Development and Application of Maintenance Template in Pressurized Water Reactor Nuclear Power Plant

Good practices of maintenance optimization in nuclear power field need to be effectively consolidated and inherited,and maintenance optimization can provide technology support to create a long-term reliable and economic operation for nuclear power plants( NPPs) especially for a large number of nuclear powers under construction. Based on the development and application of maintenance template in developed countries,and combining with reliability-centered maintenance( RCM) analysis results and maintenance experience data over the past ten years in domestic NPPs, the development process of maintenance template was presented for Chinese pressurized water reactor( PWR) NPP,and the application of maintenance template to maintenance program development and maintenance optimization combined with cases were demonstrated. A shortcut was provided for improving the efficiency of maintenance optimization in domestic PWR NPP,and help to realize a safe,reliable,and economic operation for domestic NPPs.

Case Study of Reactor Containment Building Construction in Nuclear Power Plant

It is very important to reduce the construction duration of the Reactor Containment Building (RCB) when considering the more than 50 months on average from concrete placement to completion. Through a case study, this study performs a pre-study for the reduction of construction duration in nuclear power plant project based on construction process of the RCB. The actual data of the case study have been collected and analyze the process and the external wall drawings of the RCB with construction practitioners. As a result of that, it is necessary to modularize the external wall form for equipment hatch and to extend the height of one layer of the external wall form to reduce the construction duration of RCB. The results of this study will be utilized to reduce construction duration of the nuclear power plant.

Novel Technological Developments with Impacts on Perspectives for Mobile Nuclear Power Plants

New research developments suggest that nuclear reactors using fusion may enter the market sooner than imagined even for mobile applications, like merchant ship propulsion and remote power generation. This article aims at pointing such developments and how they could affect nuclear fusion. The method is enumerating the main nuclear reactors concepts, identifying new technological or theoretical developments useful to nuclear field, and analysing how new recombination could affect feasibility of nuclear fusion. New technologies or experimental results do not always work the way people imagine, being better or worse for intended effects or even bringing completely unforeseen effects. Results point the following designs could be successful, in descending order of potential: aneutronic nuclear reactions using lattice confinement, aneutronic nuclear reactions using inertial along magnetic confinement, hybrid fission-lattice confinement fusion, and fission reactions.

Variants of Nuclear Power Plants of Small and Medium Power with Heavy Liquid-Metal Coolants

New design solutions have been proposed for a BRS-GPG type reactor circuit, which are different from transport and stationary low and medium-powered reactor installations cooled with heavy liquid-metal coolants, and which correspond to the evolutionary development of such installations. While developing these solutions, the available experience in creating and operating Soviet pilot and commercial power plants cooled with lead-bismuth coolants was used, including investigations, primarily experimental ones, carried out by team of authors in justification of a capacity range (50 - 250 MW) of low and medium-powered reactor plants with horizontal steam generators (BRS- GPG) proposed and elaborated at the NNSTU.

Comparison of Risk Assessment for a Nuclear Power Plant Construction Project Based on Analytic Hierarchy Process and Fuzzy Analytic Hierarchy Process

Recently, plant construction throughout the world, including nuclear power plant construction, has grown significantly. The scale of Korea’s nuclear power plant construction in particular, has increased gradually since it won a contract for a nuclear power plant construction project in the United Arab Emirates in 2009. However, time and monetary resources have been lost in some nuclear power plant construction sites due to lack of risk management ability. The need to prevent losses at nuclear power plant construction sites has become more urgent because it demands professional skills and large-scale resources. Therefore, in this study, the Analytic Hierarchy Process (AHP) and Fuzzy Analytic Hierarchy Process (FAHP) were applied in order to make comparisons between decision-making methods, to assess the potential risks at nuclear power plant construction sites. To suggest the appropriate choice between two decision-making methods, a survey was carried out. From the results, the importance and the priority of 24 risk factors, classified by process, cost, safety, and quality, were analyzed. The FAHP was identified as a suitable method for risk assessment of nuclear power plant construction, compared with risk assessment using the AHP. These risk factors will be able to serve as baseline data for risk management in nuclear power plant construction projects.

Analytical Architectural Study on Nuclear Power Plants

This paper aims to study the architectural design and components of Nuclear Power Plants （NPPs）. It is also focusing on the simulation system. Its main objective is to set general guidelines for architects. They should be aware of the basics of nuclear facilities designs and components. A traditional nuclear power plant consists of a nuclear reactor, a control building, a turbines building, cooling towers, service buildings （an office building ＆ a medical research center） and a nuclear ＆ radiation waste storage building. Bushehr nuclear power plant in Iran and Angra nuclear power plant in Brazil have been chosen as examples. Furthermore, this paper presents design analyses for Bushehr nuclear power plant and Angra nuclear power plant that include design theory （linear design and radial design） and positive ＆ negative aspects of these designs. At the end of this paper, results and recommendations on the architectural and urban aspects of nuclear power plants are revealed.

