In this paper,an intelligent control method applying on numerical virtual flight is proposed.The proposed algorithm is verified and evaluated by combining with the case of the basic finner projectile model and shows a...In this paper,an intelligent control method applying on numerical virtual flight is proposed.The proposed algorithm is verified and evaluated by combining with the case of the basic finner projectile model and shows a good application prospect.Firstly,a numerical virtual flight simulation model based on overlapping dynamic mesh technology is constructed.In order to verify the accuracy of the dynamic grid technology and the calculation of unsteady flow,a numerical simulation of the basic finner projectile without control is carried out.The simulation results are in good agreement with the experiment data which shows that the algorithm used in this paper can also be used in the design and evaluation of the intelligent controller in the numerical virtual flight simulation.Secondly,combined with the real-time control requirements of aerodynamic,attitude and displacement parameters of the projectile during the flight process,the numerical simulations of the basic finner projectile’s pitch channel are carried out under the traditional PID(Proportional-Integral-Derivative)control strategy and the intelligent PID control strategy respectively.The intelligent PID controller based on BP(Back Propagation)neural network can realize online learning and self-optimization of control parameters according to the acquired real-time flight parameters.Compared with the traditional PID controller,the concerned control variable overshoot,rise time,transition time and steady state error and other performance indicators have been greatly improved,and the higher the learning efficiency or the inertia coefficient,the faster the system,the larger the overshoot,and the smaller the stability error.The intelligent control method applying on numerical virtual flight is capable of solving the complicated unsteady motion and flow with the intelligent PID control strategy and has a strong promotion to engineering application.展开更多
Xinqiao Gully is located in the area of the 2008 Wenchuan M_(s)8.0 earthquake in Sichuan province,China.Based on the investigation of the 2023"6-26"Xinqiao Gully debris flow event,this study assessed the eff...Xinqiao Gully is located in the area of the 2008 Wenchuan M_(s)8.0 earthquake in Sichuan province,China.Based on the investigation of the 2023"6-26"Xinqiao Gully debris flow event,this study assessed the effectiveness of the debris flow control project and evaluated the debris flow hazards.Through field investigation and numerical simulation methods,the indicators of flow intensity reduction rate and storage capacity fullness were proposed to quantify the effectiveness of the engineering measures in the debris flow event.The simulation results show that the debris flow control project reduced the flow intensity by41.05%to 64.61%.The storage capacity of the dam decreases gradually from upstream to the mouth of the gully,thus effectively intercepting and controlling the debris flow.By evaluating the debris flow of different recurrence intervals,further measures are recommended for managing debris flow events.展开更多
Java language is widely used in a variety of development platforms to develop all kinds of application software for its simple and efficient.The programming language owning platform independent is adopted to solve the...Java language is widely used in a variety of development platforms to develop all kinds of application software for its simple and efficient.The programming language owning platform independent is adopted to solve the image flicker,sound loading and other issues by the threading technology,multimedia technology,graphics and point by point comparison techniques.Dynamic real⁃time process simulation is implemented and a two⁃dimensional network of CNC machining simulation system is developed while Java applet application is as a carrier.The simulation results show that the system has a friendly interface and fast calculation speed,and platform portability has a certain practicality and application value.展开更多
A wind turbine system equipped with a tuned liquid column damper (TLCD) is comprehensively studied via shaking table tests using a 1/13-scaled model. The effects of wind and wave actions are considered by inputting ...A wind turbine system equipped with a tuned liquid column damper (TLCD) is comprehensively studied via shaking table tests using a 1/13-scaled model. The effects of wind and wave actions are considered by inputting response- equivalent accelerations on the shaking table. The test results show that the control effect of the TLCD system is significant in reducing the responses under both wind-wave equivalent loads and ground motions, but obviously varies for different inputs, Further, a blade-hub-tower integrated numerical model for the wind turbine system is established. The model is capable of considering the rotational effect of blades by combining Kane's equation with the finite element method. The responses of the wind tower equipped with TLCD devices are numerically obtained and compared to the test results, showing that under both controlled and uncontrolled conditions with and without blades' rotation, the corresponding responses exhibit good agreement. This demonstrates that the proposed numerical model performs well in capturing the wind-wave coupled response of the offshore wind turbine systems under control. Both numerical and experimental results show that the TLCD system can significantly reduce the structural response and thus improve the safety and serviceability of the offshore wind turbine tower systems. Additional issues that require further study are discussed.展开更多
