The oxidation behavior of sputtered Ni-3Cr-20Al coating at 900℃ in air was investigated. A dense Al2O3 layer was formed on the sputtered Ni-3Cr-20AI coating after 200 h oxidation. However, owing to the segregation of...The oxidation behavior of sputtered Ni-3Cr-20Al coating at 900℃ in air was investigated. A dense Al2O3 layer was formed on the sputtered Ni-3Cr-20AI coating after 200 h oxidation. However, owing to the segregation of Ni3Al during oxidation process at high temperature, the spinel NiAI2O4 was also formed in the Al2O3 layer. It was found that the formation of NiAI204 had no detrimental effect on the oxidation resistance of the sputtered N?3O-20AI coating due to the excellent adhesion shown by the Al2O3 and NiAl2O4complex oxide scale.展开更多
Ni-Cr based alloys were prepared by hot-pressing the mixture of strengthening phases Mo, Al, Ti, and lubricant phase MoS2. The hardness, tribological properties as well as the high temperature oxidation properties wer...Ni-Cr based alloys were prepared by hot-pressing the mixture of strengthening phases Mo, Al, Ti, and lubricant phase MoS2. The hardness, tribological properties as well as the high temperature oxidation properties were evaluated, The results show that the strengthening phases can improve the mechanical properties of Ni-Cr based alloy obviously, and the wear and friction properties of Ni-based alloy with strengthening phase can be improved. Its friction coefficient and wear rate rubbed with Al2O3 ceramic disk are about 0.4 and 10 -14m3/(N·m), respectively, and the oxidation process is mainly affected by Cr2O3.展开更多
The isothermal oxidation behaviors of three kinds of Ni3Al-Mo based alloys at 1150 ℃ were studied.The morphology,structure and element distribution of oxide scales of the alloys were researched by scanning electron m...The isothermal oxidation behaviors of three kinds of Ni3Al-Mo based alloys at 1150 ℃ were studied.The morphology,structure and element distribution of oxide scales of the alloys were researched by scanning electron microscopy,X-ray diffraction and electron probe microanalysis.The research results show that there are three oxide layers,an outer layer of NiO,an intermediate layer mainly composed of NiO,NiAl2O4 and a small amount of NiMoO4,and an inner layer of NiAl2O4 and Al2O3.Re element was mainly distributed in the intermediate layer,which plays a role as "diffusion barrier" in the process of oxidation,and effectively reduces the diffusion rate of Al and Mo elements outward and diffusion rate of O element inward.As a result,a Al-rich oxide layer formed in the inner layer inhibits the growth of oxide layer and improves the oxidation resistance of the alloy.展开更多
Ni-20Cr-0.6Al(molar fraction, %) alloy sheet with 0.2mm in thickness was deposited at 900℃ from a target of Ni-Cr-Al alloy by EB-PVD. The grain size of as-deposited alloy was less than 100nm. The mechanical p...Ni-20Cr-0.6Al(molar fraction, %) alloy sheet with 0.2mm in thickness was deposited at 900℃ from a target of Ni-Cr-Al alloy by EB-PVD. The grain size of as-deposited alloy was less than 100nm. The mechanical properties of alloys were examined using room tensile tests. The ultimate tensile strength of as-deposited and annealed films was 780MPa and 767MPa, respectively. Investigation of fracture surfaces from samples reveals that brittle fracture takes place along boundaries of columnar crystals formed on the substrate side, while the equiaxed dimples are dominant on the evaporation side. Oxide formation of Ni-20Cr-0.6Al alloy after 100h oxidation at 1000℃ in air was studied. The results indicate that a continuous and dense α-Al2O3 scale is formed after 100h oxidation for as-deposited alloy, while a complex oxide scale, consisting of the outer oxide layer of Cr2O3, NiO and NiCr2O4 and the inner oxide layer of Al2O3, forms for annealed alloy.展开更多
The oxidation rate,the growth,morphology and structure of oxide scale and whiskers for Fe-Ni-Cr sealing alloys in H_2-H_2O atmosphere at high temperatures have been studied. The growth rate of scale is controlled by d...The oxidation rate,the growth,morphology and structure of oxide scale and whiskers for Fe-Ni-Cr sealing alloys in H_2-H_2O atmosphere at high temperatures have been studied. The growth rate of scale is controlled by diffusion.The scale is composed of Cr_2O_3 and spinel(Fe,Mn)O·Cr_2O_3 and the oxide whisker,are spinel(Fe,Mn)O·Cr_2O_3.展开更多
