溶液中铝还原制备Ni-Fe合金纳米粉体及其还原过程

The 11.3 nm diameter nanopowders of Ni dominated Ni（Fe） solid solution can be prepared by（using） aluminum powder to react with FeSO4\5（NH4）2SO4 and NiSO4\5（NH4）SO4 mixed solution.In the product,the Fe atoms replaced parts of the Ni atoms.While the mass fraction of Ni2+/（Fe2++Ni2+） in the solution is higher than 76%,solid solution of homogenous phase Ni（Fe） can be obtained.If the content of Ni2+/（Fe2++Ni2+） lower than this point,the Ni（Fe）+Fe or Fe+Ni0.36Fe0.64 mixed phase nanopowders will be produced.

Densification and microstructure evolution during SPS consolidation process in W-Ni-Fe system

Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.

Non-isothermal reduction kinetics of Fe_2O_3-NiO composites for formation of Fe-Ni alloy using carbon monoxide

The non-isothermal reduction kinetics and mechanism of Fe2O3-NiO composites with different Fe2O3-NiO compacts using carbon monoxide as reductant were investigated. The results show that the reduction degree increases rapidly with increasing the content of NiO, and the presence of NiO also improves the reduction rate of iron oxides. It is found that NiO is preferentially reduced at the beginning of the reactions, and then the metallic Ni acts as a catalyst promoting the reduction rate of iron oxides. It is also observed that the increase of the Ni O content enhances the formation of awaruite(FeNi3) but decreases the percentage of kamacite(Fe,Ni) and taenite(Fe,Ni). The particle size of the materials tends to be uniform during the reduction process due to the presence of metallic nickel, metallic iron and the formation of Fe-Ni alloy. The concentration of CO in the product gas is greater than that of CO2 at the beginning of the reaction and then slows down. The fastest reduction rate of Fe2O3-NiO composites with CO appears at 400-500 °C, and nucleation growth model can be used to elucidate the reduction mechanism. Nucleation growth process is found to be the rate controlling step when the temperature is lower than 1000 °C.

Fabrication and characterization of electrodeposited nanocrystalline Ni-Fe alloys for NiFe_2O_4 spinel coatings

Nanocrystalline Ni-Fe FCC alloy coatings with Fe content of 1.3%-39%（mass fraction） were fabricated on the nickel substrates using a DC electrodeposition technique. The crystal structure, lattice strain, grain size and lattice constant of the Ni-Fe alloy coatings were studied by X-ray diffraction technique. The chemical composition and surface morphology of the FCC Ni-Fe alloy coatings were investigated with the energy dispersive X-ray spectroscopy（EDS） and atomic force microscopy（AFM）. The results show that the Fe content of the Ni-Fe alloy coatings has a great influence on the preferred orientation, grain size, lattice constant and lattice strain. FCC Ni-Fe alloy coatings exhibit preferred orientations of（200） or（200）（111）. With an increase of Fe content, the preferred growth orientation of（200） plane is weakened gradually, while the preferred growth orientation of（111） increases. An increase of the Fe content in the range of 1.3%-25%（mass fraction） results in a significant grain refinement of the coatings. Increasing the Fe content beyond 25% does not decrease the grain size of FCC Ni-Fe alloys further. The lattice strain increases with increasing the Fe content in the FCC Ni-Fe alloys. Since the alloys with Fe content not less than 25% has similar grain size（~11 nm）, the increase in the lattice strain with the increase of Fe content cannot be attributed to the change in the grain size.

Electrochemical corrosion behavior of bulk ultra-fine grained Fe-Ni-Cr alloy

The corrosion behavior of bulk ultra-fine grained（UFG） Fe-Ni-Cr alloy prepared by equal-channel angular pressing technique was investigated in 0.25 mol/L Na2SO4＋0.05 mol/L H2SO4 solution by electrochemical measurements.As compared to the coarse grained（CG） counterpart,the UFG alloy exhibits an acceleration of the active dissolution and a shrunk passive region with a higher passive current.The Mott-Schottky analysis in conjunction with the point defect model indicates mat the donor diffusion coefficient in the passive films of the UFG sample increases greatly to one magnitude order higher and the donor density is slightly lower than that of the CG sample.

Mechanism and Microstructure of Electroless Ni-Fe-P Plating on CNTs

Electroless Ni-Fe-P alloy plating on the surface of CNTs was carded out with a bath using citrate salt and lactic acid as complex agents. We proposed a chemical reaction mechanism. The morphology, structure and chemical composition of the Ni-Fe-P/CNTs were studied with the aid of a scanning electronic microscope （SEM）, X-ray diffraction （XRD） and an energy-dispersive X-ray spectral analysis （EDS）. The results show that through a correct pre-treatment and electroless plating, Ni-Fe-P/CNTs composite particles can be obtained. The optimum electroless plating parameters of 35-42℃ and pH of 8.5-9.7 were achieved. The as-plated Ni-Fe-P alloy is amorphous. After a heat treatment at 500℃ for 90 min in H2, the coating is transformed into crystalloid Ni3E Fe2NiP and （Fe,Ni）3R The Ni-Fe-P alloy coating on the surface of CNTs is smooth and unique. The amount of Ni on the surface （mass fraction） of the Ni-Fe-P/CNTs composite particles is 29.13%, that of Fe 3.19% and that of P 2.28%.

