SIMULATION INVESTIGATION OF AEROENGINE FAULT DIAGNOSIS USING NEURAL NETWORKS

Traditional scheduled maintenance systems are costly, labor intensive, and typically provide noncomprehensive detection and diagnosis of engine faults. The engine monitoring system (EMS) on modern aircrafts has the potential to provide maintenance personnel with valuable information for detecting and diagnosing engine faults. In this paper, an RBF neural network approach is applied to aeroengine gas path fault diagnosis. It can detect multiple faults and quantify the amount of deterioration of the various engine components as a function of measured parameters. The results obtained demonstrate that the accuracy of diagnosis is consistent with practical requirements. The approach takes advantage of the nonlinear mapping feature of neural networks to capture the appropriate characteristics of an aeroengine. The methodology is generic and applicable to other similar plants having high complexity.

A novel multi-resolution network for the open-circuit faults diagnosis of automatic ramming drive system

The open-circuit fault is one of the most common faults of the automatic ramming drive system(ARDS),and it can be categorized into the open-phase faults of Permanent Magnet Synchronous Motor(PMSM)and the open-circuit faults of Voltage Source Inverter(VSI). The stator current serves as a common indicator for detecting open-circuit faults. Due to the identical changes of the stator current between the open-phase faults in the PMSM and failures of double switches within the same leg of the VSI, this paper utilizes the zero-sequence voltage component as an additional diagnostic criterion to differentiate them.Considering the variable conditions and substantial noise of the ARDS, a novel Multi-resolution Network(Mr Net) is proposed, which can extract multi-resolution perceptual information and enhance robustness to the noise. Meanwhile, a feature weighted layer is introduced to allocate higher weights to characteristics situated near the feature frequency. Both simulation and experiment results validate that the proposed fault diagnosis method can diagnose 25 types of open-circuit faults and achieve more than98.28% diagnostic accuracy. In addition, the experiment results also demonstrate that Mr Net has the capability of diagnosing the fault types accurately under the interference of noise signals(Laplace noise and Gaussian noise).

Sensor Fault Diagnosis and Reconstruction of Engine Control System Based on Autoassociative Neural Network

The topology and property of Autoassociative Neural Networks(AANN) and theAANN's application to sensor fault diagnosis and reconstruction of engine control system arestudied. The key feature of AANN is feature extract and noise filtering. Sensor fault detection isaccomplished by integrating the optimal estimation and fault detection logic. Digital simulationshows that the scheme can detect hard and soft failures of sensors at the absence of models forengines which have performance deteriorate in the service life, and can provide good analyticalredundancy.

Fault Diagnosis for Manifold Absolute Pressure Sensor(MAP) of Diesel Engine Based on Elman Neural Network Observer

Intake system of diesel engine is a strong nonlinear system, and it is difficult to establish accurate model of intake system; and bias fault and precision degradation fault of MAP of diesel engine can＇t be diagnosed easily using model-based methods. Thus, a fault diagnosis method based on Elman neural network observer is proposed. By comparing simulation results of intake pressure based on BP network and Elman neural network, lower sampling error magnitude is gained using Elman neural network, and the error is less volatile. Forecast accuracy is between 0.015？0.017 5 and sample error is controlled within 0？0.07. Considering the output stability and complexity of solving comprehensively, Elman neural network with a single hidden layer and with 44 nodes is presented as intake system observer. By comparing the relations of confidence intervals of the residual value between the measured and predicted values, error variance and failures in various fault types. Then four typical MAP faults of diesel engine can be diagnosed： complete failure fault, bias fault, precision degradation fault and drift fault. The simulation results show： intake pressure is observable and selection of diagnostic strategy parameter reasonably can increase the accuracy of diagnosis;the proposed fault diagnosis method only depends on data and structural parameters of observer, not depends on the nonlinear model of air intake system. A fault diagnosis method is proposed not depending system model to observe intake pressure, and bias fault and precision degradation fault of MAP of diesel engine can be diagnosed based on residuals.

