MICROSTRUCTURES OF TiAl BASED ALLOYS PREPARED BY HOT PRESSING ELEMENTAL POWDERS

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Phase formation regularities in Fe-based nanometer powders prepared by gas evaporation process

A serials of Fe based nanometer powders were fabricated by reduced pressure gas evaporation process with induction current as the heating source. The formation regularities of the phases in as prepared powders and the structures of the nanometer particles were investigated. Pure Fe nanometer powders with about 70% γ Fe phase is prepared in present study by using the powder collector with good cooling effect. In the nanometer powders of Fe Ni alloy, solid solution phase γ (Fe,Ni) and α Fe phase form, but for Fe Cr alloys only solid solution phase α (Fe,Cr) forms. In the nanometer powders of Fe Cu alloy, only pure metal phases of γ Fe and Cu form, and no compound or solid solution phase exists. The formation regularity of the phases in the nanometer powders of alloys obeys the common phase laws in bulk alloy state.

Fabrication and Analysis of Vanadium-Based Metal Powders for Selective Laser Melting

Vanadium Alloy is a type of advanced nuclear material with many ideal properties compared as traditional nuclear materials, which has very wide and important application in first-wall and blanket structural material for fusion power plant applications. So it has attracted increasing attentions, especially on new manufacturing methods, such as selective laser melting and so on. In this paper, the comparative study of the powders obtained by mechanical mixing method, dry grinding method and wet grinding method respectively was performed to evaluate the effect of ball milling process on the microstructure and degree of alloying of the vanadium-based powder mixtures with the nominal composition of V5Cr5Ti vanadium alloy. The powders prepared by dry grinding method exhibits better spherical-like morphology and degree of alloying than those prepared by mechanical mixing method and wet grinding method, which indicates that dry grinding method can be used to prepare the superfine vanadium alloy powders for selective laser melting. This work provides a new method as well as important insights into the preparation of superfine vanadium alloy powders for selective laser melting additive manufacturing technology.

Early Carbonation Behavior of High-volume Dolomite Powder-cement Based Materials

Combined with DTG analysis, X-Ray diffraction analysis （XRD） and field emission scanning electron microscopy analysis （FSEM） affiliated with energy dispersive spectrometer analysis （EDS）, the early hydration and carbonation behavior of cement paste compacts incorporated with 30% of dolomite powder at low water to cement ratio （0.15） was investigated. The results showed that early carbonation curing was capable of developing rapid early strength. It is noted that the carbonation duration should be strictly controlled otherwise subsequent hydration might be hindered. Dolomite powder acted as nuclei of crystallization, resulting in acceleration of products formation and refinement of products crystal size. Therefore, as for cement-based material, it was found that early carbonation could reduce cement dosages to a large extent and promote rapid strength gain resulting from rapid formation of products, supplemental enhancement due to water release in the reaction of carbonation, and formation ofnanometer CaCO3 skeleton network at early age.

Commercial Processof Bi-based 2212 Single Phase Superconducting Precursor Powder

Laying emphasis on the preparation of Bi based 2212 single phase superconducting powder, some technological parameters, which effect the single phase degree and uniformity of powder, such as prebaking, sintering and heat treatment were investigated and discussed. Ensuring the powder T c at 83～85 K, the crucial impurity carbon was reduced to 0.03% and less. Adopting uncommon technique made the powder size to micrometer level, meanwhile the superconducting performance of the powder was unchanged. The fine superconducting powder was characterized. This process of Bi based 2212 superconducting powder was successful.

Effect of Powder Particle Size on the Properties and Microstructure of Ti(C,N)-Based Cermet

The influence of raw powder particle size on the properties and microstructures of Ti (C, N)-based cermets has been studied. The conclusions are as follows: The microstructures of cermets were composed of two kinds of grains, the one with black cores surrounded by obvious rim structures, and the other whose cores were white with unconspicuous rim structures and adhesive phase. In the cermet made from fine powders, the amount of grains with white cores was much more than that in cermet made from coarse powders. In addition, their properties were also much better.

Die wall lubricated warm compaction of iron-based powder metallurgy material

Lubricant is harmful to the mechanical properties of the sintered materials. Die wall lubrication was applied on warm compaction powder metallurgy in the hope of reducing the concentration level of the admixed lubricant. Iron based samples were prepared by die wall lubricated warm compaction at 175 ℃, using a compacting pressure of 550 MPa. Emulsified polytetrafluoroethylene(PTFE) was used as die wall lubricant. Admixed lubricant concentration ranging from 0 to 0.5% was tested. Extremely low admixed lubricant contents were used. Results show that in addition to the decrease in ejection forces, the green density of the compacts increases with the decrease of admixed lubricant content until it reaches the maximum at 0.06% of lubricant content, then decreases with the decrease of admixed lubricant content. The mechanical properties of the sintered compacts that contain more than 0.06% admixed lubricant are better than those of the samples that contain lesser lubricant. No scoring was observed in all die wall lubricated experiments.