This paper presents the results of a set of numerical models focussing on structural controls on hydrothermal mineralization. We first give an overview of natural phenomena of structurally-controlled ore formation and...This paper presents the results of a set of numerical models focussing on structural controls on hydrothermal mineralization. We first give an overview of natural phenomena of structurally-controlled ore formation and the background theory and mechanisms for such controls. We then provide the results of a group of simple 2D numerical models validated through comparison with Cu-vein structure observed near the Shilu Copper deposit (Yangchun, Guangdong Province, China) and finally a case study of 3D numerical modelling applied to the Hodgkinson Province in North Queensland (Australia). Two modelling approaches, discrete deformation modelling and continuum coupled deformation and fluid flow modelling, are involved. The 2D model-derived patterns are remarkably consistent with the Cu-vein structure from the Shilu Copper deposit, and show that both modelling approaches can realistically simulate the mechanical behaviours of shear and dilatant fractures. The continuum coupled deformation and fluid flow model indicates that pattern of the Cu- veins near the Shilu deposit is the result of shear strain localization, development of dilation and fluid focussing into the dilatant fracture segments. The 3D case-study models (with deformation and fluid flow coupling) on the Hodgkinson Province generated a number of potential gold mineralization展开更多
Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling ...Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling through proper model construction. Due to its versatility, numerical modeling is the most popular method for ground control design and problem solving. However numerical modeling results require highly experienced professionals to interpret its validity/applicability to actual mining operations due to complicated mining and geological conditions. Underground ground control monitoring is routinely performed to predict roof behavior such as weighting and weighting interval without matching observation of face mining condition while the mining pressures are being monitored, resulting in unrealistic interpretation of the obtained data on mining pressure. The importance of ground control pressure monitoring and simultaneous observation of mining and geological conditions is illustrated by an example of shield leg pressure monitoring and interpretation in an U.S. longwall coal mine: it was found that the roof strata act like a plate, not an individual block of the size of a shield dimension, as commonly assumed by all researchers and shield capacity is not a fixed property for a longwall panel or a mine or a coal seam. A new mechanism on the interaction between shield's hydraulic leg pressure and roof strata for shield loading is proposed.展开更多
The control volume formulation with the QUICK finite difference scheme is used to solveincompressible liquid flow past a solid sphere in terms of stream function and vorticity.Several tech-nical points are addressed o...The control volume formulation with the QUICK finite difference scheme is used to solveincompressible liquid flow past a solid sphere in terms of stream function and vorticity.Several tech-nical points are addressed on improving the accuracy and efficiency of numerical simulation of similarproblems of fluid flow.In particular,the importance of suitable specification of the distortion func-tion to enforcing the far field boundarv conditions is emphasized.展开更多
Because of an unexpected signal noise within the network or an unpredictedfault with personal computers (PCs), many problems emerge in the implementation of distributednumerical control (DNC) with PCs-based network. T...Because of an unexpected signal noise within the network or an unpredictedfault with personal computers (PCs), many problems emerge in the implementation of distributednumerical control (DNC) with PCs-based network. To solve the problems, an industrial solution ofinvolving the field-bus technology in DNC communicating area is provided. A kind of advancedField-bus, named controller area network (CAN), is originally developed to support cheap and rathersimple automotive applications. However, because of its good performance and low cost, it is alsobeing considered in automated-manufacturing and process control environments to interconnectintelligent devices, such as modem sensors and actuators. Recently it creates a new role for CANBusin DNC that brings new thinking to DNC. CAN is used as the network platform for connecting machinetools to share information with each other reliably. Additionally, thanks to also applying of'plug-in' technology and a special interface of hardware, this solution exhibits some highcompatibility with different pedigree numerical control (NC) systems, such as Fanuc, Siemens,Cincinnati and so on. In order to improve CANBus for DNC application, a communicating competitionmodel of the basic CAN protocol, called CC model, is then highlighted. This model is able to satisfythe requirements that different machine tools share the communicating bandwidth fairly when theyrun concurrently. Finally the novel view of the latest advancement in CANBus-based DNC incombination with the manufacturing paradigm is also presented.展开更多
