Ingredient Losses during Melting Binary Ni-Ti Shape Memory Alloys

Losses of the alloying elements during vacuum induction melting of the binary NiTi alloys were evaluated by visual observation and chemical analysis of the NiTi melted specimens and the scalp formed on the internal surface of the crucible. The results indicated that the major sources of the losses were （a） evaporation of the metals, （b） formation of the NiTi scalp and （c） the sprinkling drops splashed out of the melt due to the exothermic reactions occurring between Ni and Ti to form the NiTi parent phase. Quantitative evaluations were made for the metallic losses by holding the molten alloy for 0.5, 3, 5, 10 and 15 min at around 100℃ above the melting point inside the crucible.Chemical analysis showed that there existed an optimum holding time of 3 min during which the alloying elements were only dropped to a predictable limit. Microstructure, chemical composition, shape memory and mechanical properties of the cast metal ingots were determined to indicate the appropriate achievements with the specified 3 min optimum holding time.

REVERSIBLE TRANSFORMATION BETWEEN MATRIX AND MARTENSITE IN Ni-Ti SHAPE MEMORY ALLOYS

The reversible transformation between matrix and martensite in Ni-Ti shape memory alloys has been dynamically observed under TEM.The orientation relation between martensite and austenite as well as the structural change near the transition temperature has been also studied with the help of HREM SADP.The results show that the orientation relation between martensite and austenite is[11]_A//[10]_M,[110]_A//[001]_M,(110)_A//(001)_M and the angle between(110)_A and(010)_M is about 6.5°.The crystal defects of martensite are found to be twin and stacking fault,and the twin plane as(100).

Constitutive behavior of Ni-Ti shape memory alloy under hot compression

Constitutive behavior of nickel-titanium shape memory alloy (Ni-Ti SMA) under hot deformation was investigated by means of the compression tests and the linear fitting method. Based on the true stress-strain curves of Ni-Ti SMA under compression at the strain rates of 0.001-1s -1 and at the temperatures ranging from 600 to 1 000℃, the constitutive equation of Ni-Ti SMA with respect to the Zener-Hollomon parameter was established according to the high stress level and the low stress level at various temperatures so as to more accurately describe the deformation behavior of Ni-Ti SMA during hot working. Dynamic recovery and dynamic recrystallization of Ni-Ti SMA occur under hot compression, which lays the theoretical foundation for understanding the constitutive behavior of Ni-Ti SMA.

Machine learning-assisted efficient design of Cu-based shape memory alloy with specific phase transition temperature

The martensitic transformation temperature is the basis for the application of shape memory alloys(SMAs),and the ability to quickly and accurately predict the transformation temperature of SMAs has very important practical significance.In this work,machine learning(ML)methods were utilized to accelerate the search for shape memory alloys with targeted properties(phase transition temperature).A group of component data was selected to design shape memory alloys using reverse design method from numerous unexplored data.Component modeling and feature modeling were used to predict the phase transition temperature of the shape memory alloys.The experimental results of the shape memory alloys were obtained to verify the effectiveness of the support vector regression(SVR)model.The results show that the machine learning model can obtain target materials more efficiently and pertinently,and realize the accurate and rapid design of shape memory alloys with specific target phase transition temperature.On this basis,the relationship between phase transition temperature and material descriptors is analyzed,and it is proved that the key factors affecting the phase transition temperature of shape memory alloys are based on the strength of the bond energy between atoms.This work provides new ideas for the controllable design and performance optimization of Cu-based shape memory alloys.

Laser powder bed fusion additive manufacturing of NiTi shape memory alloys: a review

NiTi alloys have drawn significant attentions in biomedical and aerospace fields due to their unique shape memory effect(SME),superelasticity(SE),damping characteristics,high corrosion resistance,and good biocompatibility.Because of the unsatisfying processabilities and manufacturing requirements of complex NiTi components,additive manufacturing technology,especially laser powder bed fusion(LPBF),is appropriate for fabricating NiTi products.This paper comprehensively summarizes recent research on the NiTi alloys fabricated by LPBF,including printability,microstructural characteristics,phase transformation behaviors,lattice structures,and applications.Process parameters and microstructural features mainly influence the printability of LPBF-processed NiTi alloys.The phase transformation behaviors between austenite and martensite phases,phase transformation temperatures,and an overview of the influencing factors are summarized in this paper.This paper provides a comprehensive review of the mechanical properties with unique strain-stress responses,which comprise tensile mechanical properties,thermomechanical properties(e.g.critical stress to induce martensitic transformation,thermo-recoverable strain,and SE strain),damping properties and hardness.Moreover,several common structures(e.g.a negative Poisson’s ratio structure and a diamond-like structure)are considered,and the corresponding studies are summarized.It illustrates the various fields of application,including biological scaffolds,shock absorbers,and driving devices.In the end,the paper concludes with the main achievements from the recent studies and puts forward the limitations and development tendencies in the future.