The thermogravimetric analysis of a ternary Cu-25Ni-30Cr alloy prepared by conventional casting was performed in 0.1MPa pure O2 at 700-800℃. The results show that the alloy is composed of three phases, where the ...The thermogravimetric analysis of a ternary Cu-25Ni-30Cr alloy prepared by conventional casting was performed in 0.1MPa pure O2 at 700-800℃. The results show that the alloy is composed of three phases, where the phase with the largest copper and lowest chromium content forms the matrix, while the other two, much richer in chromium, form a dispersion of isolated particles. At variance with another three-phase Cu-20Ni-20Cr alloy, which forms complex scales containing the oxides of the various components and double oxides plus an irregular region composed of alloy and oxides, the present alloy can form a very irregular but continuous chromia layer at the base of the mixed internal region, producing a gradual decrease of the oxidation rate down to very low values. A larger chromium content needed to form chromia layer for a ternary three-phase alloy is attributed to the limitations to the diffusion of the alloy components in the metal substrate imposed by their multiphase nature.展开更多
The oxidation of binary Ni-Al alloy containing 15%(mole fraction, the same below if not mentioned) (Al (Ni-15Al),) and of a ternary alloy with the same Al content but also containing 4% Si (Ni-4Si-15Al) has be...The oxidation of binary Ni-Al alloy containing 15%(mole fraction, the same below if not mentioned) (Al (Ni-15Al),) and of a ternary alloy with the same Al content but also containing 4% Si (Ni-4Si-15Al) has been studied at (1 000) ℃ under 1.0×105Pa O2 to examine the effect of the addition of Si on the oxidation of Ni-15Al. Oxidation of Ni-15Al produces a duplex scale composed of an outer NiO layer and an inner layer riched in Al2O3. On the contrary, Ni-4Si-15Al forms an external alumina layer directly in contact with the alloy presenting only trace of NiO and the Ni-Al spinel. As a result, the kinetics of Ni-15Al shows a fast initial stage followed by two subsequent parabolic stages with decreasing rate constants, while Ni-4Si-15Al presents essentially a single nearly-parabolic behavior with a rate constant similar to that of the final stage of Ni-15Al. Therefore, the addition of 4% Si significantly reduces the oxidation rate during the initial stage by preventing the formation of Ni-riched scales and promoting an earlier development of an exclusive external alumina layer on the alloy surface.展开更多
The oxidation of the Ni-10Cr-xAl(x=7%,10%,molar fraction) alloys was studied at 1 100 ℃ under 0.1 MPa O2 and compared with that of the binary Ni-7Al and Ni-10Al alloys. The results show that the binary alloys form Ni...The oxidation of the Ni-10Cr-xAl(x=7%,10%,molar fraction) alloys was studied at 1 100 ℃ under 0.1 MPa O2 and compared with that of the binary Ni-7Al and Ni-10Al alloys. The results show that the binary alloys form NiO external scales associated with an internal oxidation of Al. On the contrary,the ternary Ni-10Cr-7Al and Ni-10Cr-10Al form external alumina scale in contact with the alloy substrate. An addition of 10%Cr(molar fraction) into Ni-7Al and Ni-10Al inhibits the internal oxidation of aluminum and considerably reduces the critical content of Al needed to form exclusive alumina scales with respect to binary Ni-Al alloy,providing an example of third-element effect.展开更多
Ag-Sn-Cu-Bi-Ni alloy was internally oxidized in air. The phase constitution,surface morphology and microstructure evolution of the alloy after internal oxidation were analyzed by X-ray diffractometry,optical microscop...Ag-Sn-Cu-Bi-Ni alloy was internally oxidized in air. The phase constitution,surface morphology and microstructure evolution of the alloy after internal oxidation were analyzed by X-ray diffractometry,optical microscopy and scanning electron microscopy,respectively. The results show that the surface color of samples after internal oxidation is different from the different oxidation time and temperatures. The oxidation reaction firstly takes place on the grain boundaries. The microstructure developed on the initial stage of internal oxidation is fir-tree crystal texture. However,this texture structure disappears accompanied by grain growth and oxides forming during the prolonged oxidation. Finally,the oxide particles are uniformly dispersed in the silver matrix.展开更多
