Modeling and Identification of Anisotropic Damping Property of Ni-Based Alloys by FEM-Simulation

The modeling and identification of anisotropic damping property of Ni based single crystal alloys are presented. The anisotropic material damping property is modeled by 3 D rheological equations and identified by using specimen modal damping ratios and FEM simulation. The measured damping ratios which exhibit strong anisotropy are predicted better by the method presented than by other methods.

Effect of stoichiometry and Cu-substitution on the phase structure and hydrogen storage properties of Ml-Mg-Ni-based alloys

To improve the electrochemical properties of rare-earth-Mg-Ni-based hydrogen storage alloys, the effects of stoichiometry and Cu-substitution on the phase structure and thermodynamic properties of the alloys were studied. Nonsubstituted Ml0.80Mg0.20（Ni2.90Co0.50-Mn0.30Al0.30）x （x=0.68, 0.70, 0.72, 0.74, 0.76） alloys and Cu-substituted Ml0.80Mg0.20（Ni2.90Co0.50-yCuyMn0.30Al0.30）0.70 （y=0, 0.10, 0.30, 0.50） alloys were prepared by induction melting. Phase structure analysis shows that the nonsubstituted alloys consist of a LaNi5 phase, a LaNi3 phase, and a minor La2Ni7 phase;in addition, in the case of Cu-substitution, the Nd2Ni7 phase appears and the LaNi3 phase vanishes. Ther-modynamic tests show that the enthalpy change in the dehydriding process decreases, indicating that hydride stability decreases with in-creasing stoichiometry and increasing Cu content. The maximum discharge capacity, kinetic properties, and cycling stability of the alloy electrodes all increase and then decrease with increasing stoichiometry or increasing Cu content. Furthermore, Cu substitution for Co ame-liorates the discharge capacity, kinetics, and cycling stability of the alloy electrodes.

Electrochemical Hydrogen Storage Performance of the Nanocrystalline and Amorphous Pr-Mg-Ni-based Alloys Synthesized by Mechanical Milling

The PrMg12-type composite alloy of PrMg_(11)Ni + x wt% Ni (x=100,200) with an amorphous and nanocrystalline microstructure were synthesized through the mechanical milling.Effects of milling duration and Ni content on the microstructures and electrochemical hydrogen storage performances of the ball-milled alloys were methodically studied.The ball-milled alloys obtain the optimum discharge capacities at the first cycle.Increasing Ni content dramatically enhances the electrochemical property of alloys.Milling time varying may obviously impact the electrochemical performance of these alloys.The discharge capacities show a significant upward trend with milling duration prolonging,but milling for a longer time more than 40 h induces a slight decrease in the discharge capacity of the x=200 alloy.As milling duration increases,the cycle stability clearly lowers,while it first declines and then augments under the same condition for the x=200 alloy.The high-rate discharge abilities of the ball-milled alloys show the optimum values with milling time varying.

Nitridation of Ni-based alloys:thermodynamics,kinetics,and deformation phenomena accompanying internal precipitation

When a moderately stable phase is precipitated out during an intemal reaction, the behaviour of the penetrating atoms within the diffusion zone can be interpreted based on thermodynamic considerations. Evidence for “up-hill” diffusion of the penetrating species through the matrix towards the precipitation front during the intemal nitridation of Ni-Cr alloys at 1125℃ and 6000 bar of N2-pressure was predicted. Such behaviour of nitrogen is opposite to the boundary conditions in Wagner＇s description of internal reactions. A volume change associated with the precipitation reaction resulted in a stress gradient between the alloys surface and the intemal nitridation front. Stress relief occurred mainly by transport of nickel to the gas/metal interface. Pipe diffusion-controlled creep is the dominant stress accommodation mechanism during nitriding of dilute Ni-Cr alloys at 700℃ under a flowing NH3 ＋ H2 gas mixture.

