Methanation of syngas over coral reef-like Ni/Al_2O_3 catalysts

Coral reef-like Ni/Al2O3 catalysts were prepared by co-precipitation of nickel acetate and aluminium nitrate with sodium carbonate aqueous solution in the medium of ethylene glycolye.Methanation of syngas was carried out over coral reef-like Ni/Al2O3 catalysts in a continuous flow type fixed-bed reactor.The structure and properties of the fresh and used catalysts were studied by SEM,N2 adsorption-desorption,XRD,H2-TPR,O2-TPO,TG and ICP-AES techniques.The results showed that the coral reef-like Ni/Al2O3 catalysts exhibited better activity than the conventional Ni/Al2O3-H2O catalysts.The activities of coral reef-like catalysts were in the order of Ni/Al2O3-673Ni/Al2O3-573Ni/Al2O3- 473Ni/Al2O3-773.Ni/Al2O3-673-EG catalyst showed not only good activity and improved stability but also superior resistance to carbon deposition,sintering,and Ni loss.Under the reaction conditions of CO/H2（molar ratio）=1：3,593 K,atmospheric pressure and a GHSV of 2500 h-1,CH4 selectivity was 84.7%,and the CO conversion reached 98.2%.

Ni-Al辅助微波自蔓延烧结制备Ti_(3)SiC_(2)基金刚石复合材料工艺研究

为降低金刚石磨削工具的制造成本和能耗,探寻一种在低能耗下实现高性能陶瓷结合剂金刚石磨具的制备工艺,同时研究助燃剂Si和金刚石粒度等因素对样品物相组成、显微形貌和磨削性能的影响。采用Ti、Si、石墨粉和金刚石磨料作为原料,经冷压成型至生胚,通过Ni-Al辅助在微波场加热诱发Ti-Si-C体系发生自蔓延高温合成(SHS)反应以制备Ti_(3)SiC_(2)基金刚石复合材料。结果表明,高热值Ni-Al合金辅助可以缩短样品的烧结时间,还可以将诱发SHS反应的温度点控制在金刚石石墨化温度以下。在Ar保护气氛下,Ti-Si-C体系发生SHS反应,可生成Ti_(3)SiC_(2)、TiC和Ti5Si3等3种物相。随Si含量升高,Ti_(3)SiC_(2)相先增多后减少,当n(Ti):n(Si):n(C)=3∶1.1∶2时,复合材料的磨削性能最佳,磨耗比最高可达286.53。分析不同原料配比下的试样磨耗比差异的产生机制,认为基体组织中存在微小且分布均匀的气孔结构,在磨削时可产生大区域的平整磨削面,易于发挥金刚石磨料的磨削效果,有利于提升复合材料样品的磨削性能。

Carbon dioxide reforming of methane on monolithic Ni/Al_2O_3-based catalysts

Nickel-alumina catalysts supported on cordierite monoliths of honeycomb structure surpass essentially the conventional granulated ones with respect to the output in carbon dioxide reforming of methane. Adjusting the surface acid-base properties of catalysts by introduction of alkali metal （Na, K） oxides inhibits the carbonization and as a result, improves the operational stability of these catalysts. An effect of promotion of nickel-alumina based composite doped by lanthanum oxide is found. This effect, caused by an additional route for the CO2 activation on Ni-La2O3/Al2O3/cordierite catalyst, is displayed in increase of methane conversion under conditions of an oxidant excess.

Dielectric barrier discharge plasma synthesis of Ag/γ-Al_(2)O_(3) catalysts for catalytic oxidation of CO

In this study,Ag/γ-Al_(2)O_(3)catalysts were synthesized by an Ar dielectric barrier discharge plasma using silver nitrate as the Ag source andγ-alumina(γ-Al_(2)O_(3))as the support.It is revealed that plasma can reduce silver ions to generate crystalline silver nanoparticles(Ag NPs)of good dispersion and uniformity on the alumina surface,leading to the formation of Ag/γ-Al_(2)O_(3)catalysts in a green manner without traditional chemical reductants.Ag/γ-Al_(2)O_(3)exhibited good catalytic activity and stability in CO oxidation reactions,and the activity increased with increase in the Ag content.For catalysts with more than 2 wt%Ag,100%CO conversion can be achieved at 300°C.The catalytic activity of the Ag/γ-Al_(2)O_(3)catalysts is also closely related to the size of theγ-alumina,where Ag/nano-γ-Al_(2)O_(3)catalysts demonstrate better performance than Ag/micro-γ-Al_(2)O_(3)catalysts with the same Ag content.In addition,the catalytic properties of plasma-generated Ag/nano-γ-Al_(2)O_(3)(Ag/γ-Al_(2)O_(3)-P)catalysts were compared with those of Ag/nano-γ-Al_(2)O_(3)catalysts prepared by the traditional calcination approach(Ag/γ-Al_(2)O_(3)-C),with the plasma-generated samples demonstrating better overall performance.This simple,rapid and green plasma process is considered to be applicable for the synthesis of diverse noble metal-based catalysts.