Manufacture of μ-PIM gear mold by electroforming of Fe-Ni and Fe-Ni W alloys

The micro gear mold for powder injection molding was made by electroforming process of Fe-Ni and Fe-Ni-W alloys using UV-lithography process. Kinetics and activation energies in electroplating of both alloys were investigated to determine the best process conditions. Fe content within electrodeposited Fe-Ni alloys increased with the increase of rotating disk speed and the decrease of temperature and it is considered from the calculated activation energy of iron content that the rate determining step is controlled by mass transfer. Iron content in Fe-Ni electrodeposit varied from 58.33% to 70.45% by increasing current density from 2 to 6 A/drn2. Also, iron content in Fe-Ni-W electrodeposit increased from 59.32% to 70.15%, nickel content decreased from 27.86% to 17.07% and the content of tungsten was almost consistent in the range of 12.78%-12.82% although the current density increases from 1.5 to 5 A/dm^2. For the electroforming of micro gear mold, SU-8 mandrel with 550 μm in diameter and 400 μm in height was prepared by UV-lithography processing. Subsequently, Fe-36Ni and Fe-20Ni-13W alloys micro gear molds were electroformed successfully. Surface hardness values of the electroformed micro molds were measured to be HV490 and HV645, respectively.

Effect of Ni/Fe ratio on activation sintering and mechanical properties of molybdenum nickel iron alloy

In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The experimental results show that when iron is added to 95Mo-5Ni alloy,the formation of brittle intermetallic phaseδ-MoNi at the grain boundary is avoided.Meanwhile,the grain growth of Mo is also effectively inhibited in the sintering process.However,the addition of iron reduces the degree of densification of alloy since the activation effect of Ni is superior to that of Fe.From the experimental results,it could be concluded that the maximum hardness and bending strength are achieved by 95Mo-1.5Ni-3.5Fe alloy,which are HV 614 and 741 MPa,respectively.Combined with the analyses of bending fracture mechanism,the improvement relative to Mo-Ni alloy is likely attributed to the inhibition of the brittle phase.

Microstructure,tribological behavior and magnetic properties of Fe−Ni−TiO_(2) composite coatings synthesized via pulse frequency variation

The Fe−Ni−TiO_(2) nanocomposite coatings were electrodeposited by pulse frequency variation.The results showed that the nanocomposite with a very dense coating surface and a nanocrystalline structure was produced at higher frequencies.By increasing the pulse frequency from 10 to 500 Hz,the iron and TiO_(2) nanoparticles contents were increased in expense of nickel content.XRD patterns showed that by increasing the frequency to 500 Hz,an enhancement of BCC phase was observed and the grain size of deposits was reduced to 35 nm.The microhardness and the surface roughness were increased to 647 HV and 125 nm at 500 Hz due to the grain size reduction and higher incorporation of TiO_(2) nanoparticles into the Fe−Ni matrix(5.13 wt.%).Moreover,the friction coefficient and wear rate values were decreased by increasing the pulse frequency;while the saturation magnetization and coercivity values of the composite deposits were increased.

Electrodeposition and characterization of nanocrystalline Fe-Ni-Cr alloy coatings synthesized via pulse current method

The nanocrystalline Fe-Ni-Cr coatings were electrodeposited by using the pulse current technique.The SEM results showed that the coatings had a mixed morphology of small nodules and fine cauliflower structures at low current densities.Also,the Cr content was increased at expense of Fe and Ni contents at high current densities.XRD patterns confirmed that the pulse current density had a positive effect on the grain refinement.The results of vibrating sample magnetometer(VSM)measurements demonstrated that by increasing the current density,the saturation magnetization was decreased and the coercivity was increased due to the enhancement of Cr content and the reduction of the grain size.The friction coefficient and wear rate values were decreased by increasing the pulse current density.Also,both the adhesive and abrasive wear mechanisms were observed on the worn surfaces.The abrasive grooves and the amount of wear debris were decreased by increasing the pulse current density.

Microstructure and grain boundary engineering of a novel Fe-Cr-Ni alloy weldment made with self-developed composition-matched weld filler metal

The microstructure,texture,and yield strength of an advanced heat-resistant alloy weldment made with composition-matched weld filler were investigated.Scanning electron microscopy,energy dispersive spectroscopy,and electron backscatter diffraction were used to characterize the microstructural and textural changes.Various grain boundary engineering(GBE)processes were performed on the weldment.The yield strengths of the weldment at 973 K were obtained before and after GBE processing,and were mostly consistent with the theoretically predicted values.The coincident-site lattices,misorientation,and recrystallization of the weld metal after GBE were analyzed,and the results indicate that the increase in dislocation density and the improvement in special grain boundaries in the weld metal are the main reasons for the yield strength elevation of the weldment after GBE.The variation in elongation after high-temperature tests has the same tendency as that in the impact toughness with different GBE parameters,which is related to the coarsening behavior of carbides.