Effect of the potential function and strain rate on mechanical behavior of the single crystal Ni-based alloys:A molecular dynamics study

Molecular dynamics has been widely used to study the fundamental mechanism of Ni-based superalloys.However,the effect of the potential function and strain rate on mechanical behavior has rarely been mentioned in the previous molecular dynamics studies.In the present work,we show that the potential function of molecular dynamics can dramatically influence the simulation results of single crystal Ni-based superalloys.The microstructure and mechanical behavior of single crystal Ni-based superalloys under four commonly used potential functions are systematically compared.A most suitable potential function for the mechanical deformation is critically selected,and based on it,the role of strain rate on the mechanical deformation is investigated.

Influence of Metalloid Elements on the Magnetic Properties and Anisotropy of FeNi-based Amorphous Alloys

The magnetic properties and anisotropy of amor- phous(Fe_(80)Ni_(20))_(78)Si_xB_(22-x).alloys have been investigated systematically.The maximum permeability,coercive force and remanence have been determined for as-prepared and annealed samples,The results on the technical magnetic properties of this alloy system have been discussed and compared with Masumoto's.

Phase structure and electrochemical performances of Co-free La–Mg–Ni-based alloys with Nd/Sm partial substitution for La

In this paper, the Co-free hydrogen storage alloys with the nominal compositions of La0.75R0.05Mg0.20Ni3.40Al0.10（R = La, Nd and Sm） were prepared by induction melting, and then the phase structure and electrochemical properties of these alloys were comparatively investigated. It is found that the alloys mainly consist of（La, Mg）2Ni7phase, La Ni5 phase and（La, Mg）5Ni19phase.Refinement results further show that Nd substitution for La remarkably promotes the formation of La Ni5 phase, while Sm is beneficial for the formation of（La, Mg）5Ni19phase.At discharge current density of 1,875 m A g-1, the highrate dischargeability（HRD） of alloy electrodes increases by 13.9 % and 6.5 % with La substituted by Nd and Sm,respectively. The electrochemical kinetic measurements reveal that the exchange current density（I0）, charge transfer resistance（R） and hydrogen diffusion coefficient（D） for the alloy electrode are all facilitated with Nd and Sm partial substitution for La. Subsequently, a linear correlation between the HRD1875 and the corresponding I0/D is found.

Solidification characteristics and hot tearing susceptibility of Ni-based superalloys for turbocharger turbine wheel

The solidification characteristics and the hot tearing susceptibility were investigated on two Ni-based superalloys for turbocharger turbine wheel, K418 and K419. The segregation behaviors of the alloying elements and the precipitation phases were also studied. The results show that the solidification behavior of K419 alloy is complicated when compared with K418 due to the interdendritic segregation of many kinds of strong interdendritic partitioning elements in the remaining liquid at the final stage of solidification. The segregation of multiple elements in interdendritic liquid results in an extremely low solidus in K419. A long residual liquid stage is found during the solidification of K419, giving rise to reduced cohesion strength of dendrites and increased sensitivity to hot tearing. A hot tearing susceptibility coefficient（HTS） criterion is proposed based on a hot tearing sensitive model. The HTS value of K419 alloy is larger than that of K418 alloy.

Effects of stoichiometric ratio La/Mg on structures and electrochemical performances of as-cast and annealed La-Mg-Ni-based A_2B_7-type electrode alloys

In order to investigate the influences of the stoichiometric ratio of La/Mg （increasing La and decreasing Mg on the same mole ratio） on the structure and electrochemical performances of the La-Mg-Ni-based A2B7-type electrode alloy, the as-cast and the annealed ternary Lao.8＋xMgo.2_xNi3.5 （x=0-0.05） electrode alloys were prepared. The characterization of electrode alloys by X-ray diffraction （XRD） and scanning electron microscopy （SEM） shows that all the as-cast and the annealed alloys hold two major phases of （La,Mg）2Ni7 and LaNi5 as well as a residual phase of LaNi3. Moreover, the increase of La/Mg ratio brings on a decline of （La,Mg）2Ni7 phase and a rise of LaNi5 and LaNi3 phases. The variation of La/Mg ratio gives rise to an evident change of the electrochemical performances of the alloys. The discharge capacities of the as-cast and the annealed alloys evidently decrease with growing the La/Mg ratio, while the cycle stabilities of the alloys visibly augment under the same condition. Furthermore, the high rate discharge ability （HRD）, the electrochemical impedance spectrum （EIS）, the Tafel polarization curves, and the potential step measurements all indicate that the electrochemical kinetic properties of the alloy electrodes increase with the La/Mg ratio rising.

