Ni3Al-based alloys are excellent candidates for the structural materials used for turbine engines due to their excellent high-temperature properties.This study aims at laser powder bed fusion and post-hot isostatic pr...Ni3Al-based alloys are excellent candidates for the structural materials used for turbine engines due to their excellent high-temperature properties.This study aims at laser powder bed fusion and post-hot isostatic pressing(HIP)treatment of Ni3Al-based IC^(-2)21 M alloy with a highγ0 volume fraction.The as-built samples exhibits unavoidable solidification cracking and ductility dip cracking,and the laser parameter optimization can reduce the crack density to 1.34 mm/mm^(2).Transmission electron microscope(TEM)analysis reveals ultra-fine nanoscaleγ0 phases in the as-built samples due to the high cooling rate during rapid solidification.After HIP treatment,a fully dense structure without cracking defects is achieved,which exhibits an equiaxed structure with grain size~120-180μm and irregularly shapedγ0 precipitates~1-3μm with a prominently high fraction of 86%.The room-temperature tensile test of as-built samples shows a high ultimate tensile strength(σUTS)of 1039.7 MPa and low fracture elongation of 6.4%.After HIP treatment,a significant improvement in ductility(15.7%)and a slight loss of strength(σUTS of 831.7 MPa)are obtained by eliminating the crack defects.Both the as-built and HIP samples exhibit retained highσUTS values of 589.8 MPa and 786.2 MPa,respectively,at 900C.The HIP samples exhibita slight decrease in ductility to~12.9%,indicating excellent high-temperature mechanical performance.Moreover,the abnormal increase in strength and decrease in ductility suggest the critical role of a highγ0 fraction in cracking formation.The intrinsic heat treatment during repeating thermal cycles can induce brittleness and trigger cracking initiation in the heat-affected zone with notable deteriorating ductility.The results indicate that the combination of LPBF and HIP can effectively reduce the crack density and enhance the mechanical properties of Ni_(3)Al-based alloy,making it a promising material for high-temperature applications.展开更多
For the bonding couple of S31042 steel and Ni3Al-based superalloy,joint microstructure regulation plays a pivotal role in improving joint performance.Different pretreatment approaches including solution and cold rolli...For the bonding couple of S31042 steel and Ni3Al-based superalloy,joint microstructure regulation plays a pivotal role in improving joint performance.Different pretreatment approaches including solution and cold rolling treatments were severally applied to the two substrates before vacuum diffusion bonding.Cold rolling treatment in S31042 steel substrate before bonding promoted the coarsening and precipitation behaviors of large amounts of Z(NbCrN)phases during the bonding process so that the AlN phase decreased in the joint area because of the consumption of N atom in the Z phase.And solution treatment for Ni3Al-based superalloy increased the grain boundary mobility and led to the occurrence of dynamic recrystallization in the diffusion area of the joint by reducing segregation and homogenizing the microstructure within the substrate.As a result,the bonded sample with two substrates that are pretreated exhibited a better tensile strength and elongation at 700℃.展开更多
基于试验数据,利用扩展有限元方法(extended finite element method,XFEM)和内聚力模型(cohesive zone model,CZM),对20Cr2Ni3钢顶头表面氧化膜的断裂行为进行了数值分析,研究了氧化膜受力方向和孔洞对裂纹生长行为的影响。结果表明:氧...基于试验数据,利用扩展有限元方法(extended finite element method,XFEM)和内聚力模型(cohesive zone model,CZM),对20Cr2Ni3钢顶头表面氧化膜的断裂行为进行了数值分析,研究了氧化膜受力方向和孔洞对裂纹生长行为的影响。结果表明:氧化膜受力方向影响裂纹扩展路径,外层氧化膜裂纹尖端的J积分和应力强度因子K_I随着θ角(受力方向与氧化膜的夹角)的增大而减小,当θ角增大到90°时裂纹停止生长;外层氧化膜上孔洞使得裂纹尖端的J积分和应力强度因子K_I减小。同时,孔洞的存在使得外力传递到内层氧化膜时产生应力集中和偏移,导致内层裂纹受力不均,减小了受力方向对内层裂纹生长的影响。展开更多
