Effect of gelcasting conditions on quality of porous Al-Cu alloy

The porous A1-Cu alloy was prepared by the gelcasting process. And the effects of gelcasting conditions, such as monomer, the volume ratio of cross-linker and monomer, dispersant and redox initiating system on the height, gelling time and the quality of green body were investigated. （It was found that the dispersant and monomer played significant roles in the height and quality of green bodies, respectively.） The optimal conditions were 10% monomer, 2% cross-linker, 0.2% initiator （volume fraction）, and 1.2 g dispersant, in which the green body exhibited the best quality. The mechanisms of process conditions in eliminating the cracks and forming the pores of in the five stages were proposed. Mercury porosimetry provided a description of pore diameter ranging from 10 to 10000 nm and open porosity of 38.78 %.

Tetrathiafulvalene esters with high redox potentials and improved solubilities for non-aqueous redox flow battery applications

The exploitation of high performance redox-active substances is critically important for the development of non-aqueous redoxflow batteries.Herein,three tetrathiofulvalene(TTF)derivatives with different substitution groups,namely TTF diethyl ester(TTFDE),TTF tetramethyl ester(TTFTM),and TTF tetraethyl ester(TTFTE),are prepared and their energy storage properties are evaluated.It has been found that the redox potential and solubility of these TTF derivatives in conventional carbonate electrolytes increases with the number of ester groups.The battery with a catholyte of 0.2 mol L^(-1) of TTFTE delivers a specific capacity of more than 10 Ah L^(-1) at the current density of 0.5 C with two discharge voltage platforms locating at as high as 3.85 and 3.60 V vs.Li/Liþ.Its capacity retention can be improved from 2.34 Ah L^(-1) to 3.60 Ah L^(-1) after 100 cycles by the use of an anion exchange membrane to block the crossover of TTF species.The excellent cycling stability of the TIF esters is supported by their well-delocalized electrons,as revealed by the density function theory calculations.Therefore,the introduction of more and larger electron-withdrawing groups is a promising strategy to simultaneously increase the redox-potential and solubility of redox-active ma-terials for non-aqueous redoxflow batteries.

注凝成型(gelcasting)工艺及其新发展

简要概括了注凝成型的工艺过程及其特点 ,着重介绍了低毒性凝胶系统的选择、注凝成型技术的扩大应用 2个方面。分析了注凝成型现阶段存在的问题 ,并指出了新的发展方向。

Advances in Application of Non-aqueous Phase Enzymatic Catalysis in Food Additive Production

Non-aqueous phase enzymatic catalysis technology has been widely ap- plied in the area of food additives production. This paper reviewed the types of re- action medium of non-aqueous phase enzymatic catalysis reaction, introduced the application of non-aqueous phase enzymatic catalysis technology in catalysis of L-ascorbic （isoascorbic） acid esters, short-chain acid esters, sugar esters, vitamin A esters, vi- tamin E esters, and other food additives, and finally predicted the prospects of non- aqueous phase enzymatic catalysis technology.

Rheological property and drying mechanism of thermoresponsive gelcasting of ZnO

To solve the problem of drying gelcast green body, the thermoresponsive gel system which contains macromonomer graft chains was used in gelcasting of ZnO. The effects of the amount and length of graft chains macromonomer PIPAAm, the total amount of organic matters, and the solid loading on the rheological properties of suspensions were investigated, and the drying mechanism of gelcast green body was analyzed. The results show that ZnO suspensions with the gel system still display shear- thinning rheological behavior, but its viscosity increases with increasing the addition amount and relative molecular mass of PIPAAm graft chain, and the total organic matter content. The PIPAAm graft chains inhibit or even eliminate the formation of the ＂dense layer” on the surface of gelcast ZnO green bodies, and accelerate the drying of green bodies. The introduction of PIPAAm graft chains facilitates the shrinkage of the gelcast ZnO green bodies, which is a feasible method to increase the relative density of green bodies.

Porosity and mechanical properties of porous titanium fabricated by gelcasting

Porous Ti compacts with large size and complex shape for biomedical applications were fabricated in the porosity range from 40.5% to 53.8% by controlling gelcasting parameters and sintering conditions. The experimental results show that the total porosity and open porosity of porous titanium compacts gelcast from the Ti slurry with 34 vol.% solid loading and sintered at 1100℃ for 1.5 h are 46.5% and 40.7%, respectively, and the mechanical properties are as follows： compressive strength 158.6 MPa and Young＇s modulus 8.5 GPa, which are similar to those of human cortical bone and appropriate for implanting purpose.