In-situ synthesis of CNTs reinforced Ti based brazing powder by PECVD

CNTs/TiH2 composite powders were prepared by plasma enhanced chemical vapor deposition （PECVD）. CNTs dispersed uniformly on the surface of Till2 particles and few defects were found in the tubular structure of the CNTs. According to DTA analysis, CNTs do not react with the base material Ti under 1 200 ~C. In order to investigate the application of CNTs/ Till2 powders in brazing, CNTs/TiH2 powders were mechanically mixed with Ni powders to develop a new type of brazing powder, and wetting experiments at 1 100 ~C showed a good wettability of CNTs/TiNi brazing powder.

Mechanical Properties of Powder Based Steel used as Backing Plate in Heavy Duty Brake Pad Manufacturing

The aims of the present study is to develop a powder based steel used as backing plate for heavy duty brake pad applications. Three powder based back plate steel compositions namely B1 (C- 0.3, Cu – 1.5, P -0.3, Fe – 97.9), B2 (C- 0.1, Cu – 2.5, SiC-1, Fe – 96.4) and B3(C- 0.5, Cu – 2.5, SiC-1, Fe – 96.0) were prepared using a hot powder preform forging technique. The forged samples are of (25× 50×10 mm3) dimensions. These samples were hot rolled and annealed to relieve the residual stresses. These samples were characterized in terms of microstructure, porosity content/densification, hardness and tensile properties. Densification as high near to theoretical density has been realized. Hot powder preform forging using closed die showed better densification. Rolled and annealed microstructure showed lesser porosity content than the forged one. Phosphorous causes hardening of ferrite in solid solution with iron. Compositions B1, showed reasonable elongation and it improved further on annealing. It was observed in this present investigation that, the addition, such as SiC and Cu caused increase in strength. Steel developed in the investigation are used as powder based backing plate in Manufacturing of iron based brake pads used in heavy duty applications.

Microstructural evolution during direct laser sintering of multi-component Cu-based metal powder

A multi-component Cu-based metal powder was chosen for direct laser sintering. The powder consists of a mixture of high-purity Cu powder, pre-alloyed CuSn and CuP powder. Liquid phase sintering with complete melting of the binder (CuSn) but non-melting of the cores of structural metal (Cu) proves to be a feasible mechanism for laser sintering of this powder system. The microstructural evolution of the sintered powder with variation of laser processing parameters was presented. High sintering activities and sound densification response were obtained by optimizing the laser powers and scan speeds. Using a high laser power accompanied by a high scan speed gives rise to balling effect. At a high laser power with a slow scan speed the sintering mechanism may change into complete melting/solidification, which decreases the obtainable sintered density. The role of additive phosphorus in the laser sintering process is addressed. Phosphorus can act as a fluxing agent and has a preferential reaction with oxygen to form phosphatic slag, protecting the Cu particles from oxidation. The phosphatic slag shows a concentration along grain boundaries due to its light mass as well as the short thermal cycle of SLS.

Form and Mechanism of Sulfate Attack on Cement-based Material Made of Limestone Powder at Low Water-binder Ratio under Low Temperature Conditions

The development of strength and the form of attack of cement-based material made of limestone powder at low water-binder ratio under low-temperature sulfate environment were studied. The results indicate that when water-binder ratio is lower than 0.40, the cement-based material with limestone powder has insignificant change in appearance after being soaked in 10% magnesium sulfate solution at low temperature for 120 d, and has significant change in appearance after being soaked at the age of 200 d. Expansion damage and exfoliation occur on the surface of concrete test cube at different levels. When limestone powder accounts for about 28 percent of cementitious material, with the decrease of water-binder ratio, the compressive strength loss has gradually decreased after the material is soaked in the magnesium sulfate solution at low temperature at the age of 200 d. After the specimen with the water-binder ratio of less than 0.4 and the limestone powder volume of greater than 20% is soaked in 10% magnesium sulfate solution at low temperature at the age of 200 d, gypsum attack-led destruction is caused to the concrete test cube, without thaumasite sulfate attack.

Warm compaction behaviors of iron-based powder lubricated by different kinds of graphite

Warm compaction behaviors and their affecting factors such as compaction temperature, compaction pressure and lubricant concentration were studied. Effect of die wall lubrication on the powder’s warm compaction behavior was also studied. The use of smaller size colloidal graphite investigated can give a higher compact density and lesser spring back effect than the use of flake graphite.

Study on Modification of Waste Rubber Powder in Cement-Based Composites Mixed with Waste Rubber Powder

In view of the disadvantage that the mechanical properties of cement-based composites can be significantly reduced by incorporating waste rubber powder in situ, the surface modification methods of the original rubber powder by coupling agent KH560, sodium hydroxide, polyvinyl alcohol (PVA), methyl hydroxyethyl cellulose ether (MHEC) and tetraethyl orthosilicate (TEOS) as precursors were adopted respectively. The modification of waste rubber powder was studied by Change rate of mortar strength of cement-based composite mortar mixed with waste rubber powder. The results show that the hybrid modification method using tetraethyl orthosilicate as precursor has better ef-fect. When 5 phr ethyl orthosilicate is added, the compressive strength and flexural strength of cement-based composite mortar can be increased by 31.7% and 28%. Scanning electron microscopy (SEM) results show that the surface of waste rubber powder with good modification effect has many pro-trusions and flake-like porous structures which are beneficial to its bonding with cement-based materials.