Preparation of B_(2)O_(3)/SBA-15 and Application as Matrix Component in Nickel-Tolerant Fluid Catalytic Cracking Catalyst

Fluid catalytic cracking(FCC)is still a key process in the modern refining industry,in which nickel contamination of the FCC catalyst can significantly increase the dry gas and coke yields and thus seriously affect the stability of the FCC unit.Therefore,in this work,B_(2)O_(3)-modified SBA-15 molecular sieves(B_(2)O_(3)/SBA-15)with different B_(2)O_(3) contents were prepared,characterized,and further used as matrix component in the preparation of Ni-tolerant FCC catalyst.The characterization results indicated that the B_(2)O_(3)/SBA-15 samples possessed excellent Ni passivation ability and kept the characteristic structure of the parent SBA-15 such as highly ordered mesopores,large surface area,and high pore volume,which enabled the B_(2)O_(3)/SBA-15 sample to greatly improve the Ni tolerance of the prepared FCC catalyst.The heavy oil catalytic cracking tests indicated that,under the same Ni contamination conditions,the dry gas,coke,and heavy oil yields of the FCC catalyst containing B_(2)O_(3)/SBA-15 decreased by 0.92%,1.65%,and 1.26%,respectively,compared with those of conventional FCC catalyst,while the total liquid yield increased by 3.83%.

Modification of Nano-α-Al2O3 and Its Influence on the Surface Properties of Waterborne Polyurethane Resin Composite Passivation Films

Silane coupling agent KH560 was used to modify the surface of nano-α-Al2O3 in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al2O3 was determined by nano-particle size analyzer, and the effects of nano-α-Al2O3 content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al2O3 were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al2O3 dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al2O3 increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al2O3.

Effects of Cerium Oxide on Ni/Al_2O_3 Catalysts for Decomposition of CH_4 and C_2H_4

Characteristics of carbon deposition of CH 4 and C 2H 4 decomposition over supported Ni and Ni Ce catalysts were studied by using a pulse reaction as well as BET, TPR, XPS and hydrogen chemisorption techniques. It is found that there is a metal semiconductor interaction (MScI) in the Ni Ce catalyst, and the effect of MScI on the carbon deposition of CH 4 decomposition is opposite to that of C 2H 4. A novel model of carbon deposition of CH 4 or C 2H 4 decomposition was proposed.

Ethanol steam reforming over Ni-Cu/Al_2O_3-M_yO_z (M = Si, La, Mg,and Zn) catalysts

Ni-based catalysts doped with copper additives were studied on their role in ethanol steam reforming reaction. The effects of Cu content, support species involving Al2O3-SIO2, Al2O3-MgO, Al2O3-ZnO, and Al2O3-La2O3, on the catalytic performance were studied. Characterizations by TPR, XRD, NH3-TPD, XPS, and TGA indicated that catalysts 30Ni5Cu/Al2O3-MgO and 30Ni5Cu/Al2O3-ZnO have much higher H2 selectivity than 30Ni5Cu/Al2O3-SiO2, as well as good coke resistance. H2 selectivity for 30Ni5Cu/Al2O3-MgO catalyst was 73.3% at 450 ℃ and increased to 94.0% at 600℃, whereas for 30Ni5Cu/Al2O3-ZnO catalyst, the H2 selectivity was 63.6% at 450 ℃ and 95.2% at 600℃. TheseAl2O3-MgO and Al2O3-ZnO supported Ni-Cu bimetallic catalysts may have important applications in the production of hydrogen by ethanol steam reforming reactions.