GELCASTING OF NANO-SIZE Y-TZP

The green specimens of nano-size Y-TZP are formed by gelcasting method. Using polymer electrolytes NaPAA and NH_4PAA, we have studied the rheological properties of slurry.The optimum pH range is between 8 to 10. The proper amount of dispersant changes with the solid content.The rheological measurements of suspension containing NH_4PAA show lower viscosity.The theoretical green density has been calculated.

Gelcasting of 316L stainless steel

A novel near-net process, gelcasting, was successfully used to prepare larger size 316L stainless steel parts with complex shape. In this study, the effects of process parameters on the viscosity of the slurry and the dry green strength were investigated. The results show that gas atomization （GA） powder is more suitable for gelcasting compared with water atomization （WA） powder. The maximum solid loading is 55vo1% for ball-milled slurry with GA powders. And the optimum amounts of monomers （acrylamide （AM）＋methylenebisacrylamide （MBAM）; the mass ratio, 30：1） and initiator in the AM system are 1.8% （based on the weight of metal powder） and 0.8%-1.4% （based on the weight of monomers）, respectively, at which, the maximum green strength obtained is 33.7 MPa. The mechanical properties of the sintered specimen are as follows： ultimate tensile strength, 493 MPa; yield strength, 162 MPa; and HRB, 72.

Near-net shaped Al/SiCP composites via vacuum-pressure infiltration combined with gelcasting

To solve the problem of difficult machining, the near-net shaped Al/SiCP composites with high volume fraction of SiC particles were fabricated by vacuum-pressure infiltration. The SiCP preform with a complex shape was prepared by gelcasting. Pure Al, Al4Mg, and Al4Mg2Si were used as the matrices, respectively. The results indicate that the optimal parameters of SiCP suspension in gelcasting process are pH value of 10, TMAH content of 0.5 wt.%, and solid loading of 52 vol.%. The Al matrix alloyed with Mg contributes to improving the interfacial wettability of the matrix and SiC particles, which increases the relative density of the composite. The Al matrix alloyed with Si is beneficial to inhibiting the formation of the detrimental Al4C3 phases. The Al4Mg2Si/SiCP composite exhibits high relative density of 99.2%, good thermal conductivity of 150 W·m^-1·K^-1, low coefficient of thermal expansion of 10.1×10^-6 K^-1, and excellent bending strength of 489 MPa.

Preparation and Properties of Sialon-SiC Suspension for Gelcasting

The raw materials of Al, Si, SiO2, and SiC were used to prepare Sialon-SiC suspeusion for gelcasting by adjuting the pH value and content of SiC particle and controlling the milling time. The result shows that the stable suspension for gelcasting coald be got by adding 40wt% SiC particle at pH = 8. Al would eusily hydralyze to deteriorate the suspension when the milling time was too long, so the optimum milling time should be less than 100 minutes. At last, a well-dispersed suspension with a viseosity of less than 0.32Pa· s was obtained and the solid looming was 54vol% .

Near-net shape processing of spherical high Nb-TiAl alloy powder by gelcasting

Spherical Ti-45A1-8.5Nb-（W,B,Y） alloy powder prepared by an argon plasma process was near-net shape by gelcasting. In the non-aqueous system, methaerylate-2-hydroxy ethyl, toluene, benzoyl peroxide, and N,N-dimethylaniline were used as the monomer, solvent, initiator, and catalyst, respectively. To improve sintering and forming behaviors, many additives were included in the suspension. The concentrated suspension with a solid loading of 70vo1% was prepared. The high Nb-TiA1 powder was analyzed by electron microscopy and X-ray diffraction. It was found that the green bodies had a smooth surface and homogeneous microstructure, exhibiting a bending strength as high as 50 MPa. After sintering at 1480℃ for 2 h in vacuum, uniform complex-shaped high Nb-TiA1 parts were successfully produced.