HOT CORROSION BEHAVIOR OF Ni-BASED SUPERALLOYS WITH HIGHER Cr CONTENTS -PART Ⅱ.MECHANISM OF HOT CORROSION BEHAVIOR

Based on the experimental results in the previous paper, the mechanism of the hot corrosion behavior of alloy system Ni-16Cr-gAl-2W- 1Mo-4Co-(0～4)Ti-f(0 ～ 4)Ta-(0～4)Nb (in at%) is investigated. In the Ti and Nb-rich corners, hot corrosion is controlled by the basic fluxing mechanism, and a dense and protective surface scale is formed which results in the better hot corrosion resistance for the alloys in these regions. While in the Ta-rich comer,the basic and acidic mechanisms function alternatively, which results in the catastrophic corrosion by forming the porous and non-protective scale, so the alloys in this region show poor hot corrosion resistance. In addition, the concept of 'effective chromium content' seemed to give a correct prediction of the hot corrosion resistance of such alloy systems.

Competitive oxidation behavior of Ni-based superalloy GH4738 at extreme temperature

A high thrust-to-weight ratio poses challenges to the high-temperature performance of Ni-based superalloys. The oxidation behavior of GH4738 at extreme temperatures has been investigated by isothermal and non-isothermal experiments. As a result of the competitive diffusion of alloying elements, the oxide scale included an outermost porous oxide layer (OOL), an inner relatively dense oxide layer (IOL), and an internal oxide zone (IOZ), depending on the temperature and time. A high temperature led to the formation of large voids at the IOL/IOZ interface. At 1200℃, the continuity of the Cr-rich oxide layer in the IOL was destroyed, and thus, spallation occurred. Extension of oxidation time contributed to the size of Al-rich oxide particles with the increase in the IOZ. Based on this finding,the oxidation kinetics of GH4738 was discussed, and the corresponding oxidation behavior at 900-1100℃ was predicted.

Research of Laser Cladding Ni-based Alloys on Stainless Steel

Laser cladding of NiCrBSi coatings on 1Cr18Ni9Ti stainless steel substrate were obtained by high power laser.Microstructure,composition distribution and wear properties of the as-cladded coatings by different laser power were investigated using SEM,EDS and M-2000 wear resistance machine.The results show that the coating can be characterized as two regions,cladding and bonding zones.The cladding zone consists of multiple phases such as γ-(Ni,Fe) and CrB,which presenting several morphologies:dendritic,eutectic,irregular granulated and needle-like structures.The bonding zone was mixed by NiCrBSi and the melted substrate surface,mainly made up of columnar grains.Dilution rate increased with the increase of laser power.The wear test results show that the wear mechanism of the multi-track clad coatings is abrasive and adhesive wear.The wear rate is in the range of (2.2～2.6)×10-5mm3/m·N and the average friction coefficient is 0.52.The wear resistance decreased when increasing laser power.EDS analysis indicates that the main constitutional compositions of Ni,Fe,Cr and Si homogeneously distribute in the coatings.Fe fraction was apparently improved in the higher laser power cladded coatings.