Fault Diagnosis of Valve Clearance in Diesel Engine Based on BP Neural Network and Support Vector Machine

Based on wavelet packet transformation(WPT), genetic algorithm(GA), back propagation neural network(BPNN)and support vector machine(SVM), a fault diagnosis method of diesel engine valve clearance is presented. With power spectral density analysis, the characteristic frequency related to the engine running conditions can be extracted from vibration signals. The biggest singular values(BSV)of wavelet coefficients and root mean square(RMS)values of vibration in characteristic frequency sub-bands are extracted at the end of third level decomposition of vibration signals, and they are used as input vectors of BPNN or SVM. To avoid being trapped in local minima, GA is adopted. The normal and fault vibration signals measured in different valve clearance conditions are analyzed. BPNN, GA back propagation neural network(GA-BPNN), SVM and GA-SVM are applied to the training and testing for the extraction of different features, and the classification accuracies and training time are compared to determine the optimum fault classifier and feature selection. Experimental results demonstrate that the proposed features and classification algorithms give classification accuracy of 100%.

Anti‐noise diesel engine misfire diagnosis using a multi‐scale CNN‐LSTM neural network with denoising module

Currently,accuracy of existing diesel engine fault diagnosis methods under strong noise and generalisation performance between different noise levels are still limited.A novel multi‐scale CNN‐LSTM neural network(MSCNN‐LSTMNet)is proposed with a residual‐CNN denoising module for anti‐noise diesel engine misfire diagnosis.First,a residual‐CNN module is designed for denoising the original vibration signal measured from the diesel engine cylinder and residual loss for constructing a new loss function is utilised.Considering the essential characteristics of measured vibration signals at different scales,a multi‐scale convolutional NN(CNN)block is designed to realize multi‐scale feature extraction.Specifically,multiple convolution layers with different branches and different convolution kernel sizes are utilised to extract different time scales features,enhancing the robustness of the model.On this basis,the LSTM is utilised to further extract sequential features for improving anti‐noise and generalisa-tion performances.The effectiveness of MSCNN‐LSTMNet is validated by experi-mental results of both one‐and hybrid‐cylinder diesel engine misfires diagnosis under various noise levels and working conditions.The results demonstrate that MSCNN‐LSTMNet achieved much better anti‐noise and generalisation performances than the existing methods.Under strong noise conditions(−10 dB signal‐to‐noise ratio)for four datasets,MSCNN‐LSTMNet obtained 97.561%average accuracy,while average accuracy for random forest,deep neural network,CNN and MSCNNNet were 73.828%,79.544%,82.247%,and 89.741%,respectively.Moreover,for 11 noise generalisation tasks between different noise levels,MSCNN‐LSTMNet obtained at least 96.679%,97.849%,98.892%,and 94.010%accuracy on the four datasets,which are much higher than those of the existing methods.

ENGINE SENSOR FAULT DIAGNOSIS USING MAIN AND DECENTRALIZED NEURAL NETWORKS

This Paper presents a methodology for solving the sensor failure detection, isolation and accommodation of aeroengine control systems using on line learning neural networks(NN), which has one main NN and a set of decentralized NNs. Changes in the system dynamics are monitored by the on line learning NN. When a failure occurs in some sensor, the sensor failure detection can be accomplished with high precision, and the sensor failure accommodation can be achieved by replacing the value from the failed sensor with its estimate from the decentralized NN. By integrating the optimal estimation and failure logic, this method can detect soft failures. Simulation of one kind of turboshaft engine control system with this multiple neural network architecture shows that the ANN developed can detect and isolate hard and soft sensor failures timely and provide accurate accommodation.

Application of neural network in heating network leakage fault diagnosis

In order to investigate the leak detection strategy of a heating network,a space-based simulation mathematical model for the heating network under leakage conditions is built by graph theory.The pressure changes of all the nodes in the heating network are obtained from node leak and pipe leak conditions.Then,a leakage diagnosis system based on the back propagation（BP）neural network is established.This diagnosis system can predict the leakage pipe by collecting the pressure change data of the monitoring points,which can preliminary estimate the leak location.The usefulness of this system is proved by an example.The experimental results show that the forecast accuracy by this diagnosis system can reach 100%.