Effect of vacuum degree in VIM furnace on mechanical properties of Ni-Fe-Cr based alloy

In order to investigate the effect of the vacuum degree in vacuum induction melting （VIM） furnace on the mechanical properties of Ni-Fe-Cr based alloy, four samples were prepared under different conditions. The chemical analysis results show that under the argon atmosphere, there is more dissipation in Al and Ti, whereas it is reduced by establishing the vacuum atmosphere. The gas analysis results show that the oxygen and nitrogen contents of the samples decrease with increasing vacuum degree. However, there is no dissipation in the gas content of the samples in higher degree of vacuum. In addition, the thermodynamic calculations show that the probability of TiO2 and Al2O3 formation is high due to the small value of the equilibrium oxygen. Higher vacuum degree reduces the tensile and yield strength of the alloys, while it enhances the elongation and reduction of area values due to the lower amount of the inclusions and evaporation of Al and Ti under higher vacuum. On the other hand, increasing vacuum degree changes the fracture mode from brittle to ductile.

Effects of cryogenic treatment on mechanical properties and microstructure of Fe-Cr-Mo-Ni-C-Co alloy

Fe-Cr-Mo-Ni-C-Co alloy was quenched in liquid nitrogen and held for 24 h.Hardness tester,OM,XRD,SEM were used to investigate the mechanical properties and microstructures of the alloy.The results show that the hardness increases by 1-2(HRC)and the compressive strength decreases slightly after cryogenic treatment.The increase in hardness is attributed to the transformation from austenite to martensite and the precipitation of the very tiny carbideη-Fe2C.The decrease in compressive strength is caused by residual stress.The great amount of carbides,such as Cr7C3 and Fe2MoC,in the alloy and the obvious difference in thermal expansion coefficient between these carbides and the matrix at the cryogenic temperatures lead to this residual stress.The microscopy of cryogenic martensite is different from that of the non-cryogenic martensite.The cryogenic martensite is long and fine;while the non-cryogenic martensite is short and coarse.There is obvious surface relief of the cryogenic martensite transformation.It is not orientational of this kind surface relief and the boundary of this surface relief is smooth and in a shape of butterfly.The surface relief in the non-cryogenic martensite is wide and arranged in parallel,and the boundary of surface relief is not smooth.These characteristics may imply different growth ways of the two kinds of martensite.

Effects of annealing at 800 and 1000℃ on phase precipitates and hardness of Al_(7)Cr_(20)Fe_(x)Ni_(73)−x alloys

The effects of Fe content on the microstructure,phase constituents and microhardness of the as-cast,800℃or 1000℃-annealed Al_(7)Cr_(20)Fe_(x)Ni_(73)−x(x=13−66)alloys were investigated.Not all these alloys are composed of the single FCC phase.The BCC and B2 phases are found.It is confirmed that the BCC phase in the Al7Cr20Fe66Ni7 alloy is transformed from the FCC phase at about 900℃ during cooling.While in the 800℃-annealed Al7Cr20Fe60Ni13 alloy,the FCC phase is stable and the hardness decreases.After annealing at 1000℃,for the precipitation of the B2 particles,the Al content in the FCC phase decreases,which results in decreasing of the alloy hardness.Moreover,after annealing at 800℃,a small amount of Al-rich B2 particles precipitate at the phase boundary and some nanocrystal BCC phase precipitates in the FCC matrix,which increases the hardness of the Al_(7)Cr_(20)Fe_(x)Ni_(73)−x(x=41−49)alloys.These results will help to the composition design and processing design of the Al−Cr−Fe−Ni based high-entropy alloys.

Perovskite LaFeO_3 supported bi-metal catalyst for syngas methanation

LaFeO3 perovskite supported Ni and Ni-Fe catalysts were prepared and applied to methanation reaction of syngas. Two preparation methods were employed. One was one-step citrate complexing method, and the other was a two step method using citrate complexing method to produce LaFeO3 and followed by loading nickel oxide on it with impregnation. The structure evolution of the sample as prepared was investigated by XRD, TPR and TEM techniques. For the former, the chemical composites of the calcined sample are NiO-Fe2O3/LaFe1-xNixO3. After reduction and reaction of CO methanation, its composites convert to Fe-Ni@Ni/LaFeO3-La2O2CO3, in which Fe-Ni@Ni is metal particles in nano-size composed of nickel core and Fe-Ni alloy shell. For the latter, the chemical composites of the calcined sample are NiO/LaFeO3; and after reduction and reaction of CO methanation, its chemical composites change to Ni/LaFeO3. Ni/LaFeO3 catalyst is a little more active, while Fe-Ni@Ni/LaFeO3-La2O2CO3 is much more stable and shows very good resistance to carbon deposition. In this work it is aimed to show that the structure and composites of the catalysts can be tailored using perovskite-type oxide as precursor with different preparing method or preparing condition. Therefore, it is a promising route to prepare supported bi-metal catalysts in nano-size for a lot of metals with desired catalytic performances.