EFFECTS OF HEAT TREATMENT ON TENSILE PROPERTIES AND SHAPE MEMORY EFFECTS OF Ni-Ti-Nb ALLOY

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Shape Memory Polymer Composite Booms with Applications in Reel-Type Solar Arrays

Solar arrays are the primary energy source for spacecraft.Although traditional rigid solar arrays improve power supply,the quality increases proportionally.Hence,it is difficult to satisfy the requirements of high-power and low-cost space applications.In this study,a shape-memory polymer composite(SMPC)boom was designed,fabricated,and characterized for flexible reel-type solar arrays.The SMPC boom was fabricated from a smart material,a shape-memory polymer composite,whose mechanical properties were tested.Additionally,a mathematical model of the bending stiffness of the SMPC boom was developed,and the bending and buckling behaviors of the boom were further analyzed using the ABAQUS software.An SMPC boom was fabricated to demonstrate its shape memory characteristics,and the driving force of the booms with varying geometric parameters was investigated.We also designed and manufactured a reel-type solar array based on an SMPC boom and verified its self-deployment capability.The results indicated that the SMPC boom can be used as a deployable unit to roll out flexible solar arrays.

A Shape-Memory Deployable Subsystem with a Large Folding Ratio in China’s Tianwen-1 Mars Exploration Mission

Once China’s Tianwen-1 Mars probe arrived in a Mars orbit after a seven-month flight in the deep cold space environment,it would be urgently necessary to monitor its state and the surrounding environment.To address this issue,we developed a flexible deployable subsystem based on shape memory polymer composites(SMPC-FDS)with a large folding ratio,which incorporates a camera and two temperature telemetry points for monitoring the local state of the Mars orbiter and the deep space environment.Here,we report on the development,testing,and successful application of the SMPC-FDS.Before reaching its Mars remote-sensing orbit,the SMPC-FDS is designed to be in a folded state with high stiffness;after reaching orbit,it is in a deployed state with a large envelope.The transition from the folded state to the deployed state is achieved by electrically heating the shape memory polymer composites(SMPCs);during this process,the camera on the SMPC-FDS can capture the local state of the orbiter from multiple angles.Moreover,temperature telemetry points on the SMPC-FDS provide feedback on the environment temperature and the temperature change of the SMPCs during the energization process.By simulating a Mars on-orbit space environment,the engineering reliability of the SMPC-FDS was comprehensively verified in terms of the material properties,structural dynamic performance,and thermal vacuum deployment feasibility.Since the launch of Tianwen-1 on 23 July 2020,scientific data on the temperature environment around Tianwen-1 has been successfully acquired from the telemetry points on the SMPCFDS,and the local state of the orbiter has been photographed in orbit,showing the national flag of China fixed on the orbiter.

Recovery Stress in a Ni-Ti-Nb Shape Memory Alloy with Wide Transformation Hysteresis

The effect of deformation on recovery stress of Ni144.7Ti46.3Nb9 alloy has been studjed using tensile test at various temperatures and TEM observation. It ls shown that the recovery stress increases with jncreasing total strain ET and reaches a maximum value (max) as ET= 9% but the maximum recov erV strain of the alloy is only about 4.6%. This is different from that of Ti-Ni binary alloy in which is obtained usually at maximum recovery strain and the reason of the difference is dis Cussed. Deformation temperature Td has a little effect on recovery stress when Td is less than Ms However, recovery stress decreases sharply when Td is higher than M, and lowers approximately down to zero near Msσ

An investigation on multilayer shape memory polymers under finite bending through nonlinear thermo-visco-hyperelasticity

This study presents a semi-analytical solution to describe the behavior of shape memory polymers(SMPs) based on the nonlinear thermo-visco-hyperelasticity which originates from the concepts of internal state variables and rational thermodynamics.This method is developed for the finite bending of multilayers in a dual-shape memory effect(SME) cycle.The layer number and layering order are investigated for two different SMPs and a hyperelastic material.In addition to the semi-analytical solution,the finite element simulation is performed to verify the predicted results,where the outcomes demonstrate the excellent accuracy of the proposed solution for predicting the behavior of the multilayer SMPs.Since this method has a much lower computational cost than the finite element method(FEM),it can be used as an effective tool to analyze the SMP behavior under different conditions,including different materials,different geometries,different layer numbers,and different layer arrangements.

