated at （1 500 ℃, 50 h） ＋ （1 100 ℃, 50 h）, which is 72.8 % higher than that under DS condition.

Effect of high temperature treatments on microstructure of Nb-Ti-Cr-Si based ultrahigh temperature alloy

To investigate the effects of homogenizing and aging treatments on the microstructure of an Nb-Ti-Cr-Si based ultrahigh temperature alloy,coupons were homogenized at 1 200-1 500 °C for 24 h,and then aged at 1 000 °C for 24 h.The results show that the heat-treated alloy is composed of Nb solid solution（Nbss）,（Nb,X）5Si3 and Cr2Nb phases.With the increase of heat-treatment temperature,previous Nbss dendrites transformed into equiaxed grains,and petal-like Nbss/（Nb,X）5Si3 eutectic colonies gradually changed into small（Nb,X）5Si3 particles distributed in Nbss matrix.A drastic change occurred in the morphology of the Laves phase after homogenizing treatment.Previously coarse Cr2Nb blocks dissolved during homogenizing at temperature above 1 300 °C,and then much finer and crowded Cr2Nb flakes precipitated in the Nbss matrix in cooling.Aging treatment at 1 000 °C for 24 h led to further precipitation of fine particles of Laves phase in Nbss matrix and made the difference in concentrations of Ti,Hf and Al in Nbss,（Nb,X）5Si3 and Cr2Nb phases reduced.

Oxidation and hot corrosion behaviors of Nb−Si based ultrahigh temperature alloys at 900℃

Oxidation and hot corrosion behaviors at 900 ℃ of Nb-Si based ultrahigh temperature alloys were investigated. Both oxidation and hot corrosion kinetics curves of the alloy involve an initial parabolic stage and a later rapid linear stage. In the initial oxidation stage(1-50 h), a thin and continuous scale is formed on the alloy surface, while severe pest degradation phenomenon is observed in the linear oxidation stage. Compared with oxidation of the alloy in static air, a linear hot corrosion stage happens earlier and catastrophic scale disintegration occurs after hot corrosion for 20-100 h, demonstrating that molten salts(Na2SO4 and NaCl) could significantly accelerate the oxidation process of the alloy. STEM results indicate that the corroded scale consists mainly of TiO2, Nb2O5, TiNb2O7, amorphous silicate and NaNbO3.