Corrosion resistance of cerium-doped zinc calcium phosphate chemical conversion coatings on AZ31 magnesium alloy

Zinc calcium phosphate （Zn-Ca-P） coating and cerium-doped zinc calcium phosphate （Zn-Ca-Ce-P） coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coatings were investigated through energy-dispersive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, electron probe micro-analysis （EPMA） and scanning electron microscopy （SEM） together with hydrogen volumetric and electrochemical tests. The results indicate that both coatings predominately contain crystalline hopeite （Zn3（PO4）2·4H2O）, Mg3（PO4）2 and Ca3（PO4）2, and traces of non-crystalline MgF2 and CaF2. The Zn-Ca-Ce-P coating is more compact than the Zn-Ca-P coating due to the formation of CePO4, and displays better corrosion resistance than the Zn-Ca-P coating. Both coatings protect the AZ31 Mg substrate only during an initial immersion period. The micro-galvanic corrosion between the coatings and their substrates leads to an increase of hydrogen evolution rate （HER） with extending the immersion time. The addition of Ce promotes the homogenous distribution of Ca and formation of hopeite. The Zn-Ca-Ce-P coating has the potential for the primer coating on magnesium alloys.

Microstructure evolution and mechanical properties of Ti-B-N coatings deposited by plasma-enhanced chemical vapor deposition

Ternary Ti-B-N coatings were synthesized on AISI 304 and Si wafer by plasma-enhanced chemical vapor deposition (PECVD) technique using a gaseous mixture of TiCl4,BCl3,H2,N2,and Ar.By virtue of X-ray diffraction analysis,X-ray photoelectron spectroscopy,scanning electron microscope,and high-resolution transmission electron microscope,the influences of B content on the microstructure and properties of Ti B N coatings were investigated systematically.The results indicated that the microstructure and mechanical properties of Ti-B-N coatings largely depend on the transformation from FCC-TiN phase to HCP-TiB2 phase.With increasing B content and decreasing N content in the coatings,the coating microstructure evolves gradually from FCC-TiN/a-BN to HCP-TiB2 /a-BN via FCC-TiN+HCP-TiB2/a-BN.The highest microhardness of about 34 GPa is achieved,which corresponds to the nanocomposite Ti-63%B-N (mole fraction) coating consisting of the HCP-TiB2 nano-crystallites and amorphous BN phase.The lowest friction-coefficient was observed for the nanocomposite Ti-41%B-N (mole fraction) coating consisting of the FCC-TiN nanocrystallites and amorphous BN

Cerium Chemical Conversion Coating on a Novel Mg-Li Alloy

A novel Mg-Li alloy was treated in a cerium nitrate solution and cerium chemical conversion coating was obtained on the alloy. Then the forming process, structure and corrosion resistance of the coating were investigated. The influential factors of cerium conversion coating were discussed through orthogonal experiments, and the optimum processing parameters were confirmed. XPS spectra displayed that the conversion coating consisted of cerium compounds, and the major component of the protective layer was a mixture of Ce （IV） oxide and Ce （IV） hydroxide. In addition, XRD pattern illustrated that there was crystalline CeO2 in the conversion coating. Analysis by SEM showed that the cerium conversion coating was uniform with a fiber-like morphology. The thickness of the conversion coating was 12 μm. The results of electrochemical potentiodynamic polarization and hydrogen evolution measurement indicated that the cerium conversion coating provided effective protection to the novel Mg-Li alloy.

Chemical conversion coating on AZ31B magnesium alloy and its corrosion tendency

The morphology change of the magnesium matrix after pre-treatment and the morphology as well as the phase composition of chemical conversion coating formed by phosphate were studied using scanning electron microscope and X-ray diffraction. The corrosion resistance of the coating was studied by salt spray and damp test, and the corrosion tendency during salt immersion test was analyzed. The results show that the phase composition before and after pre-treatment is almost changeless, and the deep microflaw appears between a andβ phases during acidic pickling. The phosphate conversion coating is mainly composed of Mg, MgO, and some amorphous phase, and it can provide a good protection for the AZ31B alloy. Results from corrosive morphology indicate that the growth and the corrosion resistance of the phosphate conversion coating are related to the forming process of the AZ31B matrix.