Effect of Sintering Additive on the Properties of Sialon-SiC by Gelcasting

Sintering additives to gelcasting Sialon-SiC were decided by the optimizing experiments. The results show that Sialon-SiC can be sintered under 1450℃ and sintering temperature decreases by 100℃, when 2%～3% TiO 2 or Guangxi clay is used as sintering additive.

Porous alumina ceramic via gelcasting based on2-hydroxyethyl methacrylate dissolved in tert-butyl alcohol

To obtain porous alumina ceramic with high strength,a novel gelcasting system based on 2-hydroxyethyl methacrylate(HEMA)dissolved in tert-butyl alcohol(TBA)was developed.The polymerization of the HEMA-TBA gelcasting system,the thermal behavior of obtained green body,and the microstructures and mechanical properties of the sintered bodies were investigated by rheometer,TG-DSC,SEM and bending strength testing,respectively.The results show that,(1)10 mg/mL of the initiator(benzoyl peroxide)is the optimal amount for polymerization of this gelscasting system at 25 ℃;(2)The alumina suspension of the HEMA-TBA gelcasting system showing shear-thinning behavior is sufficiently low for gelcasting process;(3)The bending strength of porous alumina ceramic samples,whose porosities range from 42% to 56%,is from(8±0.5)to(91±4.5)MPa.

Non-aqueous lithium bromine battery of high energy density with carbon coated membrane

Flow batteries with high energy density and long cycle life have been pursued to advance the progress of energy storage and grid application. Non-aqueous batteries with wide voltage windows represent a promising technology without the limitation of water electrolysis, but they suffer from low electrolyte concentration and unsatisfactory battery performance. Here, a non-aqueous lithium bromine rechargeable battery is proposed, which is based on Br;/Br;and Li;/Li as active redox pairs, with fast redox kinetics and good stability. The Li/Br battery combines the advantages of high output voltage（;.1 V）,electrolyte concentration（3.0 mol/L）, maximum power density（29.1 m W/cm;） and practical energy density（232.6 Wh/kg）. Additionally, the battery displays a columbic efficiency（CE） of 90.0%, a voltage efficiency（VE） of 88.0% and an energy efficiency（EE） of 80.0% at 1.0 m A/cm;after continuously running for more than 1000 cycles, which is by far the longest cycle life reported for non-aqueous flow batteries.

Modeling Non-aqueous Phase Liquid Displacement Process

A pore-network model physically based on pore level multiphase flow was used to study the water-non-aqueous phase liquid （NAPL） displacement process, especially the effects of wettability, water-NAPL interracial tension, the fraction of NAPL-wet pores, and initial water saturation on the displacement. The computed data show that with the wettability of the mineral surfaces changing from strongly water-wet to NAPL-wet, capillary pressure and the NAPL relative permeability gradually decrease, while water-NAPL interfacial tension has little effect on water relative permeability, but initial water saturation has a strong effect on water and NAPL relative permeabilities. The analytical results may help to understand the micro-structure displacement process of non-aqueous phase liquid and to provide the theoretical basis for controlling NAPL migration.

Organic Electrode Materials for Non-aqueous K-Ion Batteries

The demands for high-performance and low-cost batteries make K-ion batteries(KIBs) considered as promising supplements or alternatives for Li-ion batteries(LIBs). Nevertheless, there are only a small amount of conventional inorganic electrode materials that can be used in KIBs, due to the large radius of K^+ ions. Diff erently, organic electrode materials(OEMs) generally own sufficiently interstitial space and good structure flexibility, which can maintain superior performance in K-ion systems. Therefore, in recent years, more and more investigations have been focused on OEMs for KIBs. This review will comprehensively cover the researches on OEMs in KIBs in order to accelerate the research and development of KIBs. The reaction mechanism, electrochemical behavior, etc., of OEMs will all be summarized in detail and deeply. Emphasis is placed to overview the performance improvement strategies of OEMs and the characteristic superiority of OEMs in KIBs compared with LIBs and Na-ion batteries.