Ni/W-Al_(2)O_(3)催化剂在富氢气体中CO选择性甲烷化的研究

采用等体积浸渍法在Ni基催化剂上添加W助剂制备Ni/W-Al_(2)O_(3)催化剂,探究Ni负载量、W摩尔分数和焙烧温度对催化剂CO选择性甲烷化的影响。利用XRD、N_(2)-物理吸附、H_(2)-TPR、NH_(3)-TPD、CO_(2)-TPD、TEM等对催化剂进行表征。结果表明,有W的催化剂在低温下活性很差,不能提高活性。在Ni负载量为20%、W摩尔分数为0.05、焙烧温度为900℃、空速为4800 h^(-1)的条件下,反应温度在207~339℃范围内,20%Ni/0.05W-Al_(2)O_(3)-900℃催化剂能使CO出口体积分数始终小于10μL/L,CH_(4)出口体积分数小于2%。

NH_(3)SO_(3)改性稀土尾矿催化剂NH_(3)-SCR脱硝活性及SO_(2)/H_(2)O耐受性能研究

采用球磨、微波焙烧方法制备了不同质量分数NH_(3)SO_(3)改性稀土尾矿NH_(3)-SCR脱硝催化剂。通过BET、SEM-EDS、XRD、NH_(3)-TPD、H_(2)-TPR分析了催化剂脱硝活性及SO_(2)/H_(2)O耐受性能。结果表明:NH_(3)SO_(3)改性使催化剂脱硝活性得到了显著提高,10%NH_(3)SO_(3)改性催化剂在300~350℃脱硝活性可达90%左右。SO_(2)/H_(2)O共同作用可将10%NH_(3)SO_(3)改性催化剂脱硝活性提高至97%,其促进作用保持了良好的稳定性,且具有可逆性。NH_(3)SO_(3)改性稀土尾矿后,催化剂比表面积、酸性位点及强度增加,表面活性物质分散度更高,弱化了尾矿矿物晶型,提高了催化剂吸附能力和氧化还原能力,从而提高催化脱硝活性,同时具备优良的SO_(2)/H_(2)O耐受性。

Characterization and performance of Cu/ZnO/Al_2O_3 catalysts prepared via decomposition of M(Cu,Zn)-ammonia complexes under sub-atmospheric pressure for methanol synthesis from H_2 and CO_2

Methanol synthesis from hydrogenation of CO2 is investigated over Cu/ZnO/Al2O3 catalysts prepared by decomposition of M（Cu,Zn）-ammonia complexes （DMAC） at various temperatures.The catalysts were characterized in detail,including X-ray diffraction,N2 adsorption-desorption,N2O chemisorption,temperature-programmed reduction and evolved gas analyses.The influences of DMAC temperature,reaction temperature and specific Cu surface area on catalytic performance are investigated.It is considered that the aurichalcite phase in the precursor plays a key role in improving the physiochemical properties and activities of the final catalysts.The catalyst from rich-aurichalcite precursor exhibits large specific Cu surface area and high space time yield of methanol （212 g/（Lcat·h）;T=513 K,p=3MPa,SV=12000 h-1）.

Autothermal reforming of methane over Ni catalysts supported over ZrO2-CeO2-Al2O3

Ni catalysts supported on Al2O3, ZrO2-Al2O3, CeO2-Al2O3 and ZrO2-CeO2-Al2O3 were prepared by coprecipitation method, and their catalytic performances for autothermal reforming of methane to hydrogen were investigated. The Ni-supported catalysts were characterized by XRD, TPR and XPS. The relationship between the structures and catalytic activities of the catalysts was discussed. The results showed that the catalytic activity and stability of the Ni/ZrO2-CeO2-Al2O3 catalyst was better than those of other catalysts with the highest CH4 conversion, H2/CO and H2/COx ratio at 750 ℃. The catalyst showed a little deactivation along the reaction time during its 72 h on stream with the mean deactivation rate of 0.08%/h. The catalytic performance of the Ni/ZrO2-CeO2-Al2O3 catalyst was also affected by reaction temperature, no2 ： nCH4 molar ratio and nH2O ： nCH4 molar ratio. TPR, XRD and XPS measurements indicated that the formation of ZrO2-CeO2 solid solution could improve the dispersion of NiO, and inhibit the formation of NiAl2O3, and thus significantly promoted the catalytic activity of the Ni/ZrO2-CeO2-Al2O3 catalyst.

