In this study, reheating of liquidus semi-continuous cast billets of 7075 Al alloy was carried out in a resistance furnace, and the temperature contrast of the outer and the center of the reheated billets was investig...In this study, reheating of liquidus semi-continuous cast billets of 7075 Al alloy was carried out in a resistance furnace, and the temperature contrast of the outer and the center of the reheated billets was investigated, then the reheating microstructures were investigated. Results show that: the difference of temperature between the outer and center is small and the difference of their microstructures are also small. During reheating at 576℃ the spheroidization of grains is significant after 5min and no rosettes are visible after 20min by optical microscopy. Similar observations were madeon materials reheated at 596℃, but the ripening process is faster. The grains growup to 30-60μm, fine enough for thixoforming.展开更多
The 2024/3003 aluminum gradient alloys are prepared by semi continuous casting. The influences of throttle bore diameter of embedded nozzle and temperature of internal melt on composition distribution, macrostructure,...The 2024/3003 aluminum gradient alloys are prepared by semi continuous casting. The influences of throttle bore diameter of embedded nozzle and temperature of internal melt on composition distribution, macrostructure, hardness are analyzed, and the stability of gradient distribution of composition, macrostructure and hardness along the axial direction of the ingot is also studied. The results show that diffe rent composition profiles can be achieved by adjusting the processing parameters; the volume fraction of inner alloy in the ingot can be increased by enlarging the throttle bore diameter and elevating the temperature of inner melt; quasi steady solidification can be realized within 20 s during cast processing, and consistent quality ingot is obtained by controlling the casting speed and liquid height of inner melt.展开更多
Mg-9Gd-3Y-1.5Zn-0.8Zr alloys own high strength,good heat and corrosion resistance.However,it is difficult for the fabrication of large-scale billets,due to the poor deformation ability and strong hot-crack tendency.Th...Mg-9Gd-3Y-1.5Zn-0.8Zr alloys own high strength,good heat and corrosion resistance.However,it is difficult for the fabrication of large-scale billets,due to the poor deformation ability and strong hot-crack tendency.This work investigated the casting process on the microstructures and flow stress behaviors of the semi-continuous casting billets for the fabrication of large-scale Mg-9Gd-3Y-1.5Zn-0.8Zr billets.The casting process(electromagnetic intensity and casting speed)shows outstanding effects on the microstructures and flow stress behavior of the billets.The billets with the specific casting process(I=68 A,V=65 mm/min)exhibit uniform microstructures and good deformation uniformity.展开更多
The microstucture,mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr(wt.%,GW83K) alloy after different heat treatments were investigated.Almost all the eutectic compounds were dissolv...The microstucture,mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr(wt.%,GW83K) alloy after different heat treatments were investigated.Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 ℃for 4h.Further ageing at low temperatures led to significant precipitation hardening,which strengthened the alloy.Peak-aged at 200 ℃,the alloy had the highest ultimate tensile strength(UTS) and lowest elongation at 395 MPa and 2.8%,respectively.When aged at 225 ℃ for 15 h,the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8%,respectively.With regard to microstructure and tensile properties,the processes of 500 ℃,4h+225℃,15 h are selected as the optimal heat treatment conditions.The alloy under different conditions shows different fracture behaviors:in the as-cast alloy,a quasi-cleavage pattern is observed;after solution treatment,the alloy exhibits a trans-granular quasi-cleavage fracture;after being peak-aged at 200 ℃ and 225 ℃,the fracture mode is a mixed mode of trans-granular and intergranular fracture,in which the inter-granular mode is dominant in the alloy peak-aged at 200 ℃.展开更多
After the investigation on partial remelting of thixotropic magnesium serial alloys (ZK60) by near non-equilibrium liquidus casting (NNLC), the primary solid grains of ZK60-2Ca alloy spheroidized notably during pa...After the investigation on partial remelting of thixotropic magnesium serial alloys (ZK60) by near non-equilibrium liquidus casting (NNLC), the primary solid grains of ZK60-2Ca alloy spheroidized notably during partial remelting processing, however, coarsening and polygonization as occurred holding time prolonged. The refining and globularity of the thixotropic alloys are promoted after further alloyed by Y, RE, Nd and/or Ag, and the results vary with those addition. The remelting structure of ZK60-2Ca-1Y alloy is finer than its base alloy. And the effect of RE, especially Ag, on the refinement of microstrueture is notable, but Nd does nothing on it. There is little impact of remelting temperature fluctuation on partial remelted microstrueture as holding time in general. On the contrary, it is more sensitive at longer holding time. The quality thixotropic silver-contained alloy can be achieved by remelted partially at 600℃ for 10 min.展开更多