Springback is one of important factors influencing the forming quality of numerical control (NC) bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process...Springback is one of important factors influencing the forming quality of numerical control (NC) bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process was put forward. The method is based on springback angle model derived using analytic method and simulation results from three-dimensional (3D) rigid-plastic finite element method (FEM). The method is validated through comparison with experimental results. The features of the method are as follows: (1) The method is high in efficiency because it combines advantages of rigid-plastic FEM and analytic method. (2) The method is satisfactory in accuracy, since the field variables used in the model is resulting from 3D rigid-plastic FEM solution, and the effects both of axial force and strain neutral axis shift have been included. (3) Research on multi-factor effects can be carried out using the method due to its advantage inheriting from rigid-plastic FEM. The method described here is also of general significance to other bending processes.展开更多
Bitmap (BMP) is a widely used format in image processing. With the combination of the digital image processing and computer numerically controlled (NC) techniques, we developed a bitmap-based NC single-step and mu...Bitmap (BMP) is a widely used format in image processing. With the combination of the digital image processing and computer numerically controlled (NC) techniques, we developed a bitmap-based NC single-step and multi-dot method. An example was provided to illustrate the application and principle of this bitmap-based method in our newly innovated sandblasting glass NC sculpture system.展开更多
The mathematical model for the thermal process of billets rolling has beenestablished, including transporting in air and temperature-holding cover, descaling withhigh-pressure water, and the process of rolling and coo...The mathematical model for the thermal process of billets rolling has beenestablished, including transporting in air and temperature-holding cover, descaling withhigh-pressure water, and the process of rolling and cooling in water box. The calculated data by themodel have been compared with the measured data and the results show that the model is right andcreditable. Based on the model, the main thermal characters of rolling line have been simulated andthe influence of all the parameters on the temperature of rolling has been analyzed.展开更多
Coupled turbulent flow, temperature fields of the twin-roll casting strip process were simulated by three-dimensional finite element method. Based on the heat balance calculation and using inverse methods between the ...Coupled turbulent flow, temperature fields of the twin-roll casting strip process were simulated by three-dimensional finite element method. Based on the heat balance calculation and using inverse methods between the simulations and real experiments, the relational models among casting speed, location, and coefficient of heat transfer between molten metal and rolls in different regions are given. In the simulation, the calculated surface temperatures are in good agreement with the measured values. An on-line model of kiss point is derived by simulations and the geometry of molten pool, corresponding control strategy is also proposed.展开更多
This paper puts forward a new scheme of Embedded Numerical Control System based on ARM and DSP,which is at the base of research on traditional numerical control system and embedded technology.And the paper also descri...This paper puts forward a new scheme of Embedded Numerical Control System based on ARM and DSP,which is at the base of research on traditional numerical control system and embedded technology.And the paper also describes the develop- ment of hardware and software platform.All the development and realization are based on the idea of module design.The embed- ded numerical control system,using ARM and DSP to construct the main control platform,realizes the real-time operation of sys- tem and improves the stability and reliability with the modular designing ideas of hardware and software and with the support of embedded real-time operating system(uc/os-Ⅱ).And the system could realize the multi-network supporting,which is also accord with the development of modularization,flexibility and latticing of numerical control system.展开更多
Based on the internet technology,it has become possible to complete remote monitoring and fault diagnosis for the numerical control machine.In order to capture the micro-shock signal induced by the incipient fault on ...Based on the internet technology,it has become possible to complete remote monitoring and fault diagnosis for the numerical control machine.In order to capture the micro-shock signal induced by the incipient fault on the rotating parts,the reso- nance demodulation technology is utilized in the system.As a subsystem of the remote monitoring system,the embedded data acquisi- tion instrument not only integrates the demodulation board but also complete the collection and preprocess of monitoring data from different machines.Furthermore,through connecting to the internet,the data can be transferred to the remote diagnosis center and data reading and writing function can be finished in the database.At the same time,the problem of the IP address floating in the dial-up of web server is solved by the dynamic DNS technology.Finally,the remote diagnosis software developed on the Lab VIEW platform can analyze the monitoring data from manufacturing field.The research results have indicated that the equipment status can be monitored by the system effectively.展开更多