Bi-metallic catalysts of mesoporous Al_2O_3 supported on Fe, Ni and Mn for methane decomposition: Effect of activation temperature

Methane decomposition reaction has been studied at three different activation temperatures(500°C,800°C and950°C)over mesoporous alumina supported Ni–Fe and Mn–Fe based bimetallic catalysts.On co-impregnation of Ni on Fe/Al_2O_3the activity of the catalyst was retained even at the high activation temperature at 950°C and up to180 min.The Ni promotion enhanced the reducibility of Fe/Al_2O_3oxides showing higher catalytic activity with a hydrogen yield of 69%.The reactivity of bimetallic Mn and Fe over Al_2O_3catalyst decreased at 800°C and 950°C activation temperatures.Regeneration studies revealed that the catalyst could be effectively recycled up to 9times.The addition of O_2(1 ml,2 ml,4 ml)in the feed enhanced substantially CH_4conversion,the yield of hydrogen and the stability of the catalyst.

Syngas production by combined carbon dioxide reforming and partial oxidation of methane over Ni/α-Al_2O_3 catalysts

Ni/α-Al2O3 catalysts were found to be active in the temperature range 600 ～ 900℃ for both CO2 reforming and partial oxidation of methane.The effects of Ni loading,reaction temperature and feed gas ratio for the combination of CO2 reforming and partial oxidation of CH4 over Ni/α-Al2O3 were investigated.Catalysts of xwt%Ni/α-Al2O3（x=2.5,5,8 and 12） were prepared by wet impregnating the calcined support with a solution of nickel nitrate.XRD patterns and activity tests have verified that the 5wt%Ni/α-Al2O3 was the most active catalyst,as compared with the other prepared catalyst samples.An increase of the Ni loading to more than 5wt% led to a reduction in the Ni dispersion.In addition,by combining the endothermic carbon dioxide reforming reaction with the exothermic partial oxidation reaction,the loss of catalyst activity with time on stream was reduced with the amount of oxygen added to the feed.

Selective Hydrogenation of Butyne-1,4-diol to Butane-1,4-diol over Ni/Al_2O_3-SiO_2 Catalysts

Ni/Al_2O_3-SiO_2 catalysts were synthesized via one-step method employing SiO_2 as an additive for the selective hydrogenation of butyne-1,4-diol(B_3D) to butane-1,4-diol(B1D). The prepared catalysts were evaluated by a series of characterization techniques including BET, XRD, SEM, EDX-mapping, TEM, H_2-TPR, XPS, NH_3-TPD and Py-FTIR. Compared to Ni/Al_2O_3 catalyst, the SiO_2-doped samples exhibited better B_3D conversion. SiO_2 could help to form a strong interaction between NiO with the support, which inhibited Ni agglomeration at high temperature, improved the Ni dispersion, and enhanced the hydrogenation activity. B_1D selectivity was mainly influenced by the quantity of Lewis acid sites in addition to the Ni dispersion. The catalyst with a silica loading of 6.4% demonstrated an excellent selectivity of 75.18%(by 13% higher than the contrastive Ni/Al_2O_3 catalyst), which was attributed to the larger amount of Lewis acid sites and the moderate interaction between NiO with the support, which could facilitate the nickel dispersion on a preferable surface area of 176.3 m^2/g of support.

Oxidative desulfurization of dibenzothiophene over Fe promoted Co–Mo/Al_2O_3 and Ni–Mo/Al_2O_3 catalysts using hydrogen peroxide and formic acid as oxidants

This work reports the enhancing effect of a highly cost effective and efficient metal, Fe, incorporation to Co or Ni based Mo/Al_2O_3 catalysts in the oxidative desulfurization(ODS) of dibenzothiophene(DBT) using H_2O_2 and formic acid as oxidants. The influence of operating parameters i.e. reaction time, catalyst dose, reaction temperature and oxidant amount on oxidation process was investigated. Results revealed that 99% DBT conversion was achieved at 60 °C and 150 min reaction time over Fe–Ni–Mo/Al_2O_3. Fe tremendously enhanced the ODS activity of Co or Ni based Mo/Al_2O_3 catalysts following the activity order: Fe–Ni–Mo/Al_2O_3 NFe–Co–Mo/Al_2O_3 NNi–Mo/Al_2O_3 NCo–Mo/Al_2O_3, while H_2O_2 exhibited higher oxidation activity than formic acid over all catalyst systems. Insight about the surface morphology and textural properties of fresh and spent catalysts were achieved using scanning electron microscopy(SEM), X-ray diffraction(XRD), energy dispersive X-ray(EDX)analysis, Atomic Absorption Spectroscopy(AAS) and BET surface area analysis, which helped in the interpretation of experimental data. The present study can be deemed as an effective approach on industrial level for ODS of fuel oils crediting to its high efficiency, low process/catalyst cost, safety and mild operating condition.