The microstructures of ZL201 alloy slurry prepared by near-liquidus electromagnetic casting (NLEMC), electromagnetic casting(EMC), and near-liquidus casting(NLC) were investigated by means of electron microscopy...The microstructures of ZL201 alloy slurry prepared by near-liquidus electromagnetic casting (NLEMC), electromagnetic casting(EMC), and near-liquidus casting(NLC) were investigated by means of electron microscopy and image analysis. Mechanical properties of as-cast alloys were determined. The results show that the NLEMC induces a fine, uniform, and equiaxed grain structure with a mean equal-area-circle grain diameter of 32.8μm. The as-cast aUoy has a hardness of HV122.8 and a tensite strength of 368MPa. Both of them are betterthan those of the alloys prepared by EMC and by NLC. The mechanism of grain refinement in the NLEMC alloy slurry was discussed.展开更多
Semi-solid ingots of an A1SiTMg alloy were obtained using the method of near liquidus casting. Their microstructures exhibit the characteristics of free, equiaxed, and non-dendrite, which are required for semi-solid f...Semi-solid ingots of an A1SiTMg alloy were obtained using the method of near liquidus casting. Their microstructures exhibit the characteristics of free, equiaxed, and non-dendrite, which are required for semi-solid forming. The influences of casting temperature, heat preservation time, and cooling rate on the microstructure were also investigated. The results show that in the temperature region near liquidus the grain size becomes small with a decrease in casting temperature. Prolonging the heat preservation time makes grain crassitude at the same temperature. And increasing the cooling rate makes grain fine. The microstructure of the alloy cast with iron mould is freer than that with graphite mould.展开更多
The semi-continuous casting of ZK60 magnesium alloy under different middle frequency electromagnetic field conditions was examined.Effects of middle frequency electromagnetic field on microstructure,precipitations and...The semi-continuous casting of ZK60 magnesium alloy under different middle frequency electromagnetic field conditions was examined.Effects of middle frequency electromagnetic field on microstructure,precipitations and tensile properties are investigated.The results show that the microstructures of ZK60 magnesium alloy are refined and distribution uniformity of precipitations is observed after applying the middle frequency electromagnetic field.And the tensile properties of the billets produced by middle frequency electromagnetic field are increased.展开更多
Cooling heat flux effect in both primary and secondary cooling zone has been studied in semi-continuous casting of copper billet. Sufficient cooling is essential to reduce casting defects and to get high productivity,...Cooling heat flux effect in both primary and secondary cooling zone has been studied in semi-continuous casting of copper billet. Sufficient cooling is essential to reduce casting defects and to get high productivity, however low rate of solidification is aimed in order to get coarser grain size and softer metal for less losses in extrusion. A three-dimensional numerical model has been developed including solidification behavior of copper through mushy zone. At steady state and constant casting speed, solid shell thickness is monitored during the reduction of cooling rate at mould region to avoid breaking out. Heat flux intensity at mould plays important role not only in the formation of solid shell thickness. But, pool length and mushy zone thickness can be significantly increased by decreasing primary cooling intensity. Increase intensity of secondary cooling zone for two particular cases of primary cooling is tested. First case is tested at mould inlet water temperature of 38°C, and second case at water temperature of 63°C. Results showed that the combination of increasing secondary cooling intensity and reduction of primary cooling intensity can increase pool length and mushy zone thickness. Also, it is shown that, secondary cooling intensity can be magnified by up to 1.5 times for cooling water temperature of 63°C to get pool length close to that of water temperature of 38°C.展开更多
Fine, equiaxed, non dendritic structure needed by semi solid processing was obtained by liquidus cast, i.e. 7075 wrought aluminum alloy cast from liquidus temperature. The microstructures after heat treatment at diffe...Fine, equiaxed, non dendritic structure needed by semi solid processing was obtained by liquidus cast, i.e. 7075 wrought aluminum alloy cast from liquidus temperature. The microstructures after heat treatment at different temperatures and time in the semi solid range were observed, and the compression deformation behavior at different temperatures (490~600 ℃) and strain rates (5×10 -3 ~5s -1 ) was investigated by means of Gleeble 1500 thermal mechanical simulator. The results show that the deformation resistance of the non dendritic structure attained by liquidus cast in semi solid is remarkably lower than that of conventional dendritic structure. The formability of non dendritic structure is better than that of dendritic structure.展开更多