The primary issue regarding the plasma synthetic jet actuator(PSJA)is its performance attenuation at high frequencies.To solve this issue,a self-supplementing,dual-cavity,plasma synthetic jet actuator(SD-PSJA)is desig...The primary issue regarding the plasma synthetic jet actuator(PSJA)is its performance attenuation at high frequencies.To solve this issue,a self-supplementing,dual-cavity,plasma synthetic jet actuator(SD-PSJA)is designed,and the static properties of the SD-PSJA are investigated through experiments and numerical simulations.The pressure measurement shows that the SD-PSJA has two saturation frequencies(1200 Hz and 2100 Hz),and the experimental results show that both the saturation frequencies decrease as the volume of the bottom cavity of the SD-PSJA increases.As the size of the supplement hole increases,the first saturation frequency increases continuously,while the second saturation frequency shows a trend of first decreasing and then increasing.Numerical simulations show that the working process of the SD-PSJA is similar to that of the PSJA,but the volume of the cavity in the SD-PSJA is smaller than that of the PSJA;the SD-PSJA can supplement air to the top cavity through two holes,thus reducing the refresh time and effectively improving the jet intensity of the actuator at high frequencies.展开更多
A new problem that classical statistical methods are incapable of solving is reliability modeling and assessment when multiple numerical control machine tools(NCMTs) reveal zero failures after a reliability test. Thus...A new problem that classical statistical methods are incapable of solving is reliability modeling and assessment when multiple numerical control machine tools(NCMTs) reveal zero failures after a reliability test. Thus, the zero-failure data form and corresponding Bayesian model are developed to solve the zero-failure problem of NCMTs, for which no previous suitable statistical model has been developed. An expert-judgment process that incorporates prior information is presented to solve the difficulty in obtaining reliable prior distributions of Weibull parameters. The equations for the posterior distribution of the parameter vector and the Markov chain Monte Carlo(MCMC) algorithm are derived to solve the difficulty of calculating high-dimensional integration and to obtain parameter estimators. The proposed method is applied to a real case; a corresponding programming code and trick are developed to implement an MCMC simulation in Win BUGS, and a mean time between failures(MTBF) of 1057.9 h is obtained. Given its ability to combine expert judgment, prior information, and data, the proposed reliability modeling and assessment method under the zero failure of NCMTs is validated.展开更多
A numerical simulation method is employed to investigate the effects of the unsteady plasma body force over the stalled NACA 0015 airfoil at low Reynolds number flow conditions. The plasma body force created by a diel...A numerical simulation method is employed to investigate the effects of the unsteady plasma body force over the stalled NACA 0015 airfoil at low Reynolds number flow conditions. The plasma body force created by a dielectric barrier discharge actuator is modeled with a phenomenological method for plasma simulation coupled with the compressible Navier-Stokes equations. The governing equations are solved using an efficient implicit finitevolume method. The responses of the separated flow field to the effects of an unsteady body force in various inter- pulses and duty cycles as well as different locations and magnitudes are studied. It is shown that the duty cycle and inter-pulse are key parameters for flow separation control. Additionally, it is concluded that the body force is able to attach the flow and can affect boundary layer grow that Mach number 0.1 and Reynolds number of 45000.展开更多
The thesis is directed by the idea of oriented-object. Considering the basic functions that NC system Ladder Diagram editor should provide,and through theoretical research and practice,the thesis developed a set of NC...The thesis is directed by the idea of oriented-object. Considering the basic functions that NC system Ladder Diagram editor should provide,and through theoretical research and practice,the thesis developed a set of NC system Ladder Diagram editor which can form a Ladder Diagram editor based on vector plotting,intelligently compiling,simulation. This system uses the ladder diagram symbol to express operational order and use the chart symbol series-parallel connection and the position order to express the logical relations between the operational orders,divide the ladder diagram into four parts: the stave,the line,the row and the part,uses the standard order vessel list vessel of the standard template stack (STL) to save the data which involved in the design process. This system can write PLC program by ladder diagram language and is easy to use. The compilation and simulation for PLC diagram have been achieved. It greatly improves the work-efficiency.展开更多
The paper aims to analyze the impacts of punch damper stiffness on equipment base and vibration, andintroduce the development and application of a disc spring damper featured hard-soft-hard variable stiffness. Adamper...The paper aims to analyze the impacts of punch damper stiffness on equipment base and vibration, andintroduce the development and application of a disc spring damper featured hard-soft-hard variable stiffness. Adamper has four damping columns with C-type disc springs whose laminates plate number gradually increases setby set. Compared with its counterparts, this kind of dampers has the advantages of high energy absorption andvibration damping effect, which not only can effectively reduce the vibration of the foundation of punch press,but also prevents the vibration range from increasing. Also, this kind of dampers is of low cost and convenient touse.展开更多
Based on the theory of fluid dynamics in porous media, a numerical model of gas flow in unsaturated zone is developed with the consideration of gas density change due to variation of air pressure. This model is charac...Based on the theory of fluid dynamics in porous media, a numerical model of gas flow in unsaturated zone is developed with the consideration of gas density change due to variation of air pressure. This model is characterized of its wider range of availability. The accuracy of this numerical model is analyzed through comparison with modeling results by previous model with presumption of little pressure variation and the validity of this numerical model is shown. Thus it provides basis for the designing and management of landfill gas control system or soil vapor extraction system in soil pollution control.展开更多