Effect of sintering parameters on powder injection molded Ti(C, N)-based cermets

Effect of two-stage sintering parameters such as heating rate, top sintering temperature and holding time, sintering temperature and holding time at the second stage on relative density, transverse rupture strength(TRS) and microstructures of powder injection molded Ti(C, N)-based cermets were investigated, by means of Archimedes’s method, three-point bending test and micrographic analysis. The results show that the optimum sintering cycle for powder injection molded Ti(C, N)-based cermets comprises rapid heating (10℃/min) at low temperatures, slow heating (5℃/min) at intermediate temperatures, holding at the highest sintering temperature (1420℃) for a short time (10min), and holding at the second stage (1360℃) for a longer time (6h) to avoid grain coarsening, and that its TRS reaches 624MPa, and there are little pores in their microstructures.

Ni-Cr-Al-Fe基合金粉末的高温抗氧化行为

研究Ni-Cr-Al-Fe基合金粉末在600℃空气中的高温抗氧化性能,分析铝含量和预氧化处理对合金粉末高温抗氧化行为的影响。利用水雾化法制备不同铝含量的Ni-Cr-Al-Fe基合金粉末,利用静态质量增加法研究不同铝含量合金粉末的氧化动力学,分别利用FE-SEM(EDS)和XRD观察分析不同合金粉末氧化膜的形貌及成分,结合氧化动力学及氧化膜的组成进一步分析不同合金粉末的高温氧化机理。结果表明:Ni-Cr-Al-Fe基合金粉末在600℃时的氧化质量增加遵循抛物线规律,铝含量的增加及预氧化处理均可提高合金粉末的抗氧化能力;铝含量的增加使氧化膜的组成由Cr2O3和Al2O3的混合结构转变为单一的Al2O3氧化膜结构,这有利于提高合金粉末的抗氧化性能;预氧化处理所形成的氧化膜有效地抑制Ni-Cr-Al-Fe基合金粉末的进一步氧化。

Densification abnormality in reactive hot pressing of Ti and Al elemental powders

The densification behavior of a TiAl base alloy prepared by elemental powder metallurgy has been studied. It is found that a densification abnormality occurs at 1 400 ℃, i.e. the compact density decreases with the increase of hot pressing temperature. By microstructural observation, including optical microscopy and TEM, it has been concluded that the densification abnormality can be attributed to the different high temperature creep mechanisms induced by microstructure coarsening in the late period of densification.

Effect of VC addition on the microstructure and properties of Ti(C,N)-based nano cermets

In this paper, Ti（C,N）-based nano cermets were prepared by nano particles, and the effect of VC addition on the micmstructure and properties of Ti（C,N）-based nano cermets was investigated. The results showed that there existed black-core grayish-rim strucmre as well as gray-core grayish-rim structure in VC-doped Ti（C,N）-based nano cermets. With the increase of VC addition, the number of gray cores in- creased, the lattice parameter of Ti（C,N） phase increased, the grain size decreased, the hardness and fracture toughness of Ti（C,N）-based nano cermets were enhanced, and nearly full densification could be achieved. However, excessive addition of VC to 1 wt% resulted in slight decrease in hardness and fracture toughness. Some deep dimples were found in the fracture surface of cermets with VC addition, which corresponded to ductile fracture.

Surface characteristics of rapidly solidified nickel-based superalloy pow-ders prepared by PREP

The surface microstructure and the surface segregation of FGH 95 nickel-basedsuperalloy powders prepared through plasma rotating electrode processing (PREP) have beeninvestigated by using SEM and AES. The results indicate that the surface microstructure of powderschanges from dendrite into cellular stricture as the particle size of powders decrease, and thepredominant precipitates solidified on the particle surfaces were identified as MC' type carbidesenriched with Nb and Ti. It was also indicated that along with the depth of particle surfaces, thesegregation layer of S, C and O elements are thick, and that of Ti, Cr elements are thin for largesire powders while they are in reverse for median size particles.

New Iron-based SiC Spherical Composite Magnetic Abrasive for Magnetic Abrasive Finishing

SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing（MAF）. Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope（SEM） and X-ray diffraction（XRD） analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness（Ra） of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.

Synthesis and characteristics of W-Ni-Fe nano-composite powders prepared by mechanical alloying

The mixture of 90W 7Ni 3Fe(mass fraction, %) powders was milled in a planetary ball mill. Its structure changed during milling, the surface characteristics and thermal stability of the milled powders were studied with X ray diffraction(XRD), Brunaure Emmett Teller (BET) nitrogen adsorption technique and differential thermal analysis(DTA). The results show that high energy ball milling leads to the formation of composite powders with amorphous binder phase and supersaturated W(Ni, Fe) nano crystalline grains in which great lattice distortion exists. The crystallization temperature of the amorphous binder phase during heating decreases with milling time. The specific surface area and the pore size of the powder mixtures decreases with milling time due to agglomeration and welding between particles.