For the large magnesium alloy ingot, there is a considerable difference in cooling rate of different parts in the ingot, which leads to non-uniform distribution of the secondary phases, solute segregation and tensile ...For the large magnesium alloy ingot, there is a considerable difference in cooling rate of different parts in the ingot, which leads to non-uniform distribution of the secondary phases, solute segregation and tensile properties. In the present research, an heavy AZ61 alloy ingot with a diameter of 500 mm was made by semi-continuous casting. The microstructure and mechanical properties at different positions along the radial direction of the large ingot were investigated by using an optical microscope(OM), a scanning electron microscope(SEM), an energy dispersive spectroscope(EDS), and a micro-hardness tester. The results indicate that the microstructure of the AZ61 ingot is non-uniform in different locations. It changes from equiaxed to columnar grains from the center to the edge; the average grain size gradually reduces from 1,005 μm to 763 μm, the secondary dendrite arm spacing reduces from 78 μm to 50 μm, and the Mg17(Al,Zn)12 phase is also refined. The micro-hardness value increases from 55.4 HV at the center to 72.5 HV at the edge of the ingot due to the microstructure differences, and the distribution of micro-hardness at the edge of the ingot is more uniform than that in the center. The tensile properties at room temperature show little difference from the center to the edge of the ingot except that the elongation at the edge is only 3.5%, much lower than that at other areas. The fracture mechanism is ductile fracture at the center and cleavage fracture at the edge of the ingot, and at the 1/2 radius of the ingot, a mixture of ductile and cleavage fracture is present.展开更多
We have experimentally determined the as-cast structures of semi-continuous casting 7075 aluminum alloy obtained in the pres-ence of dual-frequency electromagnetic field. Results suggest that the use of dual-frequency...We have experimentally determined the as-cast structures of semi-continuous casting 7075 aluminum alloy obtained in the pres-ence of dual-frequency electromagnetic field. Results suggest that the use of dual-frequency electromagnetic field during the semi-continuous casting process of 7075 aluminum alloy ingots reduces the thickness of the surface segregation layer, increases the height of the melt menis-cus, enhances the surface quality of the ingot, and changes the surface morphology of the melt pool. Moreover, low-frequency electromag-netic field was found to show the most obvious influence on improving the as-cast structure because of its high permeability in conductors.展开更多
Large-scale Mg-8Gd-4Y-1Zn-Mn(wt.%)alloy ingot with a diameter of 315 mm and a length of 2410 mm was prepared through semi-continuous casting.Chemical composition,microstructure and mechanical properties at different l...Large-scale Mg-8Gd-4Y-1Zn-Mn(wt.%)alloy ingot with a diameter of 315 mm and a length of 2410 mm was prepared through semi-continuous casting.Chemical composition,microstructure and mechanical properties at different locations of the samples with as-cast,T4 and T6 heat-treated states,respectively,were investigated.No obvious macro segregation has been detected in the high-quality alloy ingot.The main eutectic structures at all different locations are composed ofα-Mg,Mg3RE-type,Mg5RE-type and LPSO phases.At the edge of ingot,the unusual casting twins including 10-12 extension twins and 10-11 compression twins were observed due to the intensive internal stress.In T4 heat-treated alloy,the micro segregation was eliminated.The remained phases wereα-Mg and LPSO phase.Combined with the remarkable age-hardening response,T6 samples exhibits improved mechanical properties at ambient temperature,which derives from the dense prismaticβ'precipitates and profuse basalγ'precipitates.展开更多
An investigation was made on the possibility of using Ni-x phase diagrams to judge the sym- bol and degree of segregation of alloying element x in cast nickel-base superalloys.The pre- diction coincides with the exper...An investigation was made on the possibility of using Ni-x phase diagrams to judge the sym- bol and degree of segregation of alloying element x in cast nickel-base superalloys.The pre- diction coincides with the experimental data.展开更多
A new composite material consisting of lxxx aluminum alloy and 7xxx aluminum alloy was produced by semi-continuous casting. Macrostructure, microstructure, composition distribution and hardness distribution of composi...A new composite material consisting of lxxx aluminum alloy and 7xxx aluminum alloy was produced by semi-continuous casting. Macrostructure, microstructure, composition distribution and hardness distribution of composite interface were analyzed. Macrostructure shows that composite interface is planar and clean with little evidence of porosity; microstructure shows that composite interface is a kind of metallurgical bonding; composition and hardness distributions have a good corresponding relationship. At the same time, the mechanical property of composite interface was measured, the tensile strength is 71 MPa, the shearing strength is 62 MPa and the bending strength is 142.5 MPa, which can also show that composite interface is a kind of metallurgical bonding. Temperature distribution of composite interface was obtained by measuring temperatures near composite interface in lxxx aluminum alloy.展开更多
基金The National Natural Science Foundation of China (Grants No. 59974009) is greatly acknowledged for their financial support.
