Numerical calculations of creep damage development and life behavior of circular notched specimens of nickel-base single crystal had been performed. The creep stress distributions depend on the specimen geometry. For ...Numerical calculations of creep damage development and life behavior of circular notched specimens of nickel-base single crystal had been performed. The creep stress distributions depend on the specimen geometry. For a small notch radius, von Mises stress has an especial distribution. The damage distribution is greatly influenced by the notch depth, notch radius as well as notch type. The creep crack initiation place is different for each notched specimen. The characteristics of notch strengthening and notch weakening depend on the notch radius and notch type. For the same notch type, the creep rupture lives decrease with the decreasing of notch radius. A creep life model has been presented for the multiaxial stress states based on the crystallographic slip system theory.展开更多
On the basis of theoretical analyses and calculations of high speed continuous impact force and tool notch surface temperature acted upon by burr and serrated chip edge, a notch wear model of low stress value and temp...On the basis of theoretical analyses and calculations of high speed continuous impact force and tool notch surface temperature acted upon by burr and serrated chip edge, a notch wear model of low stress value and temperature impact fatigue was established. Saw-tooth-shaped burr and fin-shaped chip edge continuously impacts the rake face and flank face at high speed and high fre-quency, which results in a V-shaped notch wear. An experiment was done to validate that the saw-tooth-shaped burr does affect the notch wear. This model can be utilized to solve reasonably many problems that cannot be explained by any other theoretical assumptions.展开更多
The performances of mixed ceramic and sialon ceramic tools in machining nickel based alloy are tested.The negative cutting edge inclination and small tool lead angle are recommended for reducing ceramic tool failure....The performances of mixed ceramic and sialon ceramic tools in machining nickel based alloy are tested.The negative cutting edge inclination and small tool lead angle are recommended for reducing ceramic tool failure. So called“notching at depth of cut”is not actually at the depth of cutting line, but out of cutting area。 The real reason of notching is caused by shocking of “sawtooth”on sawtooth- shaped burr and fin- shaped edges of chip展开更多
The performances of ceramic inserts in cutting nickel-based alloy were investigated. A new cutting test-bed was devised and used to deburr. The burr height on the working surface with notch wear in deburring cutting w...The performances of ceramic inserts in cutting nickel-based alloy were investigated. A new cutting test-bed was devised and used to deburr. The burr height on the working surface with notch wear in deburring cutting was compared with that in normal cutting. The impact force, impact pressure, and impact frequency of the saw-tooth-shaped chip edge on rake face and cutting edge at different speeds were calculated, and the influence of chip edge on notch wear formation was analyzed. A new tool design for reducing notch wear was presented, which is flexible and can deburr effectively.展开更多
基金supported by the National Natural Science Foundation of China(50005016,50375124)Natural Science Foundation of Shaanxi Province and China Aviation Foundation(02C53011,03B53003)as well as the Yangtze River Foundation
文摘Numerical calculations of creep damage development and life behavior of circular notched specimens of nickel-base single crystal had been performed. The creep stress distributions depend on the specimen geometry. For a small notch radius, von Mises stress has an especial distribution. The damage distribution is greatly influenced by the notch depth, notch radius as well as notch type. The creep crack initiation place is different for each notched specimen. The characteristics of notch strengthening and notch weakening depend on the notch radius and notch type. For the same notch type, the creep rupture lives decrease with the decreasing of notch radius. A creep life model has been presented for the multiaxial stress states based on the crystallographic slip system theory.
文摘On the basis of theoretical analyses and calculations of high speed continuous impact force and tool notch surface temperature acted upon by burr and serrated chip edge, a notch wear model of low stress value and temperature impact fatigue was established. Saw-tooth-shaped burr and fin-shaped chip edge continuously impacts the rake face and flank face at high speed and high fre-quency, which results in a V-shaped notch wear. An experiment was done to validate that the saw-tooth-shaped burr does affect the notch wear. This model can be utilized to solve reasonably many problems that cannot be explained by any other theoretical assumptions.
文摘The performances of mixed ceramic and sialon ceramic tools in machining nickel based alloy are tested.The negative cutting edge inclination and small tool lead angle are recommended for reducing ceramic tool failure. So called“notching at depth of cut”is not actually at the depth of cutting line, but out of cutting area。 The real reason of notching is caused by shocking of “sawtooth”on sawtooth- shaped burr and fin- shaped edges of chip
文摘The performances of ceramic inserts in cutting nickel-based alloy were investigated. A new cutting test-bed was devised and used to deburr. The burr height on the working surface with notch wear in deburring cutting was compared with that in normal cutting. The impact force, impact pressure, and impact frequency of the saw-tooth-shaped chip edge on rake face and cutting edge at different speeds were calculated, and the influence of chip edge on notch wear formation was analyzed. A new tool design for reducing notch wear was presented, which is flexible and can deburr effectively.