Tunable topological interface states and resonance states of surface waves based on the shape memory alloy

Topological interface state(TIS)of elastic wave has attracted significant research interest due to its potential prospects in strengthening acoustic energy and enhancing the signal accuracy of damage identification and quantification.However,previous implementations on the interface modes of surface waves are limited to the non-adjustable frequency band and unalterable mode width.Here,we demonstrate the tunable TIS and topological resonance state(TRS)of Rayleigh wave by using a shape memory alloy(SMA)stubbed semi-infinite one-dimensional(1D)solid phononic crystals(PnCs),which simultaneously possesses the adjustable mode width.The mechanism of tunability stems from the phase transformation of the SMA between the martensite at low temperature and the austenite at high temperature.The tunable TIS of Rayleigh wave is realized by combining two bandgap-opened PnCs with different Zak phases.The TRS with adjustable mode width is achieved in the heterostructures by adding PnCs with Dirac point to the middle of two bandgap-opened PnCs with different Zak phases,which exhibits the extraordinary robustness in contrast to the ordinary Fabry–Perot resonance state.This research provides new possibilities for the highly adjustable Rayleigh wave manipulation and find promising applications such as tunable energy harvesters,wide-mode filters,and high-sensitivity Rayleigh wave detectors.

Study on the Mechanical Properties of Ni-Ti-Cu Shape Memory Alloy Considering Different Cu Contents

By adding copper to increase the performance,the Ni-Ti-Cu Shape Memory Alloy(SMA),has been widely used in the field of engineering in recent years.A thermodynamic constitutive model for Ni-Ti-Cu SMA considering different copper contents is established in this work.Numerical results for two different copper contents,as examples,are compared with the experimental results to verify the accuracy of the theoretical work.Based on the verified constitutive model,the effects of different copper content on the mechanical properties of Ni-Ti-Cu SMA and the tensile and compressive asymmetric properties of Ni-Ti-Cu SMA are finally discussed,respectively.

SNAP-ACTION PHASE TRANSFORMATION IN TWO-WAY SHAPE MEMORY Ni-Ti ALLOY

The snap-action behavior of a Ni-Ti alloy disc which is controlled by combination of a nonlinear stress field and temperature has been studied.After treatment for two-way shape memory,all shape memory strain of snap-action finishes abruptly at a certain temperature within an interval of less than 1 ms.The results of resistance measurement and in-situ X-ray diffraction indicate that the snap-action strain is mainly resulted from the snap-action β (?)R transformation.

Relationship between phase composition and corrosion resistance of Ni-Ti-Nb based shape memory alloys

The stability and microstructure of Ni Ti Nb based shape memory alloys were investigated after alloyed with elements Zr, Cr and V. In artificial seawater (3.5%NaCl) and physiological solution (5%NaCl+0.1%H 2O 2), the results show that the alloying elements influence the corrosion behavior of Ni Ti Nb alloys. Generally, Zr improves the corrosion resistance of Ni Ti Nb alloy, Cr reduces its corrosion resistance and V does not change the property. In order to investigate the reason of the difference,the relation of the phase components and corrosion resistance of Ni Ti Nb based shape memory alloys were studied by element analysis and SEM.

CuZnAl Shape Memory Alloy Refined with Composite Rare Earths La+Ce

The effects of composite rare earths La+Ce on properties of CuZnAl shape memory alloys were studied bymetallograph examination, tensile and bending tests, electric resistivity measurements, EDS and SEM. The test resultsshow that the grain size of CuZnAl shape memory alloys could be diminished effectively and the mechanical propertiesimproved obviously by the addition of composite rare earths La+Ce (La: Ce=1: 1). Meanwhile, the excellent shapememory properties remained unchanged. The results of microanalyses indicate that the composite rare earths were segregated at grain boundaries and impeded the grain growth, leading to the improvement of the mechanical properties ofCuZnAl alloys. If the amount of composite rare earths La+Ce was greater than 0. 10%, the shape memorial propertiesbecame poor.