文摘In this study, reheating of liquidus semi-continuous cast billets of 7075 Al alloy was carried out in a resistance furnace, and the temperature contrast of the outer and the center of the reheated billets was investigated, then the reheating microstructures were investigated. Results show that: the difference of temperature between the outer and center is small and the difference of their microstructures are also small. During reheating at 576℃ the spheroidization of grains is significant after 5min and no rosettes are visible after 20min by optical microscopy. Similar observations were madeon materials reheated at 596℃, but the ripening process is faster. The grains growup to 30-60μm, fine enough for thixoforming.
文摘The 2024/3003 aluminum gradient alloys are prepared by semi continuous casting. The influences of throttle bore diameter of embedded nozzle and temperature of internal melt on composition distribution, macrostructure, hardness are analyzed, and the stability of gradient distribution of composition, macrostructure and hardness along the axial direction of the ingot is also studied. The results show that diffe rent composition profiles can be achieved by adjusting the processing parameters; the volume fraction of inner alloy in the ingot can be increased by enlarging the throttle bore diameter and elevating the temperature of inner melt; quasi steady solidification can be realized within 20 s during cast processing, and consistent quality ingot is obtained by controlling the casting speed and liquid height of inner melt.
基金This research was financially supported by National Basic Research Program of China(Grant No.2013CB632203)the Liaoning Provincial Natural Science Foundation of China(Grant No.201202072)+1 种基金National Key Technology R&D Program of China(2012BAF09B01)the Fundamental Research Foundation of Central Universities(Grant Nos.N120509002 and N120309003).
文摘Mg-9Gd-3Y-1.5Zn-0.8Zr alloys own high strength,good heat and corrosion resistance.However,it is difficult for the fabrication of large-scale billets,due to the poor deformation ability and strong hot-crack tendency.This work investigated the casting process on the microstructures and flow stress behaviors of the semi-continuous casting billets for the fabrication of large-scale Mg-9Gd-3Y-1.5Zn-0.8Zr billets.The casting process(electromagnetic intensity and casting speed)shows outstanding effects on the microstructures and flow stress behavior of the billets.The billets with the specific casting process(I=68 A,V=65 mm/min)exhibit uniform microstructures and good deformation uniformity.
基金financially supported by the National Natural Science Foundation of China(51074106)the National Key Technology R&D Program of China(2011BAE22B01-5)
文摘The microstucture,mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr(wt.%,GW83K) alloy after different heat treatments were investigated.Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 ℃for 4h.Further ageing at low temperatures led to significant precipitation hardening,which strengthened the alloy.Peak-aged at 200 ℃,the alloy had the highest ultimate tensile strength(UTS) and lowest elongation at 395 MPa and 2.8%,respectively.When aged at 225 ℃ for 15 h,the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8%,respectively.With regard to microstructure and tensile properties,the processes of 500 ℃,4h+225℃,15 h are selected as the optimal heat treatment conditions.The alloy under different conditions shows different fracture behaviors:in the as-cast alloy,a quasi-cleavage pattern is observed;after solution treatment,the alloy exhibits a trans-granular quasi-cleavage fracture;after being peak-aged at 200 ℃ and 225 ℃,the fracture mode is a mixed mode of trans-granular and intergranular fracture,in which the inter-granular mode is dominant in the alloy peak-aged at 200 ℃.
文摘After the investigation on partial remelting of thixotropic magnesium serial alloys (ZK60) by near non-equilibrium liquidus casting (NNLC), the primary solid grains of ZK60-2Ca alloy spheroidized notably during partial remelting processing, however, coarsening and polygonization as occurred holding time prolonged. The refining and globularity of the thixotropic alloys are promoted after further alloyed by Y, RE, Nd and/or Ag, and the results vary with those addition. The remelting structure of ZK60-2Ca-1Y alloy is finer than its base alloy. And the effect of RE, especially Ag, on the refinement of microstrueture is notable, but Nd does nothing on it. There is little impact of remelting temperature fluctuation on partial remelted microstrueture as holding time in general. On the contrary, it is more sensitive at longer holding time. The quality thixotropic silver-contained alloy can be achieved by remelted partially at 600℃ for 10 min.