Evolution of microstructure and properties of a novel Ni-based superalloy during stress relief annealing

We discussed the decrease in residual stress,precipitation evolution,and mechanical properties of GH4151 alloy in different annealing temperatures,which were studied by the scanning electron microscope(SEM),high-resolution transmission electron microscopy(HRTEM),and electron backscatter diffraction(EBSD).The findings reveal that annealing processing has a significant impact on diminishing residual stresses.As the annealing temperature rose from 950 to 1150℃,the majority of the residual stresses were relieved from 60.1 MPa down to 10.9 MPa.Moreover,the stress relaxation mechanism transitioned from being mainly controlled by dislocation slip to a combination of dislocation slip and grain boundary migration.Meanwhile,the annealing treatment promotes the decomposition of the Laves,accompanied by the precipitation ofμ-(Mo_(6)Co_(7))starting at 950℃ and reaching a maximum value at 1050℃.The tensile strength and plasticity of the annealing alloy at 1150℃ reached the maximum(1394 MPa,56.1%)which was 131%,200%fold than those of the as-cast alloy(1060 MPa,26.6%),but the oxidation process in the alloy was accelerated at 1150℃.The enhancement in durability and flexibility is primarily due to the dissolution of the brittle phase,along with the shape and dispersal of theγ′phase.

Effects of Fe-substitution for cobalt on electrochemical properties of La-Mg-Ni-based alloys

In order to improve electrochemical properties,especially cycling stability,Co was partially substituted by Fe in A2B7-type La-Mg-Ni-based alloys.The La0.74Mg0.26Ni2.55Co0.65-xFex(x=0,0.10,0.20,0.30) alloys were prepared by inductive melting,and their phase structure and electrochemical properties were studied.The XRD and SEM results showed that the alloys consisted mainly of(La,Mg)2Ni7 phase,(La,Mg)5Ni19 phase and LaNi5 phase,except for absence of LaNi5 phase in the non-substituted alloy.The(La,Mg)5Ni19 ph...

Additive manufacturing of Ni-based superalloys: Residual stress, mechanisms of crack formation and strategies for crack inhibition

The additive manufacturing(AM)of Ni-based superalloys has attracted extensive interest from both academia and industry due to its unique capabilities to fabricate complex and high-performance components for use in high-end industrial systems.However,the intense temperature gradient induced by the rapid heating and cooling processes of AM can generate high levels of residual stress and metastable chemical and structural states,inevitably leading to severe metallurgical defects in Ni-based superalloys.Cracks are the greatest threat to these materials’integrity as they can rapidly propagate and thereby cause sudden and non-predictable failure.Consequently,there is a need for a deeper understanding of residual stress and cracking mechanisms in additively manufactured Ni-based superalloys and ways to potentially prevent cracking,as this knowledge will enable the wider application of these unique materials.To this end,this paper comprehensively reviews the residual stress and the various mechanisms of crack formation in Ni-based superalloys during AM.In addition,several common methods for inhibiting crack formation are presented to assist the research community to develop methods for the fabrication of crack-free additively manufactured components.

Structure and electrochemical hydrogen storage characteristics of Ce-Mg-Ni-based alloys synthesized by mechanical milling

The substituting Mg with Ni and milling as-cast alloy with Ni were adopted to obtain nanocrystalline/amorphous CeMgnNi＋x wt.%Ni（x=100,200） alloys and promote the electrochemical hydrogen storage performances of CeMg_（12）-type alloys.Analyzing the structural features of the alloys provided a mechanism for ameliorating the electrochemical hydrogen storage properties.The electrochemical tests demonstrated that all the alloys just needed one cycle to be activated.Rising Ni proportion had an obvious role on charge-discharge reaction.The discharge capacities of the as-milled（60 h） alloys increased sharply from 182.0 mAh/gfor x=100 alloy to 1010.2 mAh/gfor x=200 alloy at current density of 60 mAh/g.Furthermore,milling time largely determined the performances of electrochemical reaction.The discharge capacity continued to grow along with prolonging milling time,while the cycle stability obviously decreased for x=100 alloy,and first declined and then augmented for the x=200 alloy with milling time extending.In addition,there was an optimal value with milling time varying for the high rate discharge abilities（HRD）,which was 80.3%for x=100 alloys and 86.73%for x=200,respectively.