水热法合成催化氧化高含硫废水的Ni-MnO_(2)/Al_(2)O_(3)制备条件优化

针对油气田高含硫废水快速氧化处理的需求,以Ni为金属助剂,MnO_(2)为活性组分,采用水热法制备了Ni-MnO_(2)/Al_(2)O_(3)催化剂,通过对高含硫废水催化氧化性能的研究优化了Ni-MnO_(2)/Al_(2)O_(3)的制备条件。BET、XPS、SEM表征结果表明,Ni与Mn摩尔比对催化剂的比表面积变化影响最大,摩尔比为2:10时催化剂的比表面积最大为232.5 m^(2)/g,吸附氧和晶格氧的比例高达2.02;水热温度影响催化剂的形貌,低温时以棒状结构为主,110℃时形成有序的片状结构,过高的温度会引起晶粒的团聚;较大的比表面积、丰富的多孔结构及高的吸附氧是催化活性高的主要原因。因此,在Ni与Mn摩尔比为2:10、水热温度为110℃、水热时间为12 h、焙烧温度为400℃的条件下制备的Ni-MnO_(2)/Al_(2)O_(3)催化剂具有最高的催化活性,对于硫离子浓度为3000 mg/L的废水,90 min后的硫离子转化率高达96.6%,对含硫废水的处理效果最好。

Evaluation of H2 Influence on the Evolution Mechanism of NOx Storage and Reduction over Pt–Ba–Ce/c-Al2O3 Catalysts

In this investigation, Pt–Ba–Ce/c-Al2O3 catalysts were prepared by incipient wetness impregnation and experiments were performed to evaluate the influence of H2 on the evolution mechanism of nitrogen oxides (NOx) storage and reduction (NSR). The physical and chemical properties of the Pt–Ba–Ce/c- Al2O3 catalysts were studied using a combination of characterization techniques, which showed that PtOx, CeO2, and BaCO3, whose peaks were observed in X-ray diffraction (XRD) spectra, dispersed well on the c-Al2O3, as shown by transmission electron microscope (TEM), and that the difference between Ce3+ and Ce4+, as detected by X-ray photoelectron spectroscopy (XPS), facilitated the migration of active oxygen over the catalyst. In the process of a complete NSR experiment, the NOx storage capability was greatly enhanced in the temperature range of 250–350℃, and reached a maximum value of 315.3μmol·gcat^-1 at 350℃, which was ascribed to the increase in NO2 yield. In a lean and rich cycling experiment, the results showed that NOx storage efficiency and conversion were increased when the time of H2 exposure (i.e., 30, 45, and 60 s) was extended. The maximum NOx conversion of the catalyst reached 83.5% when the duration of the lean and rich phases was 240 and 60 s, respectively. The results revealed that increasing the content of H2 by an appropriate amount was favorable to the NSR mechanism due to increased decomposition of nitrate or nitrite, and the refreshing of trapping sites for the next cycle of NSR.

NITRIC OXIDE DECOMPOSITION ON ALKALI-PROMOTED Pd/AL_2o_3 CATALYSTS

Alkali-promoted Pd/Al2O3 catalysts exhibit much higher activities in NO decomposition than Pd/Al2O3. FTIR study shows that on the alkali promoted catalyst.nitric oxide exists on the surface mainly in negatively charged form(NO-)at high temperatures.which is consistent with the activity improvement.

Weakening internal diffusion effect in selective hydrodesulfurization of FCC gasoline by novel designed eggshell CoMoS/Al_2O_3 catalysts

A simple method for preparation of presulfided eggshell CoMoS/γ-Al2O3 catalysts with sharp boundary is developed, through which the eggshell thicknesses of Co and Mo could be easily regulated by controlling the impregnation time. According to the results characterized by EDS, XRD, HRTEM and FT-IR of adsorbed CO, the active component structures, the nature and/or the amount of active sites on the eggshell catalyst are similar to these on the uniform catalyst. The evaluation results of the catalytic performance in selective hydrodesulfurization （HDS） of FCC gasoline show the presence of significant internal diffusion inhibition effect on HDS of S-compounds especially in the uniform catalyst. Compared with uniform catalyst, the eggshell catalyst could remarkably reduce such an internal diffusion inhibition effect due to a shortened diffusion path of the reactants, thus showing higher HDS activity and selectivity.