基金This work was supported by the National Natural Science Foundation of China(No.50374031)National High Technical Reasearch and Development Programme of China(No.2003AA305090)Liaoning Provincial Natural Science Foundation of China(No.20031011).
文摘The microstructures of ZL201 alloy slurry prepared by near-liquidus electromagnetic casting (NLEMC), electromagnetic casting(EMC), and near-liquidus casting(NLC) were investigated by means of electron microscopy and image analysis. Mechanical properties of as-cast alloys were determined. The results show that the NLEMC induces a fine, uniform, and equiaxed grain structure with a mean equal-area-circle grain diameter of 32.8μm. The as-cast aUoy has a hardness of HV122.8 and a tensite strength of 368MPa. Both of them are betterthan those of the alloys prepared by EMC and by NLC. The mechanism of grain refinement in the NLEMC alloy slurry was discussed.
基金the National Natural Science Foundation of China (No. 50374031)the Aviation Science Foundation of Liaoning Province (No. 20054003)+1 种基金the Education Committee of Liaoning Province (No. 05L415)the Research Foundation of the Experimental Center of SYNU.]
文摘Semi-solid ingots of an A1SiTMg alloy were obtained using the method of near liquidus casting. Their microstructures exhibit the characteristics of free, equiaxed, and non-dendrite, which are required for semi-solid forming. The influences of casting temperature, heat preservation time, and cooling rate on the microstructure were also investigated. The results show that in the temperature region near liquidus the grain size becomes small with a decrease in casting temperature. Prolonging the heat preservation time makes grain crassitude at the same temperature. And increasing the cooling rate makes grain fine. The microstructure of the alloy cast with iron mould is freer than that with graphite mould.
基金Funded by the National Natural Science Foundation of China (NSFC)(No.50475157)the Key Fund of NSFC (No.50234022)the Key Project of Ministry of Education of China (No.105052)
文摘The semi-continuous casting of ZK60 magnesium alloy under different middle frequency electromagnetic field conditions was examined.Effects of middle frequency electromagnetic field on microstructure,precipitations and tensile properties are investigated.The results show that the microstructures of ZK60 magnesium alloy are refined and distribution uniformity of precipitations is observed after applying the middle frequency electromagnetic field.And the tensile properties of the billets produced by middle frequency electromagnetic field are increased.
文摘Cooling heat flux effect in both primary and secondary cooling zone has been studied in semi-continuous casting of copper billet. Sufficient cooling is essential to reduce casting defects and to get high productivity, however low rate of solidification is aimed in order to get coarser grain size and softer metal for less losses in extrusion. A three-dimensional numerical model has been developed including solidification behavior of copper through mushy zone. At steady state and constant casting speed, solid shell thickness is monitored during the reduction of cooling rate at mould region to avoid breaking out. Heat flux intensity at mould plays important role not only in the formation of solid shell thickness. But, pool length and mushy zone thickness can be significantly increased by decreasing primary cooling intensity. Increase intensity of secondary cooling zone for two particular cases of primary cooling is tested. First case is tested at mould inlet water temperature of 38°C, and second case at water temperature of 63°C. Results showed that the combination of increasing secondary cooling intensity and reduction of primary cooling intensity can increase pool length and mushy zone thickness. Also, it is shown that, secondary cooling intensity can be magnified by up to 1.5 times for cooling water temperature of 63°C to get pool length close to that of water temperature of 38°C.
文摘Fine, equiaxed, non dendritic structure needed by semi solid processing was obtained by liquidus cast, i.e. 7075 wrought aluminum alloy cast from liquidus temperature. The microstructures after heat treatment at different temperatures and time in the semi solid range were observed, and the compression deformation behavior at different temperatures (490~600 ℃) and strain rates (5×10 -3 ~5s -1 ) was investigated by means of Gleeble 1500 thermal mechanical simulator. The results show that the deformation resistance of the non dendritic structure attained by liquidus cast in semi solid is remarkably lower than that of conventional dendritic structure. The formability of non dendritic structure is better than that of dendritic structure.