Electrochemical Hydrogen Storage Performances of the Si Added La-Mg-Ni-based A_2B_7-type Electrode Alloys for Ni/MH Battery Application

The casting and annealing technologies were applied to fabricate the La0.8Mg0.2Ni3.3Co0.2Six （x = 0-0.2） electrode alloys. The effects of Si content and annealing temperature on the structure and electrochemical performances of the alloys were investigated systematically. The analyses of XRD and SEM show that all the alloys possess a multiphase structure, involving two main phases （La, Mg）2Ni7 and LaNi5 as well as a residual phase LaNi3. The addition of Si brings on an evident increase in the LaNi5 phase and a decrease in the （La, Mg）2Ni7 phase, without altering the main phase component of the alloy, which also makes the lattice constants and cell volumes of the alloy enlarged. Likewise, the annealing treatment engenders the same action on the lattice constants and cell volumes as adding Si. Simultaneously, it gives rise to the variation of the phase abundance and the coarsening of the alloy grains. The electrochemical measurements indicate that the addition of Si ameliorates the cycle stability of the as-cast and annealed alloys significantly, but impairs their discharge capacities clearly. Similarly, the annealing treatment makes a positive contribution to the cycle stability of the alloy evidently, and the discharge capacity of the alloy shows a maximum value with annealing temperature rising. Furthermore, the high rate discharge ability （HR） first augments and then declines with the rising of Si content and annealing temperature.

An anisotropic micromechanics model for predicting the rafting direction in Ni-based single crystal superalloys

An anisotropic micromechanics model based on the equivalent inclusion method is developed to investigate the rafting direction of Ni-based single crystal superalloys. The micromechanical model considers actual cubic structure and orthogonal anisotropy properties. The von Mises stress, elastic strain energy density, and hydrostatic pressure in dif- ferent inclusions of micromechanical model are calculated when applying a tensile or compressive loading along the [001] direction. The calculated results can successfully pre- dict the rafting direction for alloys exhibiting a positive or a negative mismatch, which are in agreement with pervious experimental and theoretical studies. Moreover, the elastic constant differences and mismatch degree of the matrix and precipitate phases and their influences on the rafting direction are carefully discussed.

Hydrogen storage behavior of nanocrystalline and amorphous La-Mg-Ni-based LaMg_(12)-type alloys synthesized by mechanical milling

Nanocrystalline and amorphous LaMg11Ni+x%Ni(x=100,200,mass fraction)alloys were synthesized by mechanicalmilling.The electrochemical hydrogen storage properties of the as-milled alloys were tested by an automatic galvanostatic system.The gaseous hydrogen absorption and desorption properties were investigated by Sievert’s apparatus and differential scanningcalorimeter(DSC)connected with a H2detector.The results indicated that increasing Ni content significantly improves the gaseousand electrochemical hydrogen storage performances of the as-milled alloys.The gaseous hydrogen absorption capacities andabsorption rates of the as-milled alloys have the maximum values with the variation of the milling time.But the hydrogen desorptionkinetics of the alloys always increases with the extending of milling time.In addition,the electrochemical discharge capacity andhigh rate discharge(HRD)ability of the as-milled alloys both increase first and then decrease with milling time prolonging.

Microstructure and Mechanical Properties of Spray Deposited Ni-based Superalloys

Three kinds of superalloys were prepared by spray deposited process. The analysis results of microstructures and mechanical properties indicate that the spray deposited preforms with higher integral densification and the oxygen content in each kind of superalloy was very low. The microstructures are consisted of fine grain without dendritic equi-axed. The spray deposited superalloys possessed good ductility. The forging experiment displays that even though the once deformation of spray deposited GH742 alloy more than 60%, the crack can not be found. Meanwhile, the mechanical properties of spray deposited superalloys are significantly increased.