文摘In this paper,an intelligent control method applying on numerical virtual flight is proposed.The proposed algorithm is verified and evaluated by combining with the case of the basic finner projectile model and shows a good application prospect.Firstly,a numerical virtual flight simulation model based on overlapping dynamic mesh technology is constructed.In order to verify the accuracy of the dynamic grid technology and the calculation of unsteady flow,a numerical simulation of the basic finner projectile without control is carried out.The simulation results are in good agreement with the experiment data which shows that the algorithm used in this paper can also be used in the design and evaluation of the intelligent controller in the numerical virtual flight simulation.Secondly,combined with the real-time control requirements of aerodynamic,attitude and displacement parameters of the projectile during the flight process,the numerical simulations of the basic finner projectile’s pitch channel are carried out under the traditional PID(Proportional-Integral-Derivative)control strategy and the intelligent PID control strategy respectively.The intelligent PID controller based on BP(Back Propagation)neural network can realize online learning and self-optimization of control parameters according to the acquired real-time flight parameters.Compared with the traditional PID controller,the concerned control variable overshoot,rise time,transition time and steady state error and other performance indicators have been greatly improved,and the higher the learning efficiency or the inertia coefficient,the faster the system,the larger the overshoot,and the smaller the stability error.The intelligent control method applying on numerical virtual flight is capable of solving the complicated unsteady motion and flow with the intelligent PID control strategy and has a strong promotion to engineering application.
基金supported by the project of the China Geological Survey(No.DD20221746)the National Natural Science Foundation of China(Grant Nos.41101086)。
文摘Xinqiao Gully is located in the area of the 2008 Wenchuan M_(s)8.0 earthquake in Sichuan province,China.Based on the investigation of the 2023"6-26"Xinqiao Gully debris flow event,this study assessed the effectiveness of the debris flow control project and evaluated the debris flow hazards.Through field investigation and numerical simulation methods,the indicators of flow intensity reduction rate and storage capacity fullness were proposed to quantify the effectiveness of the engineering measures in the debris flow event.The simulation results show that the debris flow control project reduced the flow intensity by41.05%to 64.61%.The storage capacity of the dam decreases gradually from upstream to the mouth of the gully,thus effectively intercepting and controlling the debris flow.By evaluating the debris flow of different recurrence intervals,further measures are recommended for managing debris flow events.
文摘Java language is widely used in a variety of development platforms to develop all kinds of application software for its simple and efficient.The programming language owning platform independent is adopted to solve the image flicker,sound loading and other issues by the threading technology,multimedia technology,graphics and point by point comparison techniques.Dynamic real⁃time process simulation is implemented and a two⁃dimensional network of CNC machining simulation system is developed while Java applet application is as a carrier.The simulation results show that the system has a friendly interface and fast calculation speed,and platform portability has a certain practicality and application value.
基金National Natural Science Foundation of China Under Grant No.11172210National Hi-Tech Development Plan(863 Plan)Under Grant No.2008AA05Z413+2 种基金the Fundamental Fund for Central Universitiesthe Shuguang Program of Shanghai Citythe State Key Laboratory of Disaster Reduction in Civil Engineering Under Grant Nos.SLDRCE14-A-06 and SLDRCE14-B-17
文摘A wind turbine system equipped with a tuned liquid column damper (TLCD) is comprehensively studied via shaking table tests using a 1/13-scaled model. The effects of wind and wave actions are considered by inputting response- equivalent accelerations on the shaking table. The test results show that the control effect of the TLCD system is significant in reducing the responses under both wind-wave equivalent loads and ground motions, but obviously varies for different inputs, Further, a blade-hub-tower integrated numerical model for the wind turbine system is established. The model is capable of considering the rotational effect of blades by combining Kane's equation with the finite element method. The responses of the wind tower equipped with TLCD devices are numerically obtained and compared to the test results, showing that under both controlled and uncontrolled conditions with and without blades' rotation, the corresponding responses exhibit good agreement. This demonstrates that the proposed numerical model performs well in capturing the wind-wave coupled response of the offshore wind turbine systems under control. Both numerical and experimental results show that the TLCD system can significantly reduce the structural response and thus improve the safety and serviceability of the offshore wind turbine tower systems. Additional issues that require further study are discussed.