Separator coatings as efficient physical and chemical hosts of polysulfides for high-sulfur-loaded rechargeable lithium–sulfur batteries

Lithium-sulfur batteries(LSBs)are promising alternative energy storage devices to the commercial lithium-ion batteries.However,the LSBs have several limitations including the low electronic conductivity of sulfur(5×10^-30S cm^-1),associated lithium polysulfides(PSs),and their migration from the cathode to the anode.In this study,a separator coated with a Ketjen black(KB)/Nafion composite was used in an LSB with a sulfur loading up to 7.88 mg cm^-2to mitigate the PS migration.A minimum specific capacity(Cs)loss of 0.06%was obtained at 0.2 C-rate at a high sulfur loading of 4.39 mg cm^-2.Furthermore,an initial areal capacity up to 6.70 mAh cm^-2 was obtained at a sulfur loading of 7.88 mg cm^-2.The low Cs loss and high areal capacity associated with the high sulfur loading are attributed to the large surface area of the KB and sulfonate group(SO3^-)of Nafion,respectively,which could physically and chemically trap the PSs.

CHEMICAL COMPOSITION AND MICROSTRUCTURE OF Ti(C,-N)-TiN COATING

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Development of Electrospray Laser Chemical Vapour Deposition for Homogenous Alumina Coatings

Electrospray,as a liquid source supply system,has been applied to chemical vapour deposition（CVD）.In thermal CVD,the microstructure of the obtained films changes from dense to coarse granular because of the decreasing surface temperature during deposition.Using the electrospray laser chemical vapour deposition method,we prepared homogenous alumina coatings.We found that laser irradiation was effective in compensating the surface temperature decrease,and an alpha-alumina coating with dense columnar microstructures was obtained at a deposition rate of 200 μm/h using 200 W Nd：YAG laser irradiation.

Surface characteristics of chemical conversion coating for Mg-Al alloy

The chemical conversion coating was formed on Mg alloy for low cost and harmlessness in environment by using the colloidal silica as the main component.The film formed at 298 K was thick,which was thought to be the combination of Si and O.In salt spray test,the ratio of black rust on the specimen that did not conducted chemical conversion treatment was five times or more than those of the chemical conversion treated specimen.The film of chemical conversion coating produced by alkali treatment process was thinner than the specimen produced in basic chemical conversion treatment solution.

Chemical pretreatments at surface of WC-6% Co for diamond coatings

The WC 6%Co(mass fraction) substrate surfaces were chemically pretreated with the two step etching method, using Murakami reagent for 3～ 7?min, and then an φ (HNO 3)∶ φ (HCl)=4∶1 solution for 1～ 15?min. Diamond films were deposited on the substrates by a hot filament chemical vapor deposition reactor. The results show that the Co content of the substrate surfaces can be reduced from 6% to 0.12% within the etching depth of 5～ 10?μm, the surface roughness of the substrates is increased up to R a= 1.0?μm, as well as the substrates hardness is decreased from HRA 89.5 to HRA 84.2 after the two step etching. A slight preference towards {111} orientation can be observed from the XRD patterns and SEM micrograph of diamond film on WC 6%Co sample. The morphology of small rice like ballas diamond was observed on the WC 6%Co substrates. A typical Raman spectrum with a sharp peak at 1?332?cm -1 for the diamond film indicates that the deposited films are good quality polycrystalline diamond. The indentation testing shows that the adhesion between diamond film and the substrate after HF CVD deposition is good.

Surface Modification of a-Fe Metal Particles by Chemical Surface Coating

The structure of a-Fe metal magnetic recording particles coated with silane coupling agents have been studied by TEM, FT-IR, EXAFS, Mossbauer. The results show that a close, uniform, firm and ultra thin layer, which is beneficial to the magnetic and chemical stability, has been formed by the cross-linked chemical bond Si-O-Si. And the organic molecule has chemically bonded to the particle surface, which has greatly affected the surface Fe atom electronic structure. Furthermore, the covalent bond between metal particle surface and organic molecule has obvious effect on the near edge structure of the surface Fe atoms.