Project Construction and Important Technical Innovation for Qinshan Phase Ⅲ (PHWR) Nuclear Power Plant

Qinshan Phase Ⅲ(PHWR)Nuclear Power Plant,the first commercial heavy water reactor nuclear power plant in China,was the biggest trade project performed between the governments of China and Canada.As the owner,the Third Qinshan Nuclear Power Company(TQNPC)persisted in independent innovation management during the project construction,commissioning and self-dependent operation,efficiently realizing the three controls of the project,i.e.quality control,schedule control and investment control,and persisted in technical improvement on the basis of digestion and absorption of CANDU-6 technology to improve the unit safety and reliability.The project construction practice has helped China's nuclear power project management to becomeprogrammed,computerized,standardized and internationalized management from the existing basis.After completion of the project,with unit safe and steady operation as the prerequisite,TQNPC performed several technical modifications and innovations to continuously improve the unit performance.In the area of staff development,TQNPC paid much attention to cultivation of corporate culture,strengthed staff training and built up a good circulating mechanism with staff training and project construction promoting each other.Further to "Zero Breakthrough" and a new step forward of locolization successfully realized in Qinshan Nuclear Power Plant and Nuclear Power Qinshan Joint Venture Company,the improvement and developemnt of nuclear power project management level in Qinshan Phase Ⅲ(PHWR)Nuclear Power Plant provided reference for promotion of nuclear power development in China and standardized management of introducing large imported project.

Proposal of a Deuterium-Deuterium Fusion/PWR Fission Hybrid Reactor

This article proposes to associate a Deuterium-Deuterium (D-D) fusion reactor with a PWR (fission Pressurized Water Reactor) in a hybrid reactor. Even if the mechanical gain (Q factor) of the D-D fusion reactor is below the unity and consequently consumes more energy than it supplies, due to the high energy amplification factor of the PWR fission reactor, the global yield is widely superior to 1. As the energy supplied by the fusion reactor is relatively low and as the neutrons supplied are mainly issued from D-D fusions (at 2.45 MeV), the problems of heat flux and neutrons damage connected with materials, as with D-T fusion reactors are reduced. Of course, there is no need to produce Tritium with this D-D fusion reactor. This type of reactor is able to incinerate any mixture of natural Uranium, natural Thorium and depleted Uranium (waste issued from enrichment plants), with natural Thorium being the best choice. No enriched fuel is needed. So, this type of reactor could constitute a source of energy for several thousands of years because it is about 90 more efficient than a standard fission reactor, such as a PWR or a Candu one, by extracting almost completely the energy from the fertile materials U238 and Th232. For the fission part, PWR technology is mature. For the fusion part, it is based on a reasonable hypothesis done on present Stellarators projects. The working of this reactor is continuous, 24 hours a day. In this paper, it will be targeted a reactor able to provide net electric power of about 1400 MWe, as a big fission power plant.

Bayesian belief-based model for reliability improvement of the digital reactor protection system

The digital reactor protection system(RPS)is one of the most important digital instrumentation and control(I&C)systems utilized in nuclear power plants(NPPs).It ensures a safe reactor trip when the safety-related parameters violate the operational limits and conditions of the reactor.Achieving high reliability and availability of digital RPS is essential to maintaining a high degree of reactor safety and cost savings.The main objective of this study is to develop a general methodology for improving the reliability of the RPS in NPP,based on a Bayesian Belief Network(BBN)model.The structure of BBN models is based on the incorporation of failure probability and downtime of the RPS I&C components.Various architectures with dual-state nodes for the I&C components were developed for reliability-sensitive analysis and availability optimization of the RPS and to demonstrate the effect of I&C components on the failure of the entire system.A reliability framework clarified as a reliability block diagram transformed into a BBN representation was constructed for each architecture to identify which one will fit the required reliability.The results showed that the highest availability obtained using the proposed method was 0.9999998.There are 120 experiments using two common component importance measures that are applied to define the impact of I&C modules,which revealed that some modules are more risky than others and have a larger effect on the failure of the digital RPS.