Experimental Study on Characteristics of NiMnGa Magnetically Controlled Shape Memory Alloy

The static and dynamic magnetic controlling characteristics of NiMnGa magnetically controlled shape memory alloy （MSMA） were experimentally studied. The results show that the characteristics of induced strain with respect to the magnetic field are nonlinear with saturation nature, and dependent on the temperature as well as the load applied to the MSMA. The magnetic shape memory effect can be observed only in complete martensite phase at room temperature. The magnetic permeability of MSMA is not constant and reduces with the increment of magnetic field. The relative saturation magnetic permeability of MSMA is about 1.5.

Microstructures and properties of capacitor discharge welded joint of TiNi shape memory alloy and stainless steel

Microstructures and properties of capacitor discharge welded （CDW） joint of TiNi shape memory alloy （ SMA ） and stainless steel （SS） were studied. The fracture characteristics of the joint were analyzed by means of scanning electron microscope （ SEM）. Microstructures of the joint were examined by means of optical microscope and SEM. The results showed that the teusile strength of the inhomogeneous joint （ TiNi-SS joint） was low and the joint was brittle. Because TiNi SMA and SS melted, a brittle as-cast structure and compound were formed in the weld. The tensile strength and the shape memory effect （SME） of TiNi-SS joint were strongly influenced by the changes of composition and structure of the weld. Measures should be taken to prevent defects from forming and extruding excessive molten metal in the weld for improving the properties of TiNi-SS joint.

STABILIZATION OF MARTENSITE IN Cu-Zn-Al ALLOY AND ITS REVERSE SHAPE MEMORY EFFECT

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EFFECT OF MICROSTRUCTURE ON THE HARDENING AND SOFTENING BEHAVIORS OF POLYCRYSTALLINE SHAPE MEMORY ALLOYS PART Ⅰ:MICROMECHANICS CONSTITUTIVE MODELING

The effects of microstructure and its evolution on the macroscopic superelastic stress-strain response of polycrystalline Shape Memory Alloy(SMA)are studied by a microstructure-based constitutive model developed in this paper.The model is established on the following basis:(1)the transformation conditions of the unconstrained single crystal SMA microdomain(to be distinguished from the bulk single crystal),which serve as the local criterion for the derivation of overall transfor- mation yield conditions of the polycrystal;(2)the micro-to macro-transition scheme by which the connection between the polycrystal aggregates and the single crystal microdomain is established and the macroscopic transformation conditions of the polycrystal SMA are derived;(3)the quantitative incorporation of three microstruc- ture factors(i.e.,nucleation,growth and orientation distribution of martensite)into the modeling.These microstructural factors are intrinsic of specific polycrystal SMA systems and the role of each factor in the macroscopic constitutive response is quan- titatively modeled.It is demonstrated that the interplay of these factors will result in different macroscopic transformation kinematics and kinetics which are responsible for the observed macroscopic stress-strain hardening or softening response,the latter will lead to the localization and propagation of transformation bands in TiNi SMA.

Influences of 2.5wt%Mn addition on the microstructure and mechanical properties of Cu-Al-Ni shape memory alloys

The influences of 2.5wt%Mn addition on the microstructure and mechanical properties of the Cu-11.9wt%Al-3.8wt%Ni shape memory alloy（SMA） were studied by means of scanning electron microscopy（SEM）,transmission electron microscopy（TEM）,and differential scanning calorimeter（DSC）.The experimental results show that Mn addition influences considerably the austenite-martensite transformation temperatures and the kind of martensite in the Cu-Al-Ni alloy.The martensitic transformation changes from a mixedβ1→β＇1＋γ＇1 transformation to a singleβ1→β＇1 martensite transformation together with a decrease in transformation temperatures.In addition,the observations reveal that the grain size of the Cu-Al-Ni alloy can be controlled with the addition of 2.5wt%Mn and thus its mechanical properties can be enhanced.The Cu-Al-Ni-Mn alloy exhibits better mechanical properties with the high ultimate compression strength and ductility of 952 MPa and 15%,respectively.These improvements are attributed to a decrease in grain size.However,the hardness decreases from Hv 230 to Hv 140 with the Mn addition.