Effects of chemical coating with Ni on electrochemical properties of Mg_2Ni hydrogen storage alloys

The effects of nickel coating on the electrochemical properties of Mg2Ni hydrogen storage alloys are presented in this paper. X-ray diffraction （XRD） and scanning electron microscope （SEM） techniques were employed to examine the crystal structure and surface morphologies of the bare and Ni-coated Mg2Ni alloys. The electrochemical properties of alloys were characterized by cyclic voltammetry （CV） and dectrochemical impedance spectroscopy （EIS）. The results showed that Ni coating not only decreased the charge transfer resistance, but also decreased the H atom diffusion resistance for Mg2Ni alloys. It was also found that Ni coating effectively improved the discharge capacity, but decreased the cycling performance of the as-synthesized Ni-coated MgzNi alloys. The discharge current has a great impact on the cycling perform- ance of the as-synthesized Ni-coated Mg2Ni alloys.

Cr_2O_3 BASE CERAMIC COATING ON ALUMINUM ALLOYS FORMED BY CHEMICAL REACTIONS

A newly developed method is introduced for producing Cr 2O 3 base ceramic coating on aluminum alloys. On the basis of properly selecting base reactions, slurry is prepared and then applied onto the substrate surface. By chemical reactions taken place in situ on the surface of aluminum alloy at relative low temperature, Cr 2O 3 base ceramic coating is formed. By means of scanning electron microscopy, the coating microstructure and the bonding mechanism are studied. X ray diffraction analysis is also used to investigate the chemical composition of the coating. The coating formation mechanism is further discussed. With a pin on disk tester, wear test is made to evaluate the wear performances of the coating. The results show that by applying the coating on aluminum alloy, the wear decreases 5 times in comparation to that without coating.

Corrosion resistance,composition and structure of RE chemical conversion coating on magnesium alloy

Golden yellow rare earths chemical conversion coating was obtained on the surface of magnesium alloy by immersing in cerium sulfate solution.The corrosion resistance of RE conversion coating was evaluated using inmersion test and potentiodynamic polarization measurements in 3.5%NaCl solution.The morphologies of samples before corrosion and after corrosion were observed by SEM.The structures and compositions of the RE conversion coating were studied by means of XPS,XRD and IR.The results show that,the conversion coating consists of mainly two kinds of element Ce and O,the valences of cerium are +3 and +4,and OH exists in the coating.The anti-corrosion property of magnesium alloy is increased obviously by rare earths conversion coating,Its self-corrosion current density decreases and the coating has self-repairing capability in the corrosion process in 3.5%NaCl solution.

Preparation and properties of nano-composite ceramic coating by thermo chemical reaction method

Nano-composite ceramic coating was fabricated on Q235 steel through thermo chemical reaction method. Structure of the coating was analyzed and the properties were tested. The results show that a few of new ceramic phases, such as MgAI2O4, ZnAI2O4, AI2SiO5, Ni3Fe and Fe3AI, are formed on the coating during the process of solidifying at 600 ℃. The ceramic coating is dense and the high bonding strength is obtained. The average bonding strength between the coating and matrix could be 14.22 MPa. The acid resistance of the coating increase by 8.8 times, the alkali resistance by 4.1 times, the salt resistance bv 10.3 times, and the wear resistance bv 2.39 times.

Preparation and mechanism of calcium phosphate coatings on chemical modified carbon fibers by biomineralization

In order to prepare HA coatings on the carbon fibers,chemical modification and biomineralization processes were applied.The phase components,morphologies,and possible growth mechanism of calcium phosphate were studied by infrared spectroscopy(IR),X-ray diffractometry(XRD)and scanning electron microscopy(SEM).The results show that calcium phosphate coating on carbon fibers can be obtained by biomineralization.But the phase components and morphologies of calcium phosphate coatings are different due to different modification methods.Plate-like CaHPO4.2H2O(DCPD)crystals grow from one site of the active centre by HNO3 treatment.While on the para-aminobenzoic acid treated fibers,the coating is composed of nano-structural HA crystal homogeneously.This is because the -COOH functional groups of para-aminobenzoic acid graft on fibers,with negative charge and arranged structure,accelerating the HA crystal nucleation and crystallization on the carbon fibers.