APPLICATION OF MULTI-SENSOR DATA FUSION BASED ON FUZZY NEURAL NETWORK IN ROTA TING MECHANICAL FAILURE DIAGNOSIS

At present, multi-se nsor fusion is widely used in object recognition and classification, since this technique can efficiently improve the accuracy and the ability of fault toleranc e. This paper describes a multi-sensor fusion system, which is model-based and used for rotating mechanical failure diagnosis. In the data fusion process, the fuzzy neural network is selected and used for the data fusion at report level. By comparing the experimental results of fault diagnoses based on fusion data wi th that on original separate data,it is shown that the former is more accurate than the latter.

APPLICATION OF ASSOCIATIVE MEMORY NEURAL NETWORK IN HIGH VOLTAGE TRANSMISSIONLINE FAULT DIAGNOSIS

Effective methods of enhancing the fault-tolerance property are proposed for two kinds of associative memory (AM) neural network (NN) used in high voltage transmission line fault diagnosis. For feedforward NN (FNN),the conception of 'fake attaction region' is presented to expand the attraction region artificially,and for the feedback Hopfield bidirectional AM NN (BAM-NN),the measure to add redundant neurons is taken to enhance NN's memory capacity and fault-tolerance property. Study results show that the NNs built not only can complete fault diagnosis correctly but also have fairly high fault-tolerance ability for disturbed input information sequence. Moreover FNN is a more convenient and effective method of solving the problem of power system fault diagnosis.

Feature evaluation and extraction based on neural network in analog circuit fault diagnosis

Choosing the right characteristic parameter is the key to fault diagnosis in analog circuit. The feature evaluation and extraction methods based on neural network are presented. Parameter evaluation of circuit features is realized by training results from neural network; the superior nonlinear mapping capability is competent for extracting fault features which are normalized and compressed subsequently. The complex classification problem on fault pattern recognition in analog circuit is transferred into feature processing stage by feature extraction based on neural network effectively, which improves the diagnosis efficiency. A fault diagnosis illustration validated this method.

Wavelet neural network based fault diagnosis in nonlinear analog circuits

The theories of diagnosing nonlinear analog circuits by means of the transient response testing are studled. Wavelet analysis is made to extract the transient response signature of nonlinear circuits and compress the signature dada. The best wavelet function is selected based on the between-category total scatter of signature. The fault dictionary of nonlinear circuits is constructed based on improved back-propagation（BP） neural network. Experimental results demonstrate that the method proposed has high diagnostic sensitivity and fast fault identification and deducibility.

Improved BP Neural Network for Transformer Fault Diagnosis

The back propagation (BP)-based artificial neural nets (ANN) can identify complicated relationships among dissolved gas contents in transformer oil and corresponding fault types, using the highly nonlinear mapping nature of the neural nets. An efficient BP-ALM (BP with Adaptive Learning Rate and Momentum coefficient) algorithm is proposed to reduce the training time and avoid being trapped into local minima, where the learning rate and the momentum coefficient are altered at iterations. We developed a system of transformer fault diagnosis based on Dissolved Gases Analysis (DGA) with a BP-ALM algorithm. Training patterns were selected from the results of a Refined Three-Ratio method (RTR). Test results show that the system has a better ability of quick learning and global convergence than other methods and a superior performance in fault diagnosis compared to convectional BP-based neural networks and RTR.