文摘This paper presents the results of a set of numerical models focussing on structural controls on hydrothermal mineralization. We first give an overview of natural phenomena of structurally-controlled ore formation and the background theory and mechanisms for such controls. We then provide the results of a group of simple 2D numerical models validated through comparison with Cu-vein structure observed near the Shilu Copper deposit (Yangchun, Guangdong Province, China) and finally a case study of 3D numerical modelling applied to the Hodgkinson Province in North Queensland (Australia). Two modelling approaches, discrete deformation modelling and continuum coupled deformation and fluid flow modelling, are involved. The 2D model-derived patterns are remarkably consistent with the Cu-vein structure from the Shilu Copper deposit, and show that both modelling approaches can realistically simulate the mechanical behaviours of shear and dilatant fractures. The continuum coupled deformation and fluid flow model indicates that pattern of the Cu- veins near the Shilu deposit is the result of shear strain localization, development of dilation and fluid focussing into the dilatant fracture segments. The 3D case-study models (with deformation and fluid flow coupling) on the Hodgkinson Province generated a number of potential gold mineralization
基金supported by the National Natural Science Foundation of China (Nos. 51604267 and 51704095)
文摘Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling through proper model construction. Due to its versatility, numerical modeling is the most popular method for ground control design and problem solving. However numerical modeling results require highly experienced professionals to interpret its validity/applicability to actual mining operations due to complicated mining and geological conditions. Underground ground control monitoring is routinely performed to predict roof behavior such as weighting and weighting interval without matching observation of face mining condition while the mining pressures are being monitored, resulting in unrealistic interpretation of the obtained data on mining pressure. The importance of ground control pressure monitoring and simultaneous observation of mining and geological conditions is illustrated by an example of shield leg pressure monitoring and interpretation in an U.S. longwall coal mine: it was found that the roof strata act like a plate, not an individual block of the size of a shield dimension, as commonly assumed by all researchers and shield capacity is not a fixed property for a longwall panel or a mine or a coal seam. A new mechanism on the interaction between shield's hydraulic leg pressure and roof strata for shield loading is proposed.
基金Supported by the National Natural Science Foundation of China.
文摘The control volume formulation with the QUICK finite difference scheme is used to solveincompressible liquid flow past a solid sphere in terms of stream function and vorticity.Several tech-nical points are addressed on improving the accuracy and efficiency of numerical simulation of similarproblems of fluid flow.In particular,the importance of suitable specification of the distortion func-tion to enforcing the far field boundarv conditions is emphasized.
基金Science and Technology Program Foundation of Chongqing(No.7210)
文摘Because of an unexpected signal noise within the network or an unpredictedfault with personal computers (PCs), many problems emerge in the implementation of distributednumerical control (DNC) with PCs-based network. To solve the problems, an industrial solution ofinvolving the field-bus technology in DNC communicating area is provided. A kind of advancedField-bus, named controller area network (CAN), is originally developed to support cheap and rathersimple automotive applications. However, because of its good performance and low cost, it is alsobeing considered in automated-manufacturing and process control environments to interconnectintelligent devices, such as modem sensors and actuators. Recently it creates a new role for CANBusin DNC that brings new thinking to DNC. CAN is used as the network platform for connecting machinetools to share information with each other reliably. Additionally, thanks to also applying of'plug-in' technology and a special interface of hardware, this solution exhibits some highcompatibility with different pedigree numerical control (NC) systems, such as Fanuc, Siemens,Cincinnati and so on. In order to improve CANBus for DNC application, a communicating competitionmodel of the basic CAN protocol, called CC model, is then highlighted. This model is able to satisfythe requirements that different machine tools share the communicating bandwidth fairly when theyrun concurrently. Finally the novel view of the latest advancement in CANBus-based DNC incombination with the manufacturing paradigm is also presented.