Study of Accident Progression in Unsealed WWER-1000/V320 Reactor during Maintenance

This paper discusses the results obtained during an investigation of WWER-1000 Nuclear Power Plant (NPP) behavior at shutdown reactor during maintenance. For the purpose of the analysis is selected a plant operating state with unsealed primary circuit by removing the MCP head. The reference nuclear power plant is Unit 6 at Kozloduy NPP (KNPP) site. RELAP5/ MOD3.2 computer code has been used to simulate the transient for WWER-1000/V320 NPP model. A model of WWER-1000 based on Unit 6 of KNPP has been developed for the RELAP5/MOD3.2 code at the Institute for Nuclear Research and Nuclear Energy-Bulgarian Academy of Sciences (INRNE-BAS), Sofia. The plant modifications performed in frame of modernization program have been taken into account for the investigated conditions for the unsealed primary circuit. The most specific in this analysis compared to the analyses of NPP accidents at full power is the unavailability of some important safety systems. For the purpose of the present investigation two scenarios have been studied, involving a different number of safety systems with and without operator actions. The selected initiating event and scenarios are used in support of analytical validation of Emergency Operating Procedures (EOP) at low power and they are based on the suggestions of leading KNPP experts and are important in support of analytical validation of EOP at low power.

Lead-Bismuth and Lead as Coolants for Fast Reactors

Fast reactors used lead-bismuth eutectic (LBE) and lead as coolants possess very high level of inherent self-protection and passive safety against severe accident. So, population radiophobia can be overcome. That type of reactors can be simultaneously more safely and more cheaply. As all other coolants, LBE and lead coolant (LC) possess the certain virtues and shortcomings. The presented report includes the comparative analysis of characteristic properties of those coolants, their impact on reactor safety, reliability and operating characteristics. The conclusion is made about promising usage of FRs with these coolants in future NP after the experience in operating of the prototypes of such reactors has been obtained.

Aging and Life Management System of Reactor Pressure Vessel

Reactor pressure vessel (RPV), the only key component that can not be replaced in nuclear power plants (NPPs), is the main barrier against the radioactive leakage. The lifetime of NPPs is dependent heavily on the life of RPV, and thus, the aging and life research on a RPV is a key factor in determining the life extension of NPPs. The purpose of this paper is to introduce an aging and life management system for an operating RPV which can be used as a reference of the lifetime extension. In order to realize the objective, an aging and life management system was developed. It is an comprehensive knowledge management system that integrates decentralized information and serves as a valuable data center. Based on the storage and management of RPV state information and operation data, this system provides real-time monitoring of important operating parameters, evaluation of irradiation embrittlement, and RPV aging assessment. Therefore, it is anticipated that the developed system can be used as an efficient tool for aging and life estimation of RPV.

A New Algorithm for a Condenser Design for Large-Scale Nuclear Power Plants in Tropical Region

This work presents a new velocity search algorithm for designing a condenser of a 1200 MWe large-scale nuclear power plant situated in tropical region.For this,the condenser pressure was considered in the range of 7.5-15 kPa while its tube inner diameter was taken as 28 mm with 1 mm tube wall thickness.Both longitudinal and transverse condensers with multiple shell tanks and varied shell tank lengths from 8-14 m have been considered in this work.Three different tertiary coolant temperature rises were chosen as 4°C,8°C and 12°C by considering tropical region average reservoir water temperature range of 28°C to 32°C during summer.Velocity of tertiary coolant was kept within 0.75-1.5 m/s to ensure sufficient turbulence to avoid erosion-corrosion of the tubes.Numerical simulation has been employed to obtain tube-side pressure drop and convection heat transfer coefficient directly from tertiary coolant inlet velocity using κ-ω turbulent flow model.A new iterative“Velocity-search algorithm”has been developed that focuses on finding the correct tertiary coolant velocity instead of overall heat transfer coefficient.Results revealed that velocity-search algorithm yielded very close to the important physical and thermal parameters of condenser compared to the existing design data in large scale nuclear power plants.Velocity-search algorithm has given less number of condenser design physical parameters that meets the velocity acceptance criteria for longitudinal condenser compared to the transverse condenser.Finally,velocity-search algorithm is found to be more reliable,robust,and consistent for condenser design compared to the conventional design algorithm used in Log-Mean Temperature Difference method.

SVBR-100 Nuclear Technology as a Possible Option for Developing Countries

Many developing countries need ecologically clean power sources (PS). The nuclear power plants are such sources. However, a great number of the developing countries do not possess developed large capacity power systems. Moreover, currently in the developing countries, there are no highly skilled personnel to provide construction and reliable and safe operation of the nuclear plants, which are complex and potentially hazardous systems. In some countries, the level of terroristic threat is extremely high. For that reason, there are specific requirements to the nuclear PSs intended for use in the developing countries. In the presented report, the specific requirements which must be met by the NPT proposed for use in developing countries are formulated, basic statements of the SVBR-100 concept are presented, design and principal scheme of the reactor fa-ility are described, major characteristics of SVBR-100 are summarized.