The Ni3Al-based superalloy was rapidly solidified in the form of droplets with varying diameters.The cooling rate(Rc)is a function of diameter(D)of droplet.With the decrease in droplet sizes(increase in the cooling ra...The Ni3Al-based superalloy was rapidly solidified in the form of droplets with varying diameters.The cooling rate(Rc)is a function of diameter(D)of droplet.With the decrease in droplet sizes(increase in the cooling rates),the volume fraction ofγ’+γeutectic structure increases from 21.31(D=1400 lm,Rc=3.6 9 102 K s-1)to 36.31%(D=270 lm,Rc-=2.3 9 103 K s-1).Moreover,unimodal size distribution of nano-γ’exists in the droplets instead of bimodal dual-size distributions ofγprecipitates that are normal in as-cast alloys.展开更多
In this work,water cooling,air cooling(AC)and furnace cooling(FC)were applied to investigate the effect of cooling rate on microstructure evolution of primaryγ′in a newly designed Ni3Al-based alloy.The results showe...In this work,water cooling,air cooling(AC)and furnace cooling(FC)were applied to investigate the effect of cooling rate on microstructure evolution of primaryγ′in a newly designed Ni3Al-based alloy.The results showed that nucleation rate of primaryγ′increased with increasing cooling rate.In addition,higher cooling rate shortened growth period of primaryγ′,which made its morphology close to the initial precipitatedγ′.For AC and FC specimens,due to the lower cooling rate,primaryγ′possessed longer growth period and its morphology was mainly due to the evolution of lattice misfit betweenγand primaryγ′.Meanwhile,growth of primaryγ′depended on lattice misfit distribution between its corner and edge area.Moreover,primaryγ′morphologies of sphere,cube and concave cube with tip corners were illustrated by considering interaction between elemental diffusion and elastic strain energy.展开更多
MgH_(2) is considered one of the most promising hydrogen storage materials because of its safety,high efficiency,high hydrogen storage quantity and low cost characteristics.But some shortcomings are still existed:high...MgH_(2) is considered one of the most promising hydrogen storage materials because of its safety,high efficiency,high hydrogen storage quantity and low cost characteristics.But some shortcomings are still existed:high operating temperature and poor hydrogen absorption dynamics,which limit its application.Porous Ni_(3)ZnC_(0.7)/Ni loaded carbon nanotubes microspheres(NZC/Ni@CNT)is prepared by facile filtration and calcination method.Then the different amount of NZC/Ni@CNT(2.5,5.0 and 7.5 wt%)is added to the MgH_(2) by ball milling.Among the three samples with different amount of NZC/Ni@CNT(2.5,5.0 and 7.5 wt%),the MgH_(2)-5 wt%NZC/Ni@CNT composite exhibits the best hydrogen storage performances.After testing,the MgH_(2)-5 wt%NZC/Ni@CNT begins to release hydrogen at around 110℃ and hydrogen absorption capacity reaches 2.34 wt%H_(2) at 80℃ within 60 min.Moreover,the composite can release about 5.36 wt%H_(2) at 300℃.In addition,hydrogen absorption and desorption activation energies of the MgH_(2)-5 wt%NZC/Ni@CNT composite are reduced to 37.28 and 84.22 KJ/mol H_(2),respectively.The in situ generated Mg_(2)NiH_(4)/Mg_(2)Ni can serve as a"hydrogen pump"that plays the main role in providing more activation sites and hydrogen diffusion channels which promotes H_(2) dissociation during hydrogen absorption process.In addition,the evenly dispersed Zn and MgZn2 in Mg and MgH_(2) could provide sites for Mg/MgH_(2) nucleation and hydrogen diffusion channel.This attempt clearly proved that the bimetallic carbide Ni_(3)ZnC_(0.7) is a effective additive for the hydrogen storage performances modification of MgH_(2),and the facile synthesis of the Ni_(3)ZnC_(0.7)/Ni@CNT can provide directions of better designing high performance carbide catalysts for improving MgH_(2).展开更多
基金supported by the National Key Research and Development Program of China[grant numbers 2019YFA0705300,2021YFB3702502]National Natural Science Foundation of China[grant numbers 52001191,52127807,52271035]+3 种基金Independent Research Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced FerrometallurgyShanghai University,China[grant numbers SKLASS 2022-Z10]the Natural Science Foundation of Shanghai,China[grant.23ZR1421500]SPMI Project from Shanghai Academy of Spaceflight Technology,China[grant.SPMI2022-06].