Actuator fault diagnosis of autonomous underwater vehicle based on improved Elman neural network

Autonomous underwater vehicles(AUV) work in a complex marine environment. Its system reliability and autonomous fault diagnosis are particularly important and can provide the basis for underwater vehicles to take corresponding security policy in a failure. Aiming at the characteristics of the underwater vehicle which has uncertain system and modeling difficulty, an improved Elman neural network is introduced which is applied to the underwater vehicle motion modeling. Through designing self-feedback connection with fixed gain in the unit connection as well as increasing the feedback of the output layer node, improved Elman network has faster convergence speed and generalization ability. This method for high-order nonlinear system has stronger identification ability. Firstly, the residual is calculated by comparing the output of the underwater vehicle model(estimation in the motion state) with the actual measured values. Secondly, characteristics of the residual are analyzed on the basis of fault judging criteria. Finally, actuator fault diagnosis of the autonomous underwater vehicle is carried out. The results of the simulation experiment show that the method is effective.

An Interpretable Denoising Layer for Neural Networks Based on Reproducing Kernel Hilbert Space and its Application in Machine Fault Diagnosis

Deep learning algorithms based on neural networks make remarkable achievements in machine fault diagnosis,while the noise mixed in measured signals harms the prediction accuracy of networks.Existing denoising methods in neural networks,such as using complex network architectures and introducing sparse techniques,always suffer from the difficulty of estimating hyperparameters and the lack of physical interpretability.To address this issue,this paper proposes a novel interpretable denoising layer based on reproducing kernel Hilbert space(RKHS)as the first layer for standard neural networks,with the aim to combine the advantages of both traditional signal processing technology with physical interpretation and network modeling strategy with parameter adaption.By investigating the influencing mechanism of parameters on the regularization procedure in RKHS,the key parameter that dynamically controls the signal smoothness with low computational cost is selected as the only trainable parameter of the proposed layer.Besides,the forward and backward propagation algorithms of the designed layer are formulated to ensure that the selected parameter can be automatically updated together with other parameters in the neural network.Moreover,exponential and piecewise functions are introduced in the weight updating process to keep the trainable weight within a reasonable range and avoid the ill-conditioned problem.Experiment studies verify the effectiveness and compatibility of the proposed layer design method in intelligent fault diagnosis of machinery in noisy environments.

Reconstruction based approach to sensor fault diagnosis using auto-associative neural networks

Fault diagnostics is an important research area including different techniques.Principal component analysis(PCA)is a linear technique which has been widely used.For nonlinear processes,however,the nonlinear principal component analysis(NLPCA)should be applied.In this work,NLPCA based on auto-associative neural network(AANN)was applied to model a chemical process using historical data.First,the residuals generated by the AANN were used for fault detection and then a reconstruction based approach called enhanced AANN(E-AANN)was presented to isolate and reconstruct the faulty sensor simultaneously.The proposed method was implemented on a continuous stirred tank heater(CSTH)and used to detect and isolate two types of faults(drift and offset)for a sensor.The results show that the proposed method can detect,isolate and reconstruct the occurred fault properly.

FAULT DIAGNOSIS OF ROTATING MACHINERY USING KNOWLEDGE-BASED FUZZY NEURAL NETWORK

A novel knowledge-based fuzzy neural network （KBFNN） for fault diagnosis is presented. Crude rules were extracted and the corresponding dependent factors and antecedent coverage factors were calculated firstly from the diagnostic sample based on rough sets theory. Then the number of rules was used to construct partially the structure of a fuzzy neural network and those factors were implemented as initial weights, with fuzzy output parameters being optimized by genetic algorithm. Such fuzzy neural network was called KBFNN. This KBFNN was utilized to identify typical faults of rotating machinery. Diagnostic results show that it has those merits of shorter training time and higher right diagnostic level compared to general fuzzy neural networks.