爆破阀在三代压水堆机组中的应用

三代压水堆机组作为核能的重要组成部分,不仅是电力供应的主力军,也是维护能源安全和应对气候变化的重要手段之一,其安全性和可靠性是人们关注的焦点。本文调研三代压水堆机组关键设备——爆破阀的研究现状及应用情况,介绍其发展历史、基本结构、技术特点、应用现状、相关法规标准,并分析面临的机遇与挑战,为核电站设计建造和运营管理提供参考。作为主动卸压系统的关键设备,爆破阀凭借非能动、零泄漏、快速、可靠卸压等特性被广泛应用,国内相关法规标准已初步完善,但仍面临检修维护、经济成本等方面的挑战。

某核电厂电气仪控房间火灾排烟温度分析

对某核电厂电气厂房的2个电气仪控房间进行了火灾排烟温度模拟分析。模拟计算了排烟系统不同时刻启动时,这2个防火空间室内空气温度的变化情况。结果表明:排烟系统启动后房间空气温度迅速降低,然后逐渐升高,最后随着火灾热释放速率的降低而逐渐降低;对于手动启动的排烟系统,需及时启动才能有效排除火灾中的烟气;需合理设置排烟防火阀,以保护排烟风机等。

核电站堆腔混凝土辐照试验研究

作为核电站关键材料的堆腔混凝土,其安全服役是核电站长期稳定安全运行的前提条件之一。为了进行堆腔混凝土的中子辐照损伤机理研究,获得堆腔混凝土在中子辐照环境下的试验数据,本文建立了堆腔混凝土辐照试验方法,研制了辐照试验装置,并在研究堆中对其进行了加速辐照试验。结果表明:辐照试验装置设计合理,辐照试验指标满足试验要求,实现了两种规格多个混凝土试样的中子辐照。进一步的混凝土试样辐照性能研究结果表明:混凝土试样在平均快中子注量3.41×10^(18) cm^(−2)下辐照后,与辐照前相比,其外部形状未见明显差异,但试样颜色变化较大,并且出现一定的辐照肿胀和力学性能退化现象。

Employing adaptive fuzzy computing for RCP intelligent control and fault diagnosis

Loss of coolant accident(LOCA),loss of fluid accident(LOFA),and loss of vacuum accident(LOVA)are the most severe accidents that can occur in nuclear power reactors(NPRs).These accidents occur when the reactor loses its cooling media,leading to uncontrolled chain reactions akin to a nuclear bomb.This article is focused on exploring methods to prevent such accidents and ensure that the reactor cooling system remains fully controlled.The reactor coolant pump(RCP)has a pivotal role in facilitating heat exchange between the primary cycle,which is connected to the reactor core,and the secondary cycle associated with the steam generator.Furthermore,the RCP is integral to preventing catastrophic events such as LOCA,LOFA,and LOVA accidents.In this study,we discuss the most critical aspects related to the RCP,specifically focusing on RCP control and RCP fault diagnosis.The AI-based adaptive fuzzy method is used to regulate the RCP’s speed and torque,whereas the neural fault diagnosis system(NFDS)is implemented for alarm signaling and fault diagnosis in nuclear reactors.To address the limitations of linguistic and statistical intelligence approaches,an integration of the statistical approach with fuzzy logic has been proposed.This integrated system leverages the strengths of both methods.Adaptive fuzzy control was applied to the VVER 1200 NPR-RCP induction motor,and the NFDS was implemented on the Kori-2 NPR-RCP.

核电厂高压蒸汽管道焊缝切割装置的研制

为了修复某核电厂GPV高压缸排汽管膨胀节导流筒焊缝因热处理不当导致的开裂,研发了一款焊缝切割装置,用于将开裂的焊缝切除并加工坡口以进行下一步的自动焊接修复。首先利用SolidWorks对焊缝切割设备进行了机械设计并三维建模,对驱动电机进行了选型计算,设计了控制系统架构,随后制作了设备样机和膨胀节导流筒模拟体,最后在试验室利用模拟体对设备样机的性能进行了连续切削试验,验证了该装备能够高效完成膨胀节导流筒开裂焊缝的切除和坡口加工,且坡口加工质量优良,装置性能稳定。

中国核电站反应堆技术路线的早期探索及现实启示--以秦山核电站为中心

反应堆技术路线的确立是核电站总体设计的第一步,对国家核电事业的发展具有极其重要的战略性意义。秦山核电站作为中国首座自主建设的核电站,其技术路线的早期探索深刻反映出中国核电站反应堆技术路线的变迁和实践历程。伴随着秦山核电站的筹划和设计,中国核电站反应堆技术路线发生了数次转变。第一阶段是1964-1966年,初步确定“孪生式反应堆”路线;第二阶段是1966-1970年,建设意向先转为“实验性核动力反应堆”,后又转为“天然铀石墨气冷堆”和“高温气冷堆”;第三阶段是1970-1974年,技术路线经历了“熔盐堆”与“压水堆”之争。中国核电站反应堆技术路线早期探索的历史经验,至今仍具有现实启发意义。