基金This work was supported by the National Natural Science Foundation of China for Distinguished Young Scholars (Grant No. 50225518)the Teaching and Research Award Program for 0utstanding Young Teachers in Higher Education Institution of M0E, PRCthe Aeronautical Science Foundation of China (Grant No. 04H53057).
文摘Springback is one of important factors influencing the forming quality of numerical control (NC) bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process was put forward. The method is based on springback angle model derived using analytic method and simulation results from three-dimensional (3D) rigid-plastic finite element method (FEM). The method is validated through comparison with experimental results. The features of the method are as follows: (1) The method is high in efficiency because it combines advantages of rigid-plastic FEM and analytic method. (2) The method is satisfactory in accuracy, since the field variables used in the model is resulting from 3D rigid-plastic FEM solution, and the effects both of axial force and strain neutral axis shift have been included. (3) Research on multi-factor effects can be carried out using the method due to its advantage inheriting from rigid-plastic FEM. The method described here is also of general significance to other bending processes.
基金the Scientific and Technological Research Project of Ningxia Autonomous Region(Grant No.2002-014-05)
文摘Bitmap (BMP) is a widely used format in image processing. With the combination of the digital image processing and computer numerically controlled (NC) techniques, we developed a bitmap-based NC single-step and multi-dot method. An example was provided to illustrate the application and principle of this bitmap-based method in our newly innovated sandblasting glass NC sculpture system.
文摘The mathematical model for the thermal process of billets rolling has beenestablished, including transporting in air and temperature-holding cover, descaling withhigh-pressure water, and the process of rolling and cooling in water box. The calculated data by themodel have been compared with the measured data and the results show that the model is right andcreditable. Based on the model, the main thermal characters of rolling line have been simulated andthe influence of all the parameters on the temperature of rolling has been analyzed.
基金supported by National Key Research Development Planning Project of China (2004CB619108).
文摘Coupled turbulent flow, temperature fields of the twin-roll casting strip process were simulated by three-dimensional finite element method. Based on the heat balance calculation and using inverse methods between the simulations and real experiments, the relational models among casting speed, location, and coefficient of heat transfer between molten metal and rolls in different regions are given. In the simulation, the calculated surface temperatures are in good agreement with the measured values. An on-line model of kiss point is derived by simulations and the geometry of molten pool, corresponding control strategy is also proposed.
文摘This paper puts forward a new scheme of Embedded Numerical Control System based on ARM and DSP,which is at the base of research on traditional numerical control system and embedded technology.And the paper also describes the develop- ment of hardware and software platform.All the development and realization are based on the idea of module design.The embed- ded numerical control system,using ARM and DSP to construct the main control platform,realizes the real-time operation of sys- tem and improves the stability and reliability with the modular designing ideas of hardware and software and with the support of embedded real-time operating system(uc/os-Ⅱ).And the system could realize the multi-network supporting,which is also accord with the development of modularization,flexibility and latticing of numerical control system.
文摘Based on the internet technology,it has become possible to complete remote monitoring and fault diagnosis for the numerical control machine.In order to capture the micro-shock signal induced by the incipient fault on the rotating parts,the reso- nance demodulation technology is utilized in the system.As a subsystem of the remote monitoring system,the embedded data acquisi- tion instrument not only integrates the demodulation board but also complete the collection and preprocess of monitoring data from different machines.Furthermore,through connecting to the internet,the data can be transferred to the remote diagnosis center and data reading and writing function can be finished in the database.At the same time,the problem of the IP address floating in the dial-up of web server is solved by the dynamic DNS technology.Finally,the remote diagnosis software developed on the Lab VIEW platform can analyze the monitoring data from manufacturing field.The research results have indicated that the equipment status can be monitored by the system effectively.
基金National Natural Science Foundation of China(No.61971345)the Foundation for Key Laboratories of National Defense Science and Technology of China(No.614220120030810).