Design of the reactive dyes containing large planar multi-conjugated systems and their application in non-aqueous dyeing

The development of pollution-free dyeing technology, including anhydrous dyeing and non-aqueous dyeing technologies, has always been an important way and research hot in energy conservation and emission reduction. Designing new structural dye molecules is the key to water-saving dyeing processes.Herein, three reactive dyes were designed and synthesized, which contained large planar multiconjugated systems and multi-reactive groups. The designed reactive dyes are expected to have high affinity and high fixations in non-aqueous or small bath dyeing processes. The reactive dyes were applied in the decamethylcyclopentasiloxane(DMCS) reverse micelle dyeing for cotton fabric. High exhaustion rate of 99.35%, 98.10% and 98.80%, and fixation rate of 95.15%, 96.34% and 94.40% for three dyes, R1,R2 and R3, could be respectively obtained. The dyes can be fully utilized and had excellent dyeing performance, fastness and levelling properties under the revere micelle dyeing. The cotton fabric is like an oil-water separator in the dyeing process, where the dye micelles rapidly absorb and permeate into the cotton fibers. DMCS circulates around the fabric to transfer mass and energy. After dyeing, the solvent can be separated quickly and reused. The new reactive dyes containing large planar and multi-conjugated systems have potential application in green and sustainable dyeing technology with less wastewater and higher utilization.

Systematic approaches to improving the performance of polyoxometalates in non-aqueous redox flow batteries

Polyoxometalates have been explored as multi-electron active species in both aqueous and non-aqueous redox flow batteries. Although non-aqueous systems in principle offer a wider voltage window for redox flow battery operation, realization of this potential requires a judicious choice of solvent as well as polyoxometalate properties. We demonstrate here the superior performance of N,N-dimethylformamide(DMF)compared to acetonitrile as a solvent for redox flow batteries based on Li3PMo12O40. This compound displays two 1-electron transfers in acetonitrile but can access an extra quasi-reversible 2-electron redox process in DMF. A cell containing 10 mM solution of Li3PMo12O40 in DMF produced a cell voltage of 0.7 V with 2-electron transfers(State of Charge = 60%) and showed a good cyclability. As a means to boost energy density, operation of the redox flow battery at a higher concentration of 0.1 M Li3PMo12O40 produced cells with cell voltage of 0.6 V in acetonitrile and a cell voltage of 1.0 V in DMF;both showed excellent coulombic efficiencies of more than 90% over the course of 30 cycles. Energy density was also increased by employing an asymmetric cell with different polyoxometalates on each side to extend cell voltage.Li6P2W18O62 exhibited 3 quasi-reversible 2-electron transfers in the potential range between-2.05 V and-0.5 V vs. Ag/Ag+. 10 mM Li6P2W18O62/Li3PMo12O40 in DMF produced a cell with cell voltage of 1.3 V involving 4-electron transfers(State of Charge = 50%) with coulombic efficiency of nearly 100% and energy efficiency of nearly 70% throughout the test with more than 20 cycles. These promising results demonstrate proof-of-concept approaches to improving the performance of polyoxometalates in non-aqueous redox flow batteries.

Kinetic Mass Transfer Between Non-aqueous Phase Liquid and Gas During Soil Vapor Extraction

The mass transfer between non-aqueous phase liquid(NAPL) phase and soil gas phase in soil vapor extraction(SVE) process has been investigated by one-dimensional venting experiments. During quasi-steady volatilization of three single-component NAPLs in a sandy soil, constant initial lumped mass transfer coefficient (λgN,0) canbe obtained if the relative saturation (ξ) between NAPL phase and gas phase is higher than a critical value (ξc), andthe lumped mass transfer coefficient decreases with ξ when ξ＜ξc. It is also shown that the lumped mass transfercoefficient can be increased by blending porous micro-particles into the sandy soil because of the increasing of theinterfacial area.

Intense up-conversion emissions of yb3＋/Dy3＋ co-doped A12O3 nanopowders prepared by non-aqueous sol-gel method＊

yb3＋/Dy3＋ co-doped A1203 nanopowders have been prepared by the non-aqueous sol-gel method and their up- conversion photoluminescence spectra are measured under excitation by a 980-nm semiconductor laser. The results show that there are comparatively abundant spectra of up-conversion emissions centered at 378, 408, 527 and 543, and 663 nm, corresponding to 4C9/2→ 6H13/2, 4C9/2→ 6Hll/2, 4115/2 → 6H13/2, and 4F9/2 →6Hll/2 transitions of Dy3＋, respectively. Two-photon and three-photon processes are involved in ultraviolet, violet, green, and red up-conversion emissions. The energy transition between Yb3＋ and Dy3＋ is discussed.