Chiller faults detection and diagnosis with sensor network and adaptive 1D CNN

Computer-empowered detection of possible faults for Heating,Ventilation and Air-Conditioning(HVAC)subsystems,e.g.,chillers,is one of the most important applications in Artificial Intelligence(AI)integrated Internet of Things(IoT).The cyber-physical system greatly enhances the safety and security of the working facilities,reducing time,saving energy and protecting humans’health.Under the current trends of smart building design and energy management optimization,Automated Fault Detection and Diagnosis(AFDD)of chillers integrated with IoT is highly demanded.Recent studies show that standard machine learning techniques,such as Principal Component Analysis(PCA),Support Vector Machine(SVM)and tree-structure-based algorithms,are useful in capturing various chiller faults with high accuracy rates.With the fast development of deep learning technology,Convolutional Neural Networks(CNNs)have been widely and successfully applied to various fields.However,for chiller AFDD,few existing works are adopting CNN and its extensions in the feature extraction and classification processes.In this study,we propose to perform chiller FDD using a CNN-based approach.The proposed approach has two distinct advantages over existing machine learning-based chiller AFDD methods.First,the CNN-based approach does not require the feature selection/extraction process.Since CNN is reputable with its feature extraction capability,the feature extraction and classification processes are merged,leading to a more neat AFDD framework compared to traditional approaches.Second,the classification accuracy is significantly improved compared to traditional methods using the CNN-based approach.

Connected Components-based Colour Image Representations of Vibrations for a Two-stage Fault Diagnosis of Roller Bearings Using Convolutional Neural Networks

Roller bearing failure is one of the most common faults in rotating machines.Various techniques for bearing fault diagnosis based on faults feature extraction have been proposed.But feature extraction from fault signals requires expert prior information and human labour.Recently,deep learning algorithms have been applied extensively in the condition monitoring of rotating machines to learn features automatically from the input data.Given its robust performance in image recognition,the convolutional neural network(CNN)architecture has been widely used to learn automatically discriminative features from vibration images and classify health conditions.This paper proposes and evaluates a two-stage method RGBVI-CNN for roller bearings fault diagnosis.The first stage in the proposed method is to generate the RGB vibration images(RGBVIs)from the input vibration signals.To begin this process,first,the 1-D vibration signals were converted to 2-D grayscale vibration Images.Once the conversion was completed,the regions of interest(ROI)were found in the converted 2-D grayscale vibration images.Finally,to produce vibration images with more discriminative characteristics,an algorithm was applied to the 2-D grayscale vibration images to produce connected components-based RGB vibration images(RGBVIs)with sets of colours and texture features.In the second stage,with these RGBVIs a CNN-based architecture was employed to learn automatically features from the RGBVIs and to classify bearing health conditions.Two cases of fault classification of rolling element bearings are used to validate the proposed method.Experimental results of this investigation demonstrate that RGBVI-CNN can generate advantageous health condition features from bearing vibration signals and classify the health conditions under different working loads with high accuracy.Moreover,several classification models trained using RGBVI-CNN offered high performance in the testing results of the overall classification accuracy,precision,recall,and F-score.

Fault Detection and Diagnosis of a Gearbox in Marine Propulsion Systems Using Bispectrum Analysis and Artificial Neural Networks

A marine propulsion system is a very complicated system composed of many mechanical components.As a result,the vibration signal of a gearbox in the system is strongly coupled with the vibration signatures of other components including a diesel engine and main shaft.It is therefore imperative to assess the coupling effect on diagnostic reliability in the process of gear fault diagnosis.For this reason,a fault detection and diagnosis method based on bispectrum analysis and artificial neural networks (ANNs) was proposed for the gearbox with consideration given to the impact of the other components in marine propulsion systems.To monitor the gear conditions,the bispectrum analysis was first employed to detect gear faults.The amplitude-frequency plots containing gear characteristic signals were then attained based on the bispectrum technique,which could be regarded as an index actualizing forepart gear faults diagnosis.Both the back propagation neural network (BPNN) and the radial-basis function neural network (RBFNN) were applied to identify the states of the gearbox.The numeric and experimental test results show the bispectral patterns of varying gear fault severities are different so that distinct fault features of the vibrant signal of a marine gearbox can be extracted effectively using the bispectrum,and the ANN classification method has achieved high detection accuracy.Hence,the proposed diagnostic techniques have the capability of diagnosing marine gear faults in the earlier phases,and thus have application importance.