Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particula...Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.展开更多
The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite c...The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite coating before and after heat treatment, as well as a micro-hardness tester was used to measure the micro-hardness before and after heat treatment. The results show that the entrance of nano SiO2 particles into composite coating makes the micro-hardness higher. After heat treatment, due to the obstruction to growth of Ni crystals from nano particles, the composite coating still possesses a higher micro-hardness than that of common Ni-base coating.展开更多
A composite coating with inner and outer layers was prepared for the thermal protection of woven silica fiber fabrics.Using a sol mixture of a silica sol and AlF3/SiO2 particles mixed in the stoichiometric molar ratio...A composite coating with inner and outer layers was prepared for the thermal protection of woven silica fiber fabrics.Using a sol mixture of a silica sol and AlF3/SiO2 particles mixed in the stoichiometric molar ratio for mullite,hollow silica spheres and short mullite fibers were added to the inner layer and outer layer,respectively.The phase composition and thermal evolution of the coating,along with the interfacial microstructure between the coating and the matrix,were characterized by means of X-ray diffraction,differential scanning calorimetry/thermogravimetry,scanning electron microscopy,and tensile strength testing.Mullite whiskers grew between 950°C and 1200°C and helped prevent thermal cracking during the drying and densification processes.The hollow silica spheres might play dual roles,weakening the adhesion between the coating and the fibers by reducing their direct contact,but strengthening the joining between the coating and substrate by embedding themselves among the fabrics.展开更多
基金the National Natural Science Foundation of China (No50635030)the National Basic Research of China (No2007CB616913)the Program for New Century Excellent Talents in University (2005)
文摘Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.
基金Project(50235030) supported by the National Natural Science Foundation of China Project(G1999065009) supported by the National Basic Research Program of China Project(2003AA331130) supported by the Hi-tech Research and Development Program of China
文摘The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite coating before and after heat treatment, as well as a micro-hardness tester was used to measure the micro-hardness before and after heat treatment. The results show that the entrance of nano SiO2 particles into composite coating makes the micro-hardness higher. After heat treatment, due to the obstruction to growth of Ni crystals from nano particles, the composite coating still possesses a higher micro-hardness than that of common Ni-base coating.
基金supported by the National Natural Science Foundation of China(Grant Nos.51272171,51372164)
文摘A composite coating with inner and outer layers was prepared for the thermal protection of woven silica fiber fabrics.Using a sol mixture of a silica sol and AlF3/SiO2 particles mixed in the stoichiometric molar ratio for mullite,hollow silica spheres and short mullite fibers were added to the inner layer and outer layer,respectively.The phase composition and thermal evolution of the coating,along with the interfacial microstructure between the coating and the matrix,were characterized by means of X-ray diffraction,differential scanning calorimetry/thermogravimetry,scanning electron microscopy,and tensile strength testing.Mullite whiskers grew between 950°C and 1200°C and helped prevent thermal cracking during the drying and densification processes.The hollow silica spheres might play dual roles,weakening the adhesion between the coating and the fibers by reducing their direct contact,but strengthening the joining between the coating and substrate by embedding themselves among the fabrics.