The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to...The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to carburization of the two oxide films were compared using 25Cr20Ni alloy tubes with an inner diameter of 10 mm and a length of 850 mm in a bench scale naphtha steam pyrolysis unit.The oxidation kinetics followed a parabolic law in an air-H2O atmosphere and a logarithm law in a H2-H2O atmosphere in the steady-state stage.The oxide film grown in the air-H2O atmosphere had cracks where the elements Fe and Ni were enriched and the un-cracked area was covered with octahedral-shaped MnCr2O4 spinels and Cr1.3Fe0.7O3 oxide clusters,while the oxide film grown in the H2-H2O atmosphere was intact and completely covered with dense standing blade MnCr2O4 spinels.In the pyrolysis tests,the anti-coking performance and resistance to carburization of the oxide film grown in the H2-H2O atmosphere were far better than that in the air-H2O atmosphere.The mass of coke formed in the oxide film grown in the H2-H2O atmosphere was less than 10% of that in the air-H2O atmosphere.The Cr1.3Fe0.7O3 oxide clusters converted into Cr23C6 carbides and the cracks were filled with carbon in the oxide film grown in the air-H2O atmosphere after repeated coking and decoking tests,while the dense standing blade MnCr2O4 spinels remained unchanged in the oxide film grown in the H2-H2O atmosphere.The ethylene,propylene and butadiene yields in the pyrolysis tests were almost the same for the two oxide films.展开更多
The effect of 5%Cr(mole fraction) on the scaling behavior of Ni-10Al was investigated at 900℃and 1 000℃with the aim to discuss the third element effect(TEE). The oxidation rate of the ternary alloy containing Cr is ...The effect of 5%Cr(mole fraction) on the scaling behavior of Ni-10Al was investigated at 900℃and 1 000℃with the aim to discuss the third element effect(TEE). The oxidation rate of the ternary alloy containing Cr is much slower than the corresponding binary alloys at both temperatures. A dense external scale of NiO overlying a zone of internal oxide precipitates forms on Ni-10Al, while Ni-5Cr-10Al develops a protective layer. So the addition of Cr promotes the formation of alumina scale. The possible mechanism of Cr on the oxidation of Ni-Al alloy is discussed.展开更多
The corrosion behavior of pure Ni and of binary Ni-Y alloys containing 1wt%,3wt%,5wt% Y,respectively,was investigated in air and in the eutectic (0.62Li,0.38K)2CO3 mixture at 650 ℃.The alloys are two-phase composed ...The corrosion behavior of pure Ni and of binary Ni-Y alloys containing 1wt%,3wt%,5wt% Y,respectively,was investigated in air and in the eutectic (0.62Li,0.38K)2CO3 mixture at 650 ℃.The alloys are two-phase composed of γ-Ni solid solution and intermetallic compound Ni17Y2.The experimental results indicated that the corrosion of Ni-Y alloys in air and in molten salts,respectively,produced an external NiO scale with a small amount of Y2O3 and an internal oxidation region composed of Ni and Y2O3 resulting from the oxidation of the intermetallic phase Ni17Y2.The presence of yttrium in the alloy had a positive effect on the lithiation reaction of NiO during immersion in the melt.展开更多
基金National Natural Science Foundation of China !under grant 59671060
文摘The oxidation behavior of sputtered Ni-3Cr-20Al coating at 900℃ in air was investigated. A dense Al2O3 layer was formed on the sputtered Ni-3Cr-20AI coating after 200 h oxidation. However, owing to the segregation of Ni3Al during oxidation process at high temperature, the spinel NiAI2O4 was also formed in the Al2O3 layer. It was found that the formation of NiAI204 had no detrimental effect on the oxidation resistance of the sputtered N?3O-20AI coating due to the excellent adhesion shown by the Al2O3 and NiAl2O4complex oxide scale.
文摘Ni-Cr based alloys were prepared by hot-pressing the mixture of strengthening phases Mo, Al, Ti, and lubricant phase MoS2. The hardness, tribological properties as well as the high temperature oxidation properties were evaluated, The results show that the strengthening phases can improve the mechanical properties of Ni-Cr based alloy obviously, and the wear and friction properties of Ni-based alloy with strengthening phase can be improved. Its friction coefficient and wear rate rubbed with Al2O3 ceramic disk are about 0.4 and 10 -14m3/(N·m), respectively, and the oxidation process is mainly affected by Cr2O3.