文摘Ni3Al-based alloys are excellent candidates for the structural materials used for turbine engines due to their excellent high-temperature properties.This study aims at laser powder bed fusion and post-hot isostatic pressing(HIP)treatment of Ni3Al-based IC^(-2)21 M alloy with a highγ0 volume fraction.The as-built samples exhibits unavoidable solidification cracking and ductility dip cracking,and the laser parameter optimization can reduce the crack density to 1.34 mm/mm^(2).Transmission electron microscope(TEM)analysis reveals ultra-fine nanoscaleγ0 phases in the as-built samples due to the high cooling rate during rapid solidification.After HIP treatment,a fully dense structure without cracking defects is achieved,which exhibits an equiaxed structure with grain size~120-180μm and irregularly shapedγ0 precipitates~1-3μm with a prominently high fraction of 86%.The room-temperature tensile test of as-built samples shows a high ultimate tensile strength(σUTS)of 1039.7 MPa and low fracture elongation of 6.4%.After HIP treatment,a significant improvement in ductility(15.7%)and a slight loss of strength(σUTS of 831.7 MPa)are obtained by eliminating the crack defects.Both the as-built and HIP samples exhibit retained highσUTS values of 589.8 MPa and 786.2 MPa,respectively,at 900C.The HIP samples exhibita slight decrease in ductility to~12.9%,indicating excellent high-temperature mechanical performance.Moreover,the abnormal increase in strength and decrease in ductility suggest the critical role of a highγ0 fraction in cracking formation.The intrinsic heat treatment during repeating thermal cycles can induce brittleness and trigger cracking initiation in the heat-affected zone with notable deteriorating ductility.The results indicate that the combination of LPBF and HIP can effectively reduce the crack density and enhance the mechanical properties of Ni_(3)Al-based alloy,making it a promising material for high-temperature applications.
基金supported by the National Natural Science Foundation of China(Grant Nos.52034004 and 52075373).
文摘For the bonding couple of S31042 steel and Ni3Al-based superalloy,joint microstructure regulation plays a pivotal role in improving joint performance.Different pretreatment approaches including solution and cold rolling treatments were severally applied to the two substrates before vacuum diffusion bonding.Cold rolling treatment in S31042 steel substrate before bonding promoted the coarsening and precipitation behaviors of large amounts of Z(NbCrN)phases during the bonding process so that the AlN phase decreased in the joint area because of the consumption of N atom in the Z phase.And solution treatment for Ni3Al-based superalloy increased the grain boundary mobility and led to the occurrence of dynamic recrystallization in the diffusion area of the joint by reducing segregation and homogenizing the microstructure within the substrate.As a result,the bonded sample with two substrates that are pretreated exhibited a better tensile strength and elongation at 700℃.
文摘基于试验数据,利用扩展有限元方法(extended finite element method,XFEM)和内聚力模型(cohesive zone model,CZM),对20Cr2Ni3钢顶头表面氧化膜的断裂行为进行了数值分析,研究了氧化膜受力方向和孔洞对裂纹生长行为的影响。结果表明:氧化膜受力方向影响裂纹扩展路径,外层氧化膜裂纹尖端的J积分和应力强度因子K_I随着θ角(受力方向与氧化膜的夹角)的增大而减小,当θ角增大到90°时裂纹停止生长;外层氧化膜上孔洞使得裂纹尖端的J积分和应力强度因子K_I减小。同时,孔洞的存在使得外力传递到内层氧化膜时产生应力集中和偏移,导致内层裂纹受力不均,减小了受力方向对内层裂纹生长的影响。
基金supported by the National Natural Science Foundation of China (Nos. 51774212 and 51674175)
文摘The Ni3Al-based superalloy was rapidly solidified in the form of droplets with varying diameters.The cooling rate(Rc)is a function of diameter(D)of droplet.With the decrease in droplet sizes(increase in the cooling rates),the volume fraction ofγ’+γeutectic structure increases from 21.31(D=1400 lm,Rc=3.6 9 102 K s-1)to 36.31%(D=270 lm,Rc-=2.3 9 103 K s-1).Moreover,unimodal size distribution of nano-γ’exists in the droplets instead of bimodal dual-size distributions ofγprecipitates that are normal in as-cast alloys.
基金financially supported by the Natural Science Foundation of Hebei Province(No.E2019202161)the Highlevel Talent Funding Project of Hebei Province(No.A201902008)+2 种基金the Key R&D Program of Hebei Province(No.19251013D)the College Student Innovation and Entrepreneurship Training Program of Hebei University of Technology(No.S201910080035)the National Key R&D Program of China(No.2018YFB2001805)。
文摘In this work,water cooling,air cooling(AC)and furnace cooling(FC)were applied to investigate the effect of cooling rate on microstructure evolution of primaryγ′in a newly designed Ni3Al-based alloy.The results showed that nucleation rate of primaryγ′increased with increasing cooling rate.In addition,higher cooling rate shortened growth period of primaryγ′,which made its morphology close to the initial precipitatedγ′.For AC and FC specimens,due to the lower cooling rate,primaryγ′possessed longer growth period and its morphology was mainly due to the evolution of lattice misfit betweenγand primaryγ′.Meanwhile,growth of primaryγ′depended on lattice misfit distribution between its corner and edge area.Moreover,primaryγ′morphologies of sphere,cube and concave cube with tip corners were illustrated by considering interaction between elemental diffusion and elastic strain energy.
基金supported by research programs of National Natural Science Foundation of China(52101274,51731002)Natural Science Foundation of Shandong Province(No.ZR2020QE011)Youth Top Talent Foundation of Yantai University(2219008).
文摘MgH_(2) is considered one of the most promising hydrogen storage materials because of its safety,high efficiency,high hydrogen storage quantity and low cost characteristics.But some shortcomings are still existed:high operating temperature and poor hydrogen absorption dynamics,which limit its application.Porous Ni_(3)ZnC_(0.7)/Ni loaded carbon nanotubes microspheres(NZC/Ni@CNT)is prepared by facile filtration and calcination method.Then the different amount of NZC/Ni@CNT(2.5,5.0 and 7.5 wt%)is added to the MgH_(2) by ball milling.Among the three samples with different amount of NZC/Ni@CNT(2.5,5.0 and 7.5 wt%),the MgH_(2)-5 wt%NZC/Ni@CNT composite exhibits the best hydrogen storage performances.After testing,the MgH_(2)-5 wt%NZC/Ni@CNT begins to release hydrogen at around 110℃ and hydrogen absorption capacity reaches 2.34 wt%H_(2) at 80℃ within 60 min.Moreover,the composite can release about 5.36 wt%H_(2) at 300℃.In addition,hydrogen absorption and desorption activation energies of the MgH_(2)-5 wt%NZC/Ni@CNT composite are reduced to 37.28 and 84.22 KJ/mol H_(2),respectively.The in situ generated Mg_(2)NiH_(4)/Mg_(2)Ni can serve as a"hydrogen pump"that plays the main role in providing more activation sites and hydrogen diffusion channels which promotes H_(2) dissociation during hydrogen absorption process.In addition,the evenly dispersed Zn and MgZn2 in Mg and MgH_(2) could provide sites for Mg/MgH_(2) nucleation and hydrogen diffusion channel.This attempt clearly proved that the bimetallic carbide Ni_(3)ZnC_(0.7) is a effective additive for the hydrogen storage performances modification of MgH_(2),and the facile synthesis of the Ni_(3)ZnC_(0.7)/Ni@CNT can provide directions of better designing high performance carbide catalysts for improving MgH_(2).