First-principles study on the diffusion behavior of Cs and I in Cr coating

Cs and I can migrate through fuel-cladding interfaces and accelerate the cladding corrosion process induced by the fuel-cladding chemical interaction.Cr coating has emerged as an important candidate for mitigating this chemical interaction.In this study,first-principles calculations were employed to investigate the diffusion behavior of Cs and I in the Cr bulk and grain boundaries to reveal the microscopic interaction mitigation mechanisms at the fuel-cladding interface.The interaction between these two fission products and the Cr coating were studied systematically,and the Cs and I temperature-dependent diffusion coefficients in Cr were obtained using Bocquet’s oversized solute-atom model and Le Claire’s nine-frequency model,respectively.The results showed that the Cs and I migration barriers were significantly lower than that of Cr,and the Cs and I diffusion coefficients were more than three orders of magnitude larger than the Cr self-diffusion coefficient within the temperature range of Generation-IV fast reactors(below 1000 K),demonstrating the strong penetration ability of Cs and I.Furthermore,Cs and I are more likely to diffuse along the grain boundary because of the generally low migration barriers,indicating that the grain boundary serves as a fast diffusion channel for Cs and I.

Characteristic comparison of metal films coated onto the cenosphere by chemical and magnetron sputtering methods

Metal-coated cenospheres have been widely used in industries. Different coating methods result in different characteristic metal films. The metal film on the cenosphere by chemical coating does not appear to be very smooth, exhibiting metal piled up and pin holes on the surface and leaving some spots uncoated. Meanwhile, the metal film is not tightly absorbed onto cenospheres and is easy to peel off. However, the metal film prepared by magnetron sputtering is compact, smooth and without pin holes. The film has good affinity to the cenosphere surface. Such films do not separate with it even when the cenosphere is crushed. Both the metal t＇rims give the same XRD patterns, indicating that the crystal structure of the metal films by these two methods is the same. Chemical coating is a complex process and harmful to the environment, but it fits ultrafine powder coating （the particle size can be less than 2 μm）. The magnetron sputtering method is environmental friendly and works quickly, but this method requires specially designed equipment and does not work for ultrafine powders. If the particle size is less than 30 μm, the coating process is hard to carry on.

Preparation and characterization of Ce-silane-ZrO_2 composite coatings on 1060 aluminum

In order to improve the property of traditional Ce-based conversion coatings, Ce-silane-ZrO2 composite coatings were successfully prepared on 1060 aluminum. The microstructure, chemical element composition and corrosion resistance of Ce-based conversion coatings and Ce-silane-ZrO2 composite coatings were investigated by SEM, AFM, XPS and EIS analyses. Stacking structure of the composite coating can be observed. The inner layer of the composite coatings mainly consists of oxide and hydroxide of Ce（Ⅲ）, and the silane network is composed of the outer layer together with a small amount of Ce（Ⅳ） hydroxide. By adding silane and ZrO2 nanoparticles into Ce-based conversion coatings, the porosity and the micro cracks of the coatings decrease apparently accompanying with the improvement of the corrosion resistance.

Coating performance on glutaraldehyde-modified wood

Scots pine(Pinus sylvestris L.) panels were modified with glutaraldehyde(GA) to various weight percent gains and subsequently coated with several commercial coatings. The drying rate and adhesion of the coatings on the modified wood were measured; the coated/modified woods were exposed outdoors to analyze how the wood modifications influence the coating deterioration. The results showed that GA modification caused an increase in the drying rate of the waterborne coatings, but had no influence on drying of tested solvent-borne coatings. GAmodification did not change the dry adhesion but reduced the wood strength in a pull-off test. Wet adhesion of waterborne coatings was improved, while that of the solvent-borne coatings tended to be somewhat reduced. During 22 months of outdoor weathering, the coated/modified samples exhibited lower moisture content than the coated/unmodified samples, but GA modification didn't contribute a substantially synergistic effect with surface coatings on resistance to weathering.

Determination of drug,excipients and coating distribution in pharmaceutical tablets using NIR-CI

The growing interest of the pharmaceutical industry in Near Infrared-Chemical Imaging (NIR-CI) is a result of its high usefulness for quality control analyses of drugs throughout their production process (particularly of its non-destructive nature and expeditious data acquisition).In this work,the concentration and distribution of the major and minor components of pharmaceutical tablets are determined and the spatial distribution from the internal and external sides has been obtained.In addition,the same NIR-CI allowed the coating thickness and its surface distribution to be quantified.Images were processed to extract the target data and calibration models constructed using the Partial Least Squares (PLS) algorithms.The concentrations of Active Pharmaceutical Ingredient (API) and excipients obtained for uncoated cores were essentially identical to the nominal values of the pharmaceutical formulation.But the predictive ability of the calibration models applied to the coated tablets decreased as the coating thickness increased.