文摘The primary issue regarding the plasma synthetic jet actuator(PSJA)is its performance attenuation at high frequencies.To solve this issue,a self-supplementing,dual-cavity,plasma synthetic jet actuator(SD-PSJA)is designed,and the static properties of the SD-PSJA are investigated through experiments and numerical simulations.The pressure measurement shows that the SD-PSJA has two saturation frequencies(1200 Hz and 2100 Hz),and the experimental results show that both the saturation frequencies decrease as the volume of the bottom cavity of the SD-PSJA increases.As the size of the supplement hole increases,the first saturation frequency increases continuously,while the second saturation frequency shows a trend of first decreasing and then increasing.Numerical simulations show that the working process of the SD-PSJA is similar to that of the PSJA,but the volume of the cavity in the SD-PSJA is smaller than that of the PSJA;the SD-PSJA can supplement air to the top cavity through two holes,thus reducing the refresh time and effectively improving the jet intensity of the actuator at high frequencies.
基金Project(2014ZX04014-011)supported by State Key Science&Technology Program of ChinaProject([2016]414)supported by the 13th Five-year Program of Education Department of Jilin Province,China
文摘A new problem that classical statistical methods are incapable of solving is reliability modeling and assessment when multiple numerical control machine tools(NCMTs) reveal zero failures after a reliability test. Thus, the zero-failure data form and corresponding Bayesian model are developed to solve the zero-failure problem of NCMTs, for which no previous suitable statistical model has been developed. An expert-judgment process that incorporates prior information is presented to solve the difficulty in obtaining reliable prior distributions of Weibull parameters. The equations for the posterior distribution of the parameter vector and the Markov chain Monte Carlo(MCMC) algorithm are derived to solve the difficulty of calculating high-dimensional integration and to obtain parameter estimators. The proposed method is applied to a real case; a corresponding programming code and trick are developed to implement an MCMC simulation in Win BUGS, and a mean time between failures(MTBF) of 1057.9 h is obtained. Given its ability to combine expert judgment, prior information, and data, the proposed reliability modeling and assessment method under the zero failure of NCMTs is validated.
文摘A numerical simulation method is employed to investigate the effects of the unsteady plasma body force over the stalled NACA 0015 airfoil at low Reynolds number flow conditions. The plasma body force created by a dielectric barrier discharge actuator is modeled with a phenomenological method for plasma simulation coupled with the compressible Navier-Stokes equations. The governing equations are solved using an efficient implicit finitevolume method. The responses of the separated flow field to the effects of an unsteady body force in various inter- pulses and duty cycles as well as different locations and magnitudes are studied. It is shown that the duty cycle and inter-pulse are key parameters for flow separation control. Additionally, it is concluded that the body force is able to attach the flow and can affect boundary layer grow that Mach number 0.1 and Reynolds number of 45000.
文摘The thesis is directed by the idea of oriented-object. Considering the basic functions that NC system Ladder Diagram editor should provide,and through theoretical research and practice,the thesis developed a set of NC system Ladder Diagram editor which can form a Ladder Diagram editor based on vector plotting,intelligently compiling,simulation. This system uses the ladder diagram symbol to express operational order and use the chart symbol series-parallel connection and the position order to express the logical relations between the operational orders,divide the ladder diagram into four parts: the stave,the line,the row and the part,uses the standard order vessel list vessel of the standard template stack (STL) to save the data which involved in the design process. This system can write PLC program by ladder diagram language and is easy to use. The compilation and simulation for PLC diagram have been achieved. It greatly improves the work-efficiency.
基金supported by the Scientific Research Project of Jieyang Vocational and Technical College(2017JYCKY01)the Innovation and Development Special Fund Project of Jieyang(2017xm014)
文摘The paper aims to analyze the impacts of punch damper stiffness on equipment base and vibration, andintroduce the development and application of a disc spring damper featured hard-soft-hard variable stiffness. Adamper has four damping columns with C-type disc springs whose laminates plate number gradually increases setby set. Compared with its counterparts, this kind of dampers has the advantages of high energy absorption andvibration damping effect, which not only can effectively reduce the vibration of the foundation of punch press,but also prevents the vibration range from increasing. Also, this kind of dampers is of low cost and convenient touse.
基金TheResearchFundfortheDoctoralProgramofHighEducation P .R .China(No 980 0 2 712 )
文摘Based on the theory of fluid dynamics in porous media, a numerical model of gas flow in unsaturated zone is developed with the consideration of gas density change due to variation of air pressure. This model is characterized of its wider range of availability. The accuracy of this numerical model is analyzed through comparison with modeling results by previous model with presumption of little pressure variation and the validity of this numerical model is shown. Thus it provides basis for the designing and management of landfill gas control system or soil vapor extraction system in soil pollution control.