基金financially supported by the National Key Technology R&D Program(No.2012BAF09B04)International Technical Cooperation Project(No.2011DFR50950)of the Ministry of Science and Technology of Chinathe Chongqing Science and Technology Commission(No.CSTC2013JCYJC60001)
文摘For the large magnesium alloy ingot, there is a considerable difference in cooling rate of different parts in the ingot, which leads to non-uniform distribution of the secondary phases, solute segregation and tensile properties. In the present research, an heavy AZ61 alloy ingot with a diameter of 500 mm was made by semi-continuous casting. The microstructure and mechanical properties at different positions along the radial direction of the large ingot were investigated by using an optical microscope(OM), a scanning electron microscope(SEM), an energy dispersive spectroscope(EDS), and a micro-hardness tester. The results indicate that the microstructure of the AZ61 ingot is non-uniform in different locations. It changes from equiaxed to columnar grains from the center to the edge; the average grain size gradually reduces from 1,005 μm to 763 μm, the secondary dendrite arm spacing reduces from 78 μm to 50 μm, and the Mg17(Al,Zn)12 phase is also refined. The micro-hardness value increases from 55.4 HV at the center to 72.5 HV at the edge of the ingot due to the microstructure differences, and the distribution of micro-hardness at the edge of the ingot is more uniform than that in the center. The tensile properties at room temperature show little difference from the center to the edge of the ingot except that the elongation at the edge is only 3.5%, much lower than that at other areas. The fracture mechanism is ductile fracture at the center and cleavage fracture at the edge of the ingot, and at the 1/2 radius of the ingot, a mixture of ductile and cleavage fracture is present.
基金financially supported by the National Natural Science Foundation of China(No.51004036)the Fundamental Research Funds for the Central Universities(No.N120309002)
文摘We have experimentally determined the as-cast structures of semi-continuous casting 7075 aluminum alloy obtained in the pres-ence of dual-frequency electromagnetic field. Results suggest that the use of dual-frequency electromagnetic field during the semi-continuous casting process of 7075 aluminum alloy ingots reduces the thickness of the surface segregation layer, increases the height of the melt menis-cus, enhances the surface quality of the ingot, and changes the surface morphology of the melt pool. Moreover, low-frequency electromag-netic field was found to show the most obvious influence on improving the as-cast structure because of its high permeability in conductors.
基金financially supported by the National Key Research and Development Program of China(No.2016YFB0301100)the Natural Science Foundation Commission of China(Nos.51571044 and 51874062)+2 种基金the Chongqing foundation and advanced research project(No.cstc2019jcyjzdxmX0010)the Fundamental Research Funds for the Central Universities(Nos.2018CDGFCL0005 and 2019CDXYCL0031)the financial support from the China Scholarship Council(No.201906050113)。
文摘Large-scale Mg-8Gd-4Y-1Zn-Mn(wt.%)alloy ingot with a diameter of 315 mm and a length of 2410 mm was prepared through semi-continuous casting.Chemical composition,microstructure and mechanical properties at different locations of the samples with as-cast,T4 and T6 heat-treated states,respectively,were investigated.No obvious macro segregation has been detected in the high-quality alloy ingot.The main eutectic structures at all different locations are composed ofα-Mg,Mg3RE-type,Mg5RE-type and LPSO phases.At the edge of ingot,the unusual casting twins including 10-12 extension twins and 10-11 compression twins were observed due to the intensive internal stress.In T4 heat-treated alloy,the micro segregation was eliminated.The remained phases wereα-Mg and LPSO phase.Combined with the remarkable age-hardening response,T6 samples exhibits improved mechanical properties at ambient temperature,which derives from the dense prismaticβ'precipitates and profuse basalγ'precipitates.
文摘An investigation was made on the possibility of using Ni-x phase diagrams to judge the sym- bol and degree of segregation of alloying element x in cast nickel-base superalloys.The pre- diction coincides with the experimental data.
基金supported by Major State Basic Research Project of China (GrantNo.2005CB623707)
文摘A new composite material consisting of lxxx aluminum alloy and 7xxx aluminum alloy was produced by semi-continuous casting. Macrostructure, microstructure, composition distribution and hardness distribution of composite interface were analyzed. Macrostructure shows that composite interface is planar and clean with little evidence of porosity; microstructure shows that composite interface is a kind of metallurgical bonding; composition and hardness distributions have a good corresponding relationship. At the same time, the mechanical property of composite interface was measured, the tensile strength is 71 MPa, the shearing strength is 62 MPa and the bending strength is 142.5 MPa, which can also show that composite interface is a kind of metallurgical bonding. Temperature distribution of composite interface was obtained by measuring temperatures near composite interface in lxxx aluminum alloy.