基金Project(50971012) supported by the National Natural Science Foundation of China
文摘The isothermal oxidation behaviors of three kinds of Ni3Al-Mo based alloys at 1150 ℃ were studied.The morphology,structure and element distribution of oxide scales of the alloys were researched by scanning electron microscopy,X-ray diffraction and electron probe microanalysis.The research results show that there are three oxide layers,an outer layer of NiO,an intermediate layer mainly composed of NiO,NiAl2O4 and a small amount of NiMoO4,and an inner layer of NiAl2O4 and Al2O3.Re element was mainly distributed in the intermediate layer,which plays a role as "diffusion barrier" in the process of oxidation,and effectively reduces the diffusion rate of Al and Mo elements outward and diffusion rate of O element inward.As a result,a Al-rich oxide layer formed in the inner layer inhibits the growth of oxide layer and improves the oxidation resistance of the alloy.
文摘Ni-20Cr-0.6Al(molar fraction, %) alloy sheet with 0.2mm in thickness was deposited at 900℃ from a target of Ni-Cr-Al alloy by EB-PVD. The grain size of as-deposited alloy was less than 100nm. The mechanical properties of alloys were examined using room tensile tests. The ultimate tensile strength of as-deposited and annealed films was 780MPa and 767MPa, respectively. Investigation of fracture surfaces from samples reveals that brittle fracture takes place along boundaries of columnar crystals formed on the substrate side, while the equiaxed dimples are dominant on the evaporation side. Oxide formation of Ni-20Cr-0.6Al alloy after 100h oxidation at 1000℃ in air was studied. The results indicate that a continuous and dense α-Al2O3 scale is formed after 100h oxidation for as-deposited alloy, while a complex oxide scale, consisting of the outer oxide layer of Cr2O3, NiO and NiCr2O4 and the inner oxide layer of Al2O3, forms for annealed alloy.
文摘The oxidation rate,the growth,morphology and structure of oxide scale and whiskers for Fe-Ni-Cr sealing alloys in H_2-H_2O atmosphere at high temperatures have been studied. The growth rate of scale is controlled by diffusion.The scale is composed of Cr_2O_3 and spinel(Fe,Mn)O·Cr_2O_3 and the oxide whisker,are spinel(Fe,Mn)O·Cr_2O_3.
文摘The thermogravimetric analysis of a ternary Cu-25Ni-30Cr alloy prepared by conventional casting was performed in 0.1MPa pure O2 at 700-800℃. The results show that the alloy is composed of three phases, where the phase with the largest copper and lowest chromium content forms the matrix, while the other two, much richer in chromium, form a dispersion of isolated particles. At variance with another three-phase Cu-20Ni-20Cr alloy, which forms complex scales containing the oxides of the various components and double oxides plus an irregular region composed of alloy and oxides, the present alloy can form a very irregular but continuous chromia layer at the base of the mixed internal region, producing a gradual decrease of the oxidation rate down to very low values. A larger chromium content needed to form chromia layer for a ternary three-phase alloy is attributed to the limitations to the diffusion of the alloy components in the metal substrate imposed by their multiphase nature.
基金Project(50271079) supported by the National Natural Science Foundation of China
文摘The oxidation of binary Ni-Al alloy containing 15%(mole fraction, the same below if not mentioned) (Al (Ni-15Al),) and of a ternary alloy with the same Al content but also containing 4% Si (Ni-4Si-15Al) has been studied at (1 000) ℃ under 1.0×105Pa O2 to examine the effect of the addition of Si on the oxidation of Ni-15Al. Oxidation of Ni-15Al produces a duplex scale composed of an outer NiO layer and an inner layer riched in Al2O3. On the contrary, Ni-4Si-15Al forms an external alumina layer directly in contact with the alloy presenting only trace of NiO and the Ni-Al spinel. As a result, the kinetics of Ni-15Al shows a fast initial stage followed by two subsequent parabolic stages with decreasing rate constants, while Ni-4Si-15Al presents essentially a single nearly-parabolic behavior with a rate constant similar to that of the final stage of Ni-15Al. Therefore, the addition of 4% Si significantly reduces the oxidation rate during the initial stage by preventing the formation of Ni-riched scales and promoting an earlier development of an exclusive external alumina layer on the alloy surface.
