Nimonic 80A is a nickel-chromium alloy which is strengthened by additions of titanium and aluminium. The alloy is used for high temperature, high strength applications. Wire shaped Nimonic 80A samples are resistively ...Nimonic 80A is a nickel-chromium alloy which is strengthened by additions of titanium and aluminium. The alloy is used for high temperature, high strength applications. Wire shaped Nimonic 80A samples are resistively volume heated as part of a fast capacitor discharge circuit. Time resolved measurements with sub-μs resolution of current through the specimen are performed with a Pearson probe, voltage drop across the specimen is measured with knife-edge contacts and ohmic voltage dividers and the radiance temperature of the sample with a pyrometer. These measurements allow to determine heat of fusion as well as heat capacity and electrical resistivity at initial geometry of Nimonic 80A as a function of temperature in the solid and in the liquid phase up to 2400 K.展开更多
The effects of the cutting parameters (cutting speed, feed rate and depth of cut) on the surface roughness in machining the Nimonic C-263 alloy were investigated. The experiments were conducted using Taguchi's expe...The effects of the cutting parameters (cutting speed, feed rate and depth of cut) on the surface roughness in machining the Nimonic C-263 alloy were investigated. The experiments were conducted using Taguchi's experimental design. The effect of cutting parameters on surface roughness was evaluated and the optimum cutting conditions for minimizing the surface roughness were determined. A second order model was established between the cutting parameters and surface roughness, using the response surface methodology. The experimental results revealed that among the parameters considered, the feed rate is the most significant which influences the surface roughness, followed by the cutting speed. The predicted values and measured values are fairly close, which indicates that the developed model can be effectively used to predict the surface roughness in machining the Nimonic C-263 alloy. The predicted values are validated using the additive law.展开更多
The paper proposes a simulated 3D Finite Element Model(FEM)for drilling of Nickel based super alloy known as Nimonic C-263.The Lagrangian finite element model-based simulations were performed to determine the thrust f...The paper proposes a simulated 3D Finite Element Model(FEM)for drilling of Nickel based super alloy known as Nimonic C-263.The Lagrangian finite element model-based simulations were performed to determine the thrust force,temperature generation,effective stress,and effective strain.The simulations were performed according to the L27 orthogonal array.A perfect plastic work piece was assumed,and the shape is considered to be cylindrical.The spindle speed,feed rate,and point angle were considered as the input parameters.The work piece was modeled by Johnson-Cook(JC)material model and tungsten carbide(WC)was chosen as the drill bit and the body was assumed to be rigid.The demonstrative results of the thrust force and the temperature at drill bit cutting edge were substantiated with the simulated results and a percentage error was observed within 10%.Further,simulated results of effective stress and strain were also observed.展开更多
基金This work was financially supported by the Austrian "Forschungsfrderungsgesellschaft mbH", Krntner Strasse 21-23, 1010 Vienna, under contract No. 810999.
文摘Nimonic 80A is a nickel-chromium alloy which is strengthened by additions of titanium and aluminium. The alloy is used for high temperature, high strength applications. Wire shaped Nimonic 80A samples are resistively volume heated as part of a fast capacitor discharge circuit. Time resolved measurements with sub-μs resolution of current through the specimen are performed with a Pearson probe, voltage drop across the specimen is measured with knife-edge contacts and ohmic voltage dividers and the radiance temperature of the sample with a pyrometer. These measurements allow to determine heat of fusion as well as heat capacity and electrical resistivity at initial geometry of Nimonic 80A as a function of temperature in the solid and in the liquid phase up to 2400 K.
文摘The effects of the cutting parameters (cutting speed, feed rate and depth of cut) on the surface roughness in machining the Nimonic C-263 alloy were investigated. The experiments were conducted using Taguchi's experimental design. The effect of cutting parameters on surface roughness was evaluated and the optimum cutting conditions for minimizing the surface roughness were determined. A second order model was established between the cutting parameters and surface roughness, using the response surface methodology. The experimental results revealed that among the parameters considered, the feed rate is the most significant which influences the surface roughness, followed by the cutting speed. The predicted values and measured values are fairly close, which indicates that the developed model can be effectively used to predict the surface roughness in machining the Nimonic C-263 alloy. The predicted values are validated using the additive law.
文摘The paper proposes a simulated 3D Finite Element Model(FEM)for drilling of Nickel based super alloy known as Nimonic C-263.The Lagrangian finite element model-based simulations were performed to determine the thrust force,temperature generation,effective stress,and effective strain.The simulations were performed according to the L27 orthogonal array.A perfect plastic work piece was assumed,and the shape is considered to be cylindrical.The spindle speed,feed rate,and point angle were considered as the input parameters.The work piece was modeled by Johnson-Cook(JC)material model and tungsten carbide(WC)was chosen as the drill bit and the body was assumed to be rigid.The demonstrative results of the thrust force and the temperature at drill bit cutting edge were substantiated with the simulated results and a percentage error was observed within 10%.Further,simulated results of effective stress and strain were also observed.