基金Project(03206) supported by Shenyang Institute of Chemical Technology, ChinaProject(50571107) supported by the National Natural Scientific Foundation of China
文摘The oxidation of the Ni-10Cr-xAl(x=7%,10%,molar fraction) alloys was studied at 1 100 ℃ under 0.1 MPa O2 and compared with that of the binary Ni-7Al and Ni-10Al alloys. The results show that the binary alloys form NiO external scales associated with an internal oxidation of Al. On the contrary,the ternary Ni-10Cr-7Al and Ni-10Cr-10Al form external alumina scale in contact with the alloy substrate. An addition of 10%Cr(molar fraction) into Ni-7Al and Ni-10Al inhibits the internal oxidation of aluminum and considerably reduces the critical content of Al needed to form exclusive alumina scales with respect to binary Ni-Al alloy,providing an example of third-element effect.
基金Project (2006BAE03B03) supported by the Key Project of 11th Five-Year Plan of China
文摘Ag-Sn-Cu-Bi-Ni alloy was internally oxidized in air. The phase constitution,surface morphology and microstructure evolution of the alloy after internal oxidation were analyzed by X-ray diffractometry,optical microscopy and scanning electron microscopy,respectively. The results show that the surface color of samples after internal oxidation is different from the different oxidation time and temperatures. The oxidation reaction firstly takes place on the grain boundaries. The microstructure developed on the initial stage of internal oxidation is fir-tree crystal texture. However,this texture structure disappears accompanied by grain growth and oxides forming during the prolonged oxidation. Finally,the oxide particles are uniformly dispersed in the silver matrix.
基金financially supported by the scientific research project of China Petroleum and Chemical Corporation(No.409075)
文摘The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to carburization of the two oxide films were compared using 25Cr20Ni alloy tubes with an inner diameter of 10 mm and a length of 850 mm in a bench scale naphtha steam pyrolysis unit.The oxidation kinetics followed a parabolic law in an air-H2O atmosphere and a logarithm law in a H2-H2O atmosphere in the steady-state stage.The oxide film grown in the air-H2O atmosphere had cracks where the elements Fe and Ni were enriched and the un-cracked area was covered with octahedral-shaped MnCr2O4 spinels and Cr1.3Fe0.7O3 oxide clusters,while the oxide film grown in the H2-H2O atmosphere was intact and completely covered with dense standing blade MnCr2O4 spinels.In the pyrolysis tests,the anti-coking performance and resistance to carburization of the oxide film grown in the H2-H2O atmosphere were far better than that in the air-H2O atmosphere.The mass of coke formed in the oxide film grown in the H2-H2O atmosphere was less than 10% of that in the air-H2O atmosphere.The Cr1.3Fe0.7O3 oxide clusters converted into Cr23C6 carbides and the cracks were filled with carbon in the oxide film grown in the air-H2O atmosphere after repeated coking and decoking tests,while the dense standing blade MnCr2O4 spinels remained unchanged in the oxide film grown in the H2-H2O atmosphere.The ethylene,propylene and butadiene yields in the pyrolysis tests were almost the same for the two oxide films.
基金Project(200603206) supported by the Shenyang Institute of Chemical Technology for PhD
文摘The effect of 5%Cr(mole fraction) on the scaling behavior of Ni-10Al was investigated at 900℃and 1 000℃with the aim to discuss the third element effect(TEE). The oxidation rate of the ternary alloy containing Cr is much slower than the corresponding binary alloys at both temperatures. A dense external scale of NiO overlying a zone of internal oxide precipitates forms on Ni-10Al, while Ni-5Cr-10Al develops a protective layer. So the addition of Cr promotes the formation of alumina scale. The possible mechanism of Cr on the oxidation of Ni-Al alloy is discussed.
文摘The corrosion behavior of pure Ni and of binary Ni-Y alloys containing 1wt%,3wt%,5wt% Y,respectively,was investigated in air and in the eutectic (0.62Li,0.38K)2CO3 mixture at 650 ℃.The alloys are two-phase composed of γ-Ni solid solution and intermetallic compound Ni17Y2.The experimental results indicated that the corrosion of Ni-Y alloys in air and in molten salts,respectively,produced an external NiO scale with a small amount of Y2O3 and an internal oxidation region composed of Ni and Y2O3 resulting from the oxidation of the intermetallic phase Ni17Y2.The presence of yttrium in the alloy had a positive effect on the lithiation reaction of NiO during immersion in the melt.
基金Project supported by the National Natural Science Foundation of China(50771068)Project supported by Liaoning Province Education